Self-locking device of slag discharging hopper door of water slag water filtering bin
By using a rotating latch and an arc-shaped boss design, combined with the movement of the trolley, the automatic locking and unlocking of the slag discharge hopper gate of the slag filter chamber is achieved. This solves the problems of high labor intensity and safety hazards caused by manual operation in the existing technology, and improves the automation level and operational stability of the equipment.
Patent Information
- Application Number
- CN202520264783.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-19
AI Technical Summary
The existing slag discharge hopper gate of the water slag filter requires manual operation of the mechanical lock, which results in high labor intensity, low efficiency and safety hazards. In addition, the gate is easily opened by the pressure of the water slag, affecting the filtration effect and the stability of equipment operation.
The system employs a rotary latch, locking pin, push rod, pulley, low-position locking arc-shaped boss, and high-position unlocking arc-shaped boss. The automatic locking and unlocking of the hopper gate is achieved through the linear reciprocating movement of the trolley. Combined with a reset mechanism, the reliability of the hopper gate in different states is ensured.
It achieves automated locking and unlocking of the sluice gate, reducing manpower input, improving work efficiency, ensuring locking reliability, preventing water and slag leakage, reducing safety hazards, and ensuring stable equipment operation.
Smart Images

Figure CN223721741U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water residue filter water storehouse unloading hopper door self locking technical field especially a kind of self-locking device of water residue filter water storehouse slag discharge hopper door. BACKGROUND
[0002] At present, in the water residue conveying and processing flow, in order to reduce the water content of water residue, water residue is usually loaded into filter water storehouse for filter water treatment, and the water residue after filter water is conveyed by belt conveyor for subsequent conveying. The bottom of filter water storehouse is designed with openable hopper door for controlling the discharge of water residue. Since the hopper door needs to have the function of filter water, a certain gap is reserved in the closed state of the hopper door, so that water can be filtered out smoothly. However, water residue has the characteristic of flowing, and in the process of filter water, a small amount of water residue will inevitably flow out from the gap of the hopper door with water flow. If the locking force of the opening and closing driving device of the hopper door is insufficient, the hopper door may be reopened by water residue, thereby affecting the filter water effect and equipment operation. In order to prevent this situation from happening, a mechanical lock is installed on the existing hopper door to mechanically lock the hopper door and ensure the reliability of the closed hopper door. This hopper door locking structure has the following disadvantages: during the operation process of opening and closing the hopper door for slag discharge and filter water, manual operation of the opening and closing of the mechanical lock is required, which increases the labor input and reduces the work efficiency, and there is a certain safety hazard.
[0003] With the continuous development of industrial automation technology, it has become an important demand of the industry to improve the degree of automation of equipment and reduce the labor intensity of workers. It is necessary to provide a self-locking device that can be automatically unlocked and locked according to the operation requirements of filter water storehouse slag discharge and filter water to solve the above problems. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims to provide a kind of self-locking device of water residue filter water storehouse slag discharge hopper door, and this device can solve the problem that the existing water residue filter water tank slag discharge hopper door cannot be automatically unlocked or locked according to the two different states of filter water storehouse slag discharge and filter water.
[0005] In order to solve the above problems, the utility model adopts the technical scheme: this water residue filter water warehouse residue discharge gate's self locking device includes rotating lock catch, locking pin, push rod, pulley, low position locking arc convex and high position unlocking arc convex, the rotating lock catch is hinged in the side of one side gate, the other side the gate is equipped with with the locking pin that cooperates locking of rotating lock catch, the buckle end of rotating lock catch is fixedly connected with push rod, the bottom of rotating lock catch and push rod is equipped with pulley respectively, the trolley is arranged below the gate, the trolley moves reciprocatingly along the straight line parallel to the gate opening and closing direction through the guide mechanism, the trolley is equipped with the residue discharge hole in the residue discharge area of gate, the low position locking arc convex and high position unlocking arc convex are all arranged on the trolley, the low position locking arc convex and high position unlocking arc convex are spaced apart along the direction of movement of trolley, the pulley of rotating lock catch bottom end and low position locking arc convex contact and slide to its top end plane, rotating lock catch is in locking position with locking pin buckle, the pulley of push rod bottom end and high position locking arc convex contact and slide to its top end plane, rotating lock catch is in unlocking position completely separated from locking pin.
[0006] The technical scheme of the above-mentioned water residue filter water warehouse residue discharge gate's self locking device, the more specific technical scheme can also be: further include reset mechanism for resetting rotating lock catch to locking position with locking pin buckle, the reset mechanism is arranged on the gate of the same side with rotating lock catch.
[0007] In some possible embodiments, the reset mechanism includes a spring and a spring mounting seat, the spring mounting seat is fixed to the gate on the same side as the rotating lock catch, and the two ends of the spring are connected to the spring mounting seat and the rotating lock catch respectively.
[0008] In some possible embodiments, the rotating lock catch is a double-arm lock catch hinged to the side of the gate through a pin shaft, the double-arm lock catch includes a locking arm and a driving arm, the locking arm cooperates with the locking pin to lock, and the free end of the driving arm is connected to the pulley; the locking arm and the driving arm are connected as a whole, and the pin shaft is connected to the connection of the locking arm and the driving arm; the included angle between the locking arm and the driving arm is obtuse.
[0009] In some possible embodiments, the locking arm is provided with an open slot matched with the locking pin.
[0010] In some possible embodiments, the push rod and the driving arm are in a spread structure.
[0011] In some possible embodiments, the guide mechanism is a power machine driving the trolley to move linearly and reciprocally.
[0012] In some possible implementations, the power unit is a hydraulic cylinder.
[0013] By adopting the above technical solution, this utility model has the following beneficial effects compared with the prior art:
[0014] 1. By installing a rotary lock, locking pin, push rod, and pulley on one side of the hopper gate, and setting a low-position locking arc-shaped boss and a high-position unlocking arc-shaped boss on the trolley below the hopper gate, the reciprocating motion of the trolley along a straight line causes the pulley to slide into contact with the corresponding arc-shaped boss, thereby automatically triggering the linkage between the rotary lock and the locking pin to lock or unlock the hopper gate. This eliminates the need for manual intervention, significantly reducing manpower input, lowering the labor intensity of operators, and greatly improving work efficiency, while also eliminating the possibility of manual operation. The design of the low-position locking arc-shaped boss ensures that when the bucket door is closed, the rotating lock can slide to the top plane of the boss via the pulley, and tightly engage with the locking pin, providing sufficient locking force to prevent the bucket door from being accidentally opened due to water and slag pressure. Its locking reliability is high, effectively avoiding water and slag leakage, while ensuring the stability of equipment operation. The high-position unlocking arc-shaped boss ensures that when the bucket door needs to be opened, the push rod slides to the top plane of the boss via the pulley, pushing the rotating lock to completely disengage from the locking pin, realizing automatic unlocking.
[0015] 2. A reset mechanism is provided to ensure that the gate can quickly return to the locked state after completing the slag discharge or water filtration operation, avoiding the situation where the gate is not locked due to operational omissions or errors; the reset mechanism adopts a spring structure, and the elastic force of the spring can be adjusted according to actual needs to ensure that the reset mechanism can operate reliably in different working environments.
[0016] 3. The double-arm structure design of the rotary lock can easily drive the rotation and effectively prevent the hopper door from being accidentally opened due to external pressure or vibration; the rotary lock has an opening slot, which can increase the locking stability of the lock and the locking pin; the push rod and the drive arm are in an eight-shaped structure, which improves the synergy between the push rod and the rotary lock, making the opening and closing action of the lock more stable and smooth. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the self-locking device of the slag discharge hopper gate of the slag filter bin in the locked state.
[0018] Figure 2 This is a schematic diagram of the structure of the self-locking device of the slag discharge hopper gate of the slag filter bin in the unlocked state.
[0019] Explanation of reference signs: 1, gate; 2, spring mounting seat; 3, spring; 4, rotary lock catch; 4-1, locking arm; 4-2, driving arm; 5, locking pin; 6, push rod; 7, pulley; 8, trolley; 9, high position unlocking arc-shaped boss; 10, slag discharge hole; 11, low position locking arc-shaped boss; 12, hydraulic cylinder. DETAILED DESCRIPTION
[0020] The utility model will be further described in connection with the drawings:
[0021] Figure 1 And Figure 2 The self-locking device of the water slag filter water bin slag gate shown in the figure mainly comprises a rotary lock catch 4, a locking pin 5, a push rod 6, a pulley 7, a high position unlocking arc-shaped boss 9, and a low position locking arc-shaped boss 11, wherein the low position locking arc-shaped boss 11 and the high position unlocking arc-shaped boss 9 are arranged on the trolley 8 below the gate 1 and can move linearly back and forth, and the trolley 8 moves back and forth along a straight line parallel to the opening and closing direction of the gate 1 through a guide mechanism. The rotary lock catch 4 is hingedly connected to the side of one side gate 1 through a pin shaft, the rotation axis of the rotary lock catch 4 is perpendicular to the opening and closing direction of the gate 1, the locking pin 5 that cooperates with the rotary lock catch 4 is fixedly installed on the other side gate 1, one end of the push rod 6 is fixedly connected to the locking end of the rotary lock catch 4, and the bottom end of the rotary lock catch 4 and the push rod 6 is provided with the pulley 7, and the two pulleys 7 are in sliding contact with the low position locking arc-shaped boss 11 and the high position unlocking arc-shaped boss 9 respectively and realize the locking and unlocking functions of the rotary lock catch 4 and the locking pin 5 on the top plane.
[0022] The rotary lock catch 4 is a double-arm lock catch structure, comprising a locking arm 4-1 and a driving arm 4-2, the locking arm 4-1 and the driving arm 4-2 are integrated, the included angle between the locking arm 4-1 and the driving arm 4-2 is obtuse, and the pin shaft is connected to the connection position of the locking arm 4-1 and the driving arm 4-2; the locking arm 4-1 cooperates with the locking pin 5, when the lock catch is in the locked state, the locking arm 4-1 can tightly cooperate with the locking pin 5, forming a firm locking effect; the free end of the driving arm 4-2 is connected with the pulley 7, which not only reduces the friction during operation, but also improves the smoothness and efficiency of operation. In some possible embodiments, an opening groove can be formed on the locking arm 4-1, which is matched with the locking pin 5, so that the locking arm 4-1 can tightly cooperate with the locking pin 5, when the lock catch is in the locked state, the locking arm 4-1 is tightly embedded with the locking pin through the opening groove, forming a firm locking effect, effectively preventing accidental unlocking or loosening. In other embodiments, the locking end of the locking arm 4-1 can be designed as a hook structure. The push rod 6 and the driving arm 4-2 form a splayed structure, which not only enhances the overall stability of the lock catch, but also optimizes the mechanical transmission efficiency of the push rod 6 during the driving of the lock catch, making the lock catch more smooth and labor-saving when opening and closing.
[0023] Preferably, a reset mechanism is arranged on the same side of the rotary lock 4 as the door 1, which is used to reset the rotary lock 4 to the locked position where the locking pin 5 is buckled. It can ensure that the door quickly returns to the locked state after the slagging or water filtering operation is completed, effectively preventing the problem of the door not being correctly locked due to negligence or error. The reset mechanism of the embodiment includes a spring 3 and a spring mounting seat 2. The spring mounting seat 2 is fixed to the door 1 on the same side of the rotary lock 4 and above the rotary lock 4. The two ends of the spring 3 are connected to the spring mounting seat 2 and the locking arm 4-1 of the rotary lock 4, respectively.
[0024] The trolley 2 is mainly composed of a supporting plate, side plates and running wheels. The supporting plate serves as the bearing base, and the side plates are fixedly installed on both sides of the supporting plate to enhance the structural strength and stability of the trolley 2. The running wheels arranged at the bottom of the supporting plate enable the trolley 2 to move on a designated track or ground. In order to realize the linear reciprocating motion of the trolley 2, a guide mechanism is connected to the trolley 2, and the core component of the guide mechanism is a power machine, which is responsible for providing the driving force required for the motion of the trolley 2. In the embodiment, the power machine adopts a hydraulic cylinder 12, which has the characteristics of high power density, easy control and smooth operation, and is very suitable for driving the linear motion of the trolley 2. The trolley 2 is particularly provided with a slag discharge hole 10, which is located in the slagging area of the door 1. When the door 1 is opened for slagging operation, the waste slag or waste water can be smoothly discharged through the slag discharge hole 10, thereby ensuring the normal operation and cleanliness of the trolley 2 and the system in which it is located.
[0025] The low-position locking arc-shaped boss 11 and the high-position unlocking arc-shaped boss 9 on the trolley 2 are arranged at intervals along the moving direction of the trolley 2, and the interval distance is the horizontal distance between the locked position and the unlocked position, and their positions correspond to the positions of the pulleys to ensure that the locking and unlocking actions can be triggered, respectively. When the pulley 7 at the bottom end of the rotary lock 4 contacts the low-position locking arc-shaped boss 11 and slides to the top end plane thereof, the rotary lock 4 is in the locked position where the locking pin is buckled. When the pulley 7 at the bottom end of the push rod 6 contacts the high-position locking arc-shaped boss 9 and slides to the top end plane thereof, the rotary lock 4 is in the unlocked position where it is completely separated from the locking pin 5.
[0026] When the door 1 needs to be opened for slagging, the hydraulic cylinder 12 is started, and the trolley 2 moves in the unlocking direction. The high-position unlocking arc-shaped boss 9 moves towards the direction close to the push rod 6. When the pulley 7 at the bottom end of the push rod 6 contacts the high-position unlocking arc-shaped boss 9 and slides to the top end plane thereof, the push rod 6 pushes the driving arm 4-2, so that the rotary lock 4 is separated from the locking pin 5, and the automatic unlocking of the door 1 is realized, as shown in Figure 2 The door 1 is opened, and the water slag falls from the opening of the door 1 and is discharged through the slag discharge hole 10 of the trolley 2.
[0027] After the slag is discharged, when the gate 1 needs to be closed and locked, the hydraulic cylinder 12 drives the trolley 2 to move in the locking direction. The low-position locking arc-shaped boss 11 moves towards the direction close to the rotating lock catch 4. When the pulley 7 at the bottom end of the rotating lock catch 4 contacts and slides to the top end plane of the low-position locking arc-shaped boss 11, the rotating lock catch 4 rotates under the action of the reset mechanism spring 3, the locking arm 4-1 is tightly buckled with the locking pin 5, and the automatic locking of the gate is realized. See Figure 1 After the gate 1 is closed, the water slag is filtered in the water slag filter bin, and the filtered water is discharged through the gap of the gate 1. After the gate 1 is closed, the spring 3 of the reset mechanism pulls the rotating lock catch 4 back to the locking position, ensuring that the gate 1 is always in the locked state in the closed state, preventing water slag leakage.
[0028] The self-locking device of the water slag filter bin slag gate has the advantages of simple structure, easy manufacturing, installation and maintenance, low cost, automatic locking and unlocking of the gate through mechanical locking, automatic rebound and mechanical limiting function, reducing labor input and improving work efficiency; the locking reliability is high, which can effectively prevent the gate from being accidentally opened due to water slag pressure, ensuring the stability of the equipment operation; at the same time, the device eliminates the safety hidden danger caused by manual operation, significantly improves the efficiency and reliability of the equipment operation, and reduces the labor cost and safety hidden danger.
Claims
1. A self-locking device for the slag discharge hopper gate of a slag filter bin, characterized in that: The invention relates to a slag door locking device, which comprises a rotating lock, a locking pin, a pushing rod, a pulley, a low-position locking arc-shaped convex platform and a high-position unlocking arc-shaped convex platform.
2. The self-locking device of the water slag filter water sump slagging gate according to claim 1, characterized in that: The invention also relates to a reset mechanism for resetting the rotating lock to the locking position.
3. The self-locking device of the water slag filter water sump slagging gate according to claim 2, characterized in that: The reset mechanism comprises a spring and a spring mounting seat.
4. The self-locking device of the slag discharge gate of the water slag filter according to any one of claims 1 to 3, characterized in that: The spring mounting seat is fixed to the same side of the slag door as the rotating lock.
5. The self-locking device of the water slag filter water sump slagging gate according to claim 4, characterized in that: The rotating lock is a double-arm lock hinged to the side of the slag door by a pin shaft.
6. The self-locking device of the water slag filter water sump slagging gate according to claim 4, characterized in that: The double-arm lock comprises a locking arm and a driving arm.
7. The self-locking device of the water slag filter water sump slagging gate according to claim 1, characterized in that: The locking arm cooperates with the locking pin to lock.
8. The self-locking device of the water slag filter water sump slagging gate according to claim 7, characterized in that: The free end of the driving arm is connected to the pulley. The locking arm and the driving arm are connected as a whole. The pin shaft is connected to the connection between the locking arm and the driving arm. The angle between the locking arm and the driving arm is obtuse. The locking arm is provided with an open slot cooperating with the locking pin. The pushing rod and the driving arm have a spread structure. The guiding mechanism is a power machine driving the trolley to move linearly. The power machine is a hydraulic cylinder.