Leftover material transfer device for foamed ceramic production line
By introducing a scrap material filtration mechanism into the scrap material transfer device of the foamed ceramic production line, the problems of dust and inconvenient classification have been solved, achieving the effects of dust reduction and convenient classification.
Patent Information
- Application Number
- CN202520140552.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Existing foamed ceramic production lines suffer from dust pollution and difficulties in sorting scraps during the transfer of offcuts.
A transfer device with a scrap material filtration mechanism was designed, including an inclined filter screen and a fine material collection box, for separating fine materials from large pieces, reducing dust and facilitating classification.
It effectively reduces dust during transportation and improves the convenience of sorting crushed materials.
Smart Images

Figure CN223720953U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to foamed ceramic processing technical field, specifically to a foamed ceramic production line leftover material transfer device. BACKGROUND
[0002] Foamed ceramic is inorganic mineral raw material such as pottery clay tailings, ceramic chips, river silt, ceramic solid waste, mine tailings, industrial solid waste and so on and mixed material etc. as main raw material, after ball milling, adding inorganic foaming agent, cloth forming, the high-porosity closed pore ceramic material that is calcined at 1100~1200 DEG C high temperature is formed.
[0003] Foamed ceramic is inevitably produced a large amount of waste and leftover material when processing through cutting and polishing etc. process, leftover material can be reused after recycling, and transfer trolley is often used during the transfer of leftover material, the structure of the existing transfer trolley is as the Chinese utility model patent of a transfer trolley with the authorization announcement number CN220885168U, including chassis and the car hop that rotates on the chassis, when discharging, because the leftover material contains a large amount of small particles, it is easy to cause dust raising, in addition, the different size of the particle is mixed together, and it is also more troublesome when subsequent recycling processing.
[0004] In view of the above problem, the utility model aims at putting forward a kind of foamed ceramic production line leftover material transfer device, aims at reducing the dust raising problem in the discharging process of transfer trolley. UTILITY MODEL CONTENTS
[0005] The utility model aims at the deficiency of prior art, provides a kind of foamed ceramic production line leftover material transfer device to solve the problems in the background art.
[0006] The utility model provides the following technical scheme: a kind of foamed ceramic production line leftover material transfer device, including mobile trolley, the rear end of the mobile trolley is fixed with push handle;
[0007] The front end of the mobile trolley is equipped with iron skin hopper, one end of the iron skin hopper is rotatably connected with the front end of the mobile trolley by a pivot, the other end of the iron skin hopper is movably connected with the mobile trolley by a jacking mechanism;
[0008] The rear end of the mobile trolley is equipped with leftover material filtering mechanism, and the leftover material filtering mechanism includes:
[0009] filtering box fixed in the rear end of the mobile trolley, filter screen arranged on the top of the filtering box and fine material collecting box arranged on the bottom of the filtering box;
[0010] The filter screen is obliquely arranged, and the lower end of the filter screen faces the mouth of the sheet iron hopper when the sheet iron hopper is arranged on the moving trolley.
[0011] Preferably, the top end of the filter box is fixed with a hopper, the side surface of the hopper is provided with an opening, the filter screen is fixedly connected with the filter box, and the lower end of the filter screen extends out of the opening.
[0012] Preferably, the bottom side surface of the filter box is provided with a movable opening, and the fine material collecting box is slidably inserted into the interior of the filter box through the movable opening.
[0013] Preferably, the jacking mechanism is an electric push rod, one end of the electric push rod is rotatably connected with the moving trolley, and the other end of the electric push rod is rotatably connected with the bottom of the sheet iron hopper.
[0014] Preferably, the bottom rear end of the moving trolley is provided with a universal wheel, the bottom front end of the moving trolley is provided with two driving wheels, and the bottom of the moving trolley is provided with a driving mechanism for driving the two driving wheels to rotate.
[0015] Preferably, the top end and the front end of the sheet iron hopper are both provided with openings, and the front end of the sheet iron hopper is provided with a material blocking plate, one end of the material blocking plate is rotatably connected with the bottom side of the front end of the sheet iron hopper, and the other end of the material blocking plate is detachably connected with the top of the front end of the sheet iron hopper through a lock buckle structure.
[0016] Preferably, the filter screen is fixedly connected with the filter box.
[0017] Preferably, one end of the filter screen, which is away from the opening, is rotatably connected with the filter box, a vibration exciter is arranged on the filter screen, and the other end of the filter screen is fixedly connected with the filter box through bolts.
[0018] Compared with the prior art, the foamed ceramic production line leftover material transfer device has the advantages that: the filter screen is obliquely arranged, and the lower end of the filter screen faces the mouth of the sheet iron hopper when the sheet iron hopper is arranged on the moving trolley. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a three-dimensional structure schematic view of the utility model.
[0020] Figure 2It is the side sectional view structural schematic diagram of the second embodiment of the present application.
[0021] Figure 3 It is the bottom view structural schematic diagram of the present application.
[0022] Figure 4 It is the bottom view structural schematic diagram of the present application Figure 1 It is the enlarged structural schematic diagram of A in the middle.
[0023] In the drawing: 1, mobile trolley; 2, push handle; 3, iron skin hopper; 4, pivot; 5, jacking mechanism; 6, leftover material filtering mechanism; 61, filter box; 62, filter screen; 63, fine material collecting box; 64, hopper; 7, universal wheel; 8, drive wheel; 9, driving mechanism; 10, material blocking plate; 11, lock catch structure; 12, hand brake; 13, motor controller; 14, rotating speed regulating handle; 15, button; 16, brake disc, 17, exciter; 18, bolt, 19, shaft. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0025] Please refer to Figures 1-4 The present application relates to a kind of leftover material transfer devices of foamed ceramic production line, with simple structure, convenient operation, dust control effect is good and the like, suitable for the leftover material transfer needs of various foamed ceramic production lines.The following is the detailed description of the specific implementation of the transfer device.
[0026] Embodiment one
[0027] The present application relates to a kind of leftover material transfer devices of foamed ceramic production line, with simple structure, convenient operation, dust control effect is good and the like, suitable for the leftover material transfer needs of various foamed ceramic production lines.The following is the detailed description of the specific implementation of the transfer device.
[0028] The innovation of the present application lies in:
[0029] The rear end of the mobile trolley 1 is provided with a leftover material filtering mechanism 6. Through the arrangement of the leftover material filtering mechanism 6, the leftover material put into the iron sheet hopper 3 can be filtered, and the filtered fine leftover material can be placed separately, thereby effectively reducing the dust problem in the unloading process of the transfer trolley.
[0030] The following is a specific embodiment of the leftover material filtering mechanism 6:
[0031] The leftover material filtering mechanism 6 comprises a filtering box 61 fixed at the rear end of the mobile trolley 1, a filtering screen 62 arranged at the top of the filtering box 61, and a fine material collecting box 63 arranged at the bottom of the filtering box 61.
[0032] The filtering screen 62 is arranged obliquely, and when the iron sheet hopper 3 is placed on the mobile trolley 1, the lower end of the filtering screen 62 faces the mouth of the iron sheet hopper 3.
[0033] Through the above structure, during the processing of foamed ceramics, the mobile trolley 1 can be parked near the processing area. When leftover material is generated, the leftover material can be put onto the surface of the filtering screen 62. In this way, the fine material contained in the leftover material can be collected into the fine material collecting box 63 through the filtering screen 62, while the relatively complete leftover material with larger blocks can roll down through the filtering screen 62 into the iron sheet hopper 3. When the iron sheet hopper 3 is rotated to unload, the generation of dust can be effectively reduced.
[0034] In order to facilitate the feeding of leftover material, the top end of the filtering box 61 is fixed with a hopper 64, the side surface of the hopper 64 is provided with an opening, and the filtering screen 62 is fixedly connected with the filtering box 61, and the lower end of the filtering screen 62 extends out of the opening.
[0035] In some embodiments, the bottom side of the filtering box 61 is provided with a movable opening, and the fine material collecting box 63 is slidably inserted into the interior of the filtering box 61. When the fine material is collected, the fine material collecting box 63 can be slid out for cleaning. The collected fine material can also be used for subsequent recycling processing.
[0036] In some embodiments, the jacking mechanism 5 is an electric push rod, one end of the electric push rod is rotatably connected with the mobile trolley 1, and the other end of the electric push rod is rotatably connected with the bottom of the iron sheet hopper 3.
[0037] In some embodiments, the bottom rear end of the mobile trolley 1 is provided with a universal wheel 7, the bottom front end of the mobile trolley 1 is provided with two drive wheels 8, and the bottom of the mobile trolley 1 is provided with a driving mechanism 9 for driving the two drive wheels 8 to rotate. The driving mechanism 9 can be driven by an electric motor. It can be understood that the power source of the electric motor can be a battery which is directly fixed on the mobile trolley 1, and the mobile trolley 1 is also provided with a switch for connecting the power source of the electric motor, which is not shown in the figure. In use, the operator turns on the power switch of the electric motor, then holds the push handle 2 with both hands, and the push handle 2 is provided with an electric motor controller 13, and the electric motor controller 13 is provided with two buttons 15 for controlling the forward and reverse rotation of the output shaft of the electric motor, so as to realize the forward or reverse movement of the mobile trolley 1. In addition, the push handle 2 is also provided with a rotating speed adjusting handle 14 for adjusting the rotating speed of the electric motor, so as to control the moving speed of the mobile trolley 1.
[0038] In some embodiments, the push handle 2 is also provided with a hand brake 12, and the drive wheels 8 are provided with brake discs 16, which facilitate emergency braking of the mobile trolley 1.
