Spiral bottle dumping device

Abstract

The utility model belongs to the technical field of automatic logistics systems, and discloses a spiral bottle dumping device which comprises an incoming bottle conveying line, a receiving bottle conveying line and a spiral bottle dumping assembly, and the incoming bottle conveying line and the receiving bottle conveying line are connected through the spiral bottle dumping assembly. The spiral bottle toppling assembly comprises a driving motor mechanism, a spiral bottle toppling roller and a rotary fixing mechanism, the rotary fixing mechanism is fixedly connected to the side wall of the incoming bottle conveying line, the rotary fixing mechanism is rotationally connected with the discharging end of the spiral bottle toppling roller, and the feeding end of the spiral bottle toppling roller is connected with the driving motor mechanism; the driving motor mechanism is fixedly connected to the side wall of the bottle receiving conveying line, a plurality of fan-arc-shaped partition plates are fixedly connected to a conveying belt of the bottle receiving conveying line, and the fan-arc-shaped partition plates are distributed at equal intervals in the conveying direction; and a progressive spiral groove is formed in the surface of the spiral bottle toppling roller. By means of the progressive spiral groove design, postures of bottles are gradually adjusted in the conveying process, seamless connection between inverted bottles and a conveying line is achieved, efficiency is improved, and collision damage is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the automatic logistics system technical field, more specifically, relate to a spiral bottle -turning device. BACKGROUND

[0002] With the rapid development of automatic logistics system, the conveying and posture adjustment of bottled products become the key link in the production line. In the food, beverage, medicine and other industries, the bottle body often needs to be inverted to facilitate cleaning, filling, labeling and other subsequent processes. The traditional bottle-turning device mostly uses fixed guide rails or simple mechanical structures to realize bottle body turning. Although this design is simple in structure, it has significant shortcomings in practical application. First, the bottle posture adjustment during the bottle-turning process is abrupt, which can easily cause collisions between the bottle and the equipment, resulting in damage or even breakage of the bottle, affecting product quality. Second, the existing device often cannot realize seamless connection with the front and rear transport lines, resulting in low transmission efficiency and easy accumulation or jamming of the bottle, which requires frequent manual intervention to troubleshoot, increasing labor costs and restricting the automation level of the production line. In addition, the traditional bottle-turning mechanism has poor adaptability to bottle size, and it takes a lot of time to adjust the equipment parameters, lacking flexibility.

[0003] To solve the above problems, the industry has tried to improve by adding a buffer device or optimizing the transmission structure, but the effect is limited. For example, some devices use multi-section turning mechanisms, which can reduce collisions but are complex and expensive to maintain. Another solution introduces sensors to assist positioning, but the response speed or accuracy is insufficient to meet the needs of high-speed production.

[0004] Therefore, the utility model provides a spiral bottle-turning device. Utility model content

[0005] In view of the above problems existing in the prior art, the purpose of the utility model is to provide a spiral bottle-turning device that gradually adjusts the posture of the bottle during transmission through a progressive spiral groove design, realizes seamless connection between bottle-turning and transport lines, improves efficiency and reduces collision damage, and reduces labor costs.

[0006] The purpose of the utility model can be achieved by the following technical solutions:

[0007] A spiral bottle-turning device, comprising a bottle-coming transport line, a bottle-accepting transport line, and a spiral bottle-turning assembly, wherein the bottle-coming transport line and the bottle-accepting transport line are connected through the spiral bottle-turning assembly;

[0008] The spiral bottle unloading assembly comprises a driving motor mechanism, a spiral bottle unloading roller and a rotating fixing mechanism, the rotating fixing mechanism is fixedly connected to the side wall of the bottle receiving conveying line, the rotating fixing mechanism is rotationally connected to the discharging end of the spiral bottle unloading roller, the feeding end of the spiral bottle unloading roller is connected to the driving motor mechanism, the driving motor mechanism is fixedly connected to the side wall of the bottle receiving conveying line, and a plurality of fan-shaped partitions are fixedly connected to the conveying belt of the bottle receiving conveying line and are distributed at equal intervals along the conveying direction.

[0009] The surface of the spiral bottle unloading roller is provided with a progressive spiral groove, the depth of the progressive spiral groove decreases from the feeding end to the discharging end, and a polyurethane wear-resistant layer is arranged on the inner wall of the progressive spiral groove.

[0010] As a further preferred technical scheme of the utility model, the pitch variation rate of the progressive spiral groove of the spiral bottle unloading roller is 1:1.2-1.5, the groove bottom inclination angle is 15°-25°, and the feeding end spiral groove width is greater than the discharging end by 20%-30%.

[0011] As a further preferred technical scheme of the utility model, the polyurethane wear-resistant layer of the spiral bottle unloading roller has a thickness of 2-3mm, a fishbone-shaped flow guide pattern is arranged on the surface, the pattern depth is 0.5-1mm, and the adjacent pattern spacing is 3-5mm.

[0012] As a further preferred technical scheme of the utility model, the rotating fixing mechanism comprises a first fixing plate, a rotating bearing and a rotating connecting piece, the rotating fixing mechanism is fixedly connected to the side wall of the bottle receiving conveying line through the first fixing plate, the rotating bearing is installed on the first fixing plate, one end of the rotating bearing is rotationally connected to the rotating connecting piece, and the other end of the rotating connecting piece is fixedly connected to the spiral bottle unloading roller.

[0013] As a further preferred technical scheme of the utility model, the driving motor mechanism comprises a second fixing plate, a speed reducer, a shaft coupling and a servo motor, the driving motor mechanism is fixedly connected to the side wall of the bottle receiving conveying line through the second fixing plate, the servo motor is drivingly connected to the speed reducer, the speed reducer is drivingly connected to the spiral bottle unloading roller through the shaft coupling, and the speed reducer and the servo motor are both fixed to the second fixing plate.

[0014] As a further preferred technical scheme of the utility model, the bottle conveying line is provided with an unqualified bottle placing mechanism, the unqualified bottle placing mechanism comprises a spiral bottle placing mechanism and a bottle pushing mechanism, the bottle pushing mechanism is arranged at the middle part of the conveying belt of the bottle conveying line, and the spiral bottle placing mechanism is arranged beside the bottle conveying line corresponding to the bottle pushing mechanism.

[0015] As a further preferred technical scheme of the utility model, the bottle conveying line is provided with an unqualified bottle placing mechanism, the unqualified bottle placing mechanism comprises a spiral bottle placing mechanism and a bottle pushing mechanism, the bottle pushing mechanism is arranged at the middle part of the conveying belt of the bottle conveying line, and the spiral bottle placing mechanism is arranged beside the bottle conveying line corresponding to the bottle pushing mechanism.

[0016] As a further preferred technical scheme of the utility model, the bottle conveying line is provided with an unqualified bottle placing mechanism, the unqualified bottle placing mechanism comprises a spiral bottle placing mechanism and a bottle pushing mechanism, the bottle pushing mechanism is arranged at the middle part of the conveying belt of the bottle conveying line, and the spiral bottle placing mechanism is arranged beside the bottle conveying line corresponding to the bottle pushing mechanism.

[0017] As a further preferred technical scheme of the utility model, the bottle conveying line is provided with an unqualified bottle placing mechanism, the unqualified bottle placing mechanism comprises a spiral bottle placing mechanism and a bottle pushing mechanism, the bottle pushing mechanism is arranged at the middle part of the conveying belt of the bottle conveying line, and the spiral bