Multi-row goods shelf for carrying of roller conveyor
By introducing single-row rack stacker cranes and multi-row racks with roller conveyors into automated warehouses, the problem of large aisle space occupation has been solved, achieving efficient space utilization and improving warehouse efficiency.
Patent Information
- Application Number
- CN202520028915.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-07
AI Technical Summary
In existing automated warehouses, the aisles of stacker cranes occupy one-third of the warehouse area, resulting in low utilization efficiency.
Single-row rack stacker cranes and multi-row racks that use roller conveyors for handling achieve efficient handling of goods by setting up multiple rows of racks on both sides of the single-row rack, using roller conveyors and rotary tables, reducing the number of aisles and the area occupied.
It significantly improves the utilization efficiency of automated warehouses, making the area ratio of five rows of shelves to aisles reach 10:1, reducing the number of aisles and the area occupied, and improving the space utilization rate of the warehouse.
Smart Images

Figure CN223721769U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the roadway formula stacking machine and goods shelves for three -dimensional warehouse use. BACKGROUND
[0002] The roadway formula stacking machine applied in the roadway (also called the aisle) between two goods shelves of three -dimensional warehouse, including frame, load platform and running wheel, double -column formula frame is by front, rear two columns and upper, lower two cross beams and forms rectangular frame, also called plane frame, load platform installs on the front column or rear column, is located in the rectangular frame between front and rear columns, moves on the column, is used for load lifting, running wheel refers to the wheel installed in the lower cross beam of frame, travels on the track, the equipment of three -dimensional warehouse also includes handling tools such as automatic guided vehicle or drum conveyor, transports the turnover box between goods shelves and load platform of stacking machine (see the automatic three -dimensional warehouse of Chinese material publishing house 2010.11 publication, a general knowledge), the left and right sides of roadway formula stacking machine each side is a single -row goods shelf, and the single -row goods shelf is composed of column, transverse beam and longitudinal beam multiple turnover box warehouses (for storing turnover box), and each turnover box warehouse is square frame, and the position of all turnover box warehouses is arranged in matrix, that is, multiple layers in height (in Z axis), multiple columns in front and back (pointing the direction of stacking machine travel, also in X axis) and a row in left and right (in Y axis). The roadway formula stacking machine requires that a passageway is arranged between every two (single -row) goods shelves. In this way, one third of the effective area of the warehouse is occupied by the passageway, and the goods shelves only occupy two thirds of the remaining area, that is, the area occupied by the goods shelves and the passageway is 2:1, which obviously reduces the use efficiency of the three -dimensional warehouse. SUMMARY
[0003] In order to improve the use efficiency of the three -dimensional warehouse, the utility model aims at providing a single -row goods shelf type stacking machine and multiple row type goods shelves handled by the drum conveyor.
[0004] The single -row goods shelf type stacking machine handled by the drum conveyor, including frame, load platform and running wheel, characterized by: the frame is single -row goods shelf, which is composed of longitudinal beam, column and transverse beam multiple turnover box warehouses (hereinafter referred to as temporary storage warehouse) for temporary storage of turnover box, the position of all temporary storage warehouses is arranged in matrix, including multiple layers of temporary storage warehouses, a group of transmission drums of drum conveyor is installed at the bottom of each temporary storage warehouse, and all transmission drums of the same layer of temporary storage warehouses form a drum conveyor (using a driving mechanism), and the axial direction of all transmission drums of the temporary storage warehouses is in the left and right directions (parallel to the Y axis).
[0005] The transverse beam includes a pair of left and right lower transverse beams, and the running wheel is installed on the pair of left and right lower transverse beams.
[0006] The stand column comprises front and rear stand columns, the loading platforms are two front and rear loading platforms respectively installed on the front and rear stand columns, the front loading platform is located in front of the front stand column, and the rear loading platform is located in rear of the rear stand column; a drum conveyor rotating disc is installed on each loading platform;
[0007] The length of the longitudinal beam is limited to the single-row shelf type frame capable of walking in the aisle.
[0008] The multi-row shelf matched with the above-mentioned stacker is a three-dimensional grid shelf formed by a stand column, a transverse beam and a longitudinal beam, the three-dimensional grid is formed by a plurality of square frame matrices (six surfaces of which are matrices), the number of rows (Y-axis direction) in the three-dimensional matrix is N, N≥2, each square frame is a turnover box bin, a group of transmission drums of the drum conveyor is installed at the bottom of each turnover box bin, and a plurality of groups of transmission drums of each column and adjacent layer form a drum conveyor, and the axial direction of all the transmission drums of the turnover box bin is in the front and rear direction (parallel to the X-axis).
[0009] The single-row shelf type stacker is formed between two multi-row shelves, and the first row of shelves in each multi-row shelf is adjacent to the aisle, and the turnover box bins in each multi-row shelf are distributed in the form of a three-dimensional matrix.
[0010] The use method of the utility model will be illustrated below, in the example, two groups of adjacent transmission drums in the multi-row shelf form a drum conveyor, and the temporary storage bin of the above-mentioned stacker is distributed in six layers and two columns. In order to take out the turnover box in the third layer, the second column and the second row of turnover box bins of the multi-row shelf on the left side of the stacker, first, the stacker and the front loading platform thereof are moved to the front of the turnover box in the third layer, the second column and the first row of the multi-row shelf on the left side; second, the drum conveyor formed by the first and second groups of transmission drums in the third layer and the second column of the multi-row shelf on the left side is started to rotate in the positive direction, and the drum conveyor rotating disc of the front loading platform of the stacker and the drum conveyor of the third layer temporary storage bin are started to rotate in the positive direction, the turnover box in the first row of the third layer and the second column of the multi-row shelf on the left side (front box) and the turnover box in the second row (rear box) are sequentially moved out of the multi-layer shelf, enter the stacker through the front loading platform; third, when the front box enters the first column of the third layer temporary storage bin of the stacker and the rear box (the turnover box to be taken out) enters the front loading platform, the above-mentioned drum conveyor is closed; fourth, the front loading platform is lowered to the ground, the rear box (the turnover box to be taken out) is unloaded, and then the front loading platform is raised to the third layer; fifth, the above-mentioned drum conveyor is started to rotate in the reverse direction, the front box remaining in the first column of the third layer temporary storage bin of the stacker is sent back to the original position, i.e. the turnover box bin in the first row, the third layer and the second column of the multi-row shelf on the left side, and the above-mentioned drum conveyor is closed.
[0011] Compared with the prior art, the positive effect of this utility model is that multiple rows of shelves can be set on both sides of a single-row rack stacker crane. If there are five rows of shelves on each side, and an aisle is left for every two five-row shelves, the ratio of warehouse area occupied by the five rows of shelves to the aisle is 10:1. That is, this utility model significantly reduces the number of aisles and the area occupied, and correspondingly improves the utilization efficiency of the automated warehouse. Attached Figure Description
[0012] The present invention will be further described below with reference to the accompanying drawings.
[0013] Figure 1 This is a schematic diagram of a single-row rack stacker crane, which moves forward from right to left.
[0014] Figure 2 This is a schematic diagram of a multi-row shelving system.
[0015] Figure 3 This is a schematic diagram of a single-row rack stacker crane 200 installed on the aisle 300 between two multi-row racks 100 on the left and right.
[0016] Figure 4 Is it along Figure 3 Create a cross-section of BB, and then rotate the cross-section 90 degrees clockwise to create a schematic diagram. At this point, the stacker crane is moving forward from right to left. Detailed Implementation
[0017] See Figure 1 The single-row rack stacker crane includes a frame, a loading platform 2, and wheels 1. The frame is a single-row rack 5, which consists of longitudinal beams 52, uprights 53, and transverse beams 54 forming multiple temporary storage compartments 6. All the storage compartments 6 are arranged in a matrix. In this embodiment, the matrix is six layers and two columns. A set of drive rollers 3 of a roller conveyor is installed at the bottom of each storage compartment. Two sets of drive rollers of the same layer of storage compartments constitute a roller conveyor. The axial direction of all the drive rollers of the storage compartments is in the left-right direction (parallel to the Y-axis).
[0018] The transverse beam 54 includes a pair of left and right lower transverse beams, and the traveling wheel 1 has left and right traveling wheels. The traveling wheels on each side are installed on the lower transverse beam on the same side of the three-dimensional frame.
[0019] The loading platform consists of two loading platforms 2, one in front and one in back, which are respectively installed on the front and rear columns 53. The front loading platform is located in front of the front column and the rear loading platform is located behind the rear column. A roller conveyor rotary table 4 is installed on each loading platform.
[0020] The length of the longitudinal beam 52 is limited to the length of a single-row rack-type machine that can move through the aisle.
[0021] See Figure 2The multi-row racking system used in conjunction with the stacker crane is a three-dimensional mesh-type multi-layer racking system composed of longitudinal beams 52', uprights 53', and transverse beams 54'. The three-dimensional mesh consists of multiple square frames forming a six-layer, seven-column, or six-row three-dimensional matrix. Each square frame is a turnover box storage area, and a set of drive rollers 3 for the roller conveyor is installed at its bottom. Two adjacent sets of drive rollers in each column of the same layer constitute one roller conveyor. The axial direction of all the drive rollers in the turnover box storage area is in the front-to-back direction (parallel to the X-axis). Several adjacent sets can also be three adjacent sets, up to and including all drive rollers in the same layer, constituting one roller conveyor.
[0022] See Figure 3 and 4 The aforementioned stacker crane 200 is installed in the aisle 300 between two multi-row racks 100 on the left and right sides. Adjacent to the aisle is the first row of racks on each side, and the turnover boxes on each side are arranged in a three-dimensional matrix. The following example illustrates the usage of this utility model. To retrieve the stacker crane... Figure 3 The first step is to move the stacker crane 200 and its front loading platform 2 to the third layer, second column, and first row of turnover boxes d on the left-side multi-row racks. The second step is to start the roller conveyor consisting of the first and second groups (consistent with the row number) of drive rollers 3 on the second column and third layer of the left-side multi-row racks in a forward rotation. At the same time, the roller conveyor rotary disk 2 of the stacker crane's front loading platform and the roller conveyor of the third-layer temporary storage bin are started in a forward rotation. The turnover boxes d (front boxes) and c (rear boxes) in the second column, third layer, and first row of the left-side multi-row racks are moved out of the multi-row racks in sequence, pass through the front loading platform, and enter the stacker crane. The third step is to shut down the roller conveyor when the front box enters the first column of the third layer of the stacker crane's temporary storage bin and the rear box (the turnover box to be retrieved) enters the front loading platform. The fourth step is to lower the front loading platform to the ground (see...). Figure 2 After unloading the rear box and retrieving the turnover box, it is raised to the third layer; the fifth step is to start the above roller conveyor to reverse, and the front box that is stuck on the first row of the temporary storage warehouse on the third layer of the stacker crane is sent back to its original position via the front loading platform—the turnover box warehouse of the first row, third layer and second column of the multi-row rack on the left, and the above roller conveyor is shut down.
Claims
1. A multi-row palletized rack handled by a roller conveyor, characterized in that: It is composed of column, transverse beam and longitudinal beam, and the three-dimensional grid is composed of a plurality of square frames, and the number of rows in the three-dimensional matrix is N, N≥2, and each square frame is a turnover box warehouse, and a group of transmission rollers of a roller conveyor are installed at the bottom of each square frame, and a plurality of groups of transmission rollers of each column and layer are adjacent to form a roller conveyor, and the axial direction of all the transmission rollers of the turnover box warehouse is in the front and back directions.