[0039] In some embodiments, the top end and the front end of the iron sheet hopper 3 are both provided with openings, and the front end of the iron sheet hopper 3 is provided with a material blocking plate 10, one end of the material blocking plate 10 is rotatably connected to the bottom side of the front end of the iron sheet hopper 3, and the other end of the material blocking plate 10 is detachably connected to the top of the front end of the iron sheet hopper 3 through a lock buckle structure 11.
[0040] Embodiment Two
[0041] Embodiment Two and Embodiment One have substantially the same structure, except that in this embodiment, the filter screen 62 is installed in a movable manner. Specifically, one end of the filter screen 62 away from the opening is rotatably connected to the filter box 61 through a shaft 19, and the filter screen 62 is provided with a vibration exciter 17. The other end of the filter screen 62 is fixed between the filter box 61 through a bolt 18. In use, first, the filter screen 62 is fixed horizontally on the opening of the filter box 61 through the bolt 18. When the corner materials are put in, the external power supply of the vibration exciter 17 is connected to accelerate the screening speed of the large and small particles. After the putting-in is completed, the bolt 18 is disassembled, and the filter screen 62 is inclined downward under the action of gravity, and the large particles are poured into the iron sheet hopper 3.
[0042] In use, first, the foamed ceramic production line leftover material transfer device of the utility model is parked in the vicinity of the processing area.When there is leftover material, the leftover material is put on the filter screen 62.The filter screen 62 separates the fine material from the larger pieces in the leftover material, the fine material falls into the fine material collection box 63, and the large leftover material continues to roll into the sheet iron hopper 3.Thus, the dust problem in the unloading process of the transfer trolley is effectively reduced.When the leftover material needs to be transferred, the staff manually holds and pushes the handle 2, controls the movement of the trolley 1 to the unloading point, and unloads by lifting the sheet iron hopper 3 through the jacking mechanism 5.During the whole process, due to the separation effect of the filter screen 62 on the leftover material, the generation of dust is greatly reduced, and in addition, the filter screen 62 screens the large and small particles, making the subsequent classification of the broken material more convenient.
[0043] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A foamed ceramic production line scrap transfer device, characterized by: Including mobile trolley (1), the rear end of mobile trolley (1) is fixed with push handle (2); The front end of mobile trolley (1) is equipped with iron sheet hopper (3), one end of iron sheet hopper (3) is rotatably connected with the front end of mobile trolley (1) through a pivot (4), the other end of iron sheet hopper (3) is movably connected with mobile trolley (1) through a jacking mechanism (5); The rear end of mobile trolley (1) is equipped with corner material filtering mechanism (6), corner material filtering mechanism (6) comprises: Filtering box (61) fixed at the rear end of mobile trolley (1), filtering screen (62) arranged at the top of filtering box (61) and fine material collecting box (63) arranged at the bottom of filtering box (61); Wherein, the filtering screen (62) is arranged obliquely, when the iron sheet hopper (3) is placed on the mobile trolley (1), the lower end of the filtering screen (62) faces the mouth of the iron sheet hopper (3).
2. A foamed ceramic line scrap transfer device according to claim 1, characterized in that: The top end of the filtering box (61) is fixed with a hopper (64), the side of the hopper (64) is provided with an opening, and the lower end of the filtering screen (62) extends from the opening.
3. The foamed ceramic line scrap transfer device of claim 1, wherein: The bottom side of the filtering box (61) is provided with a movable opening, and the fine material collecting box (63) is slidably inserted into the inside of the filtering box (61) from the movable opening.
4. The foamed ceramic line scrap transfer device of claim 1, wherein: The jacking mechanism (5) is an electric push rod, one end of the electric push rod is rotatably connected with the mobile trolley (1), and the other end of the electric push rod is rotatably connected with the bottom of the iron sheet hopper (3).
5. The foamed ceramic line scrap transfer device of claim 1, wherein: The bottom rear end of the mobile trolley (1) is provided with a universal wheel (7), the bottom front end of the mobile trolley (1) is provided with two drive wheels (8), and the bottom of the mobile trolley (1) is provided with a driving mechanism (9) for driving the two drive wheels (8) to rotate.
6. A foamed ceramic line scrap transfer device according to claim 1, wherein: The top end and the front end of the iron sheet hopper (3) are both provided with openings, and the front end of the iron sheet hopper (3) is provided with a material blocking plate (10), one end of the material blocking plate (10) is rotatably connected with the bottom side of the front end of the iron sheet hopper (3), and the other end of the material blocking plate (10) is detachably connected with the top of the front end of the iron sheet hopper (3) through a lock buckle structure (11).
7. A foamed ceramic line scrap transfer device according to claim 2, characterized in that: The filtering screen (62) is fixedly connected with the filtering box (61).
8. A foamed ceramic line scrap transfer device according to claim 2, characterized in that: One end of the filtering screen (62) away from the opening is rotatably connected with the filtering box (61), a vibration exciter (17) is installed on the filtering screen (62), and the other end of the filtering screen (62) is fixed with the filtering box (61) through bolts (18).
Citation Information
Patent Citations
Wood fiber board packaging box reinforcing structure
CN220885168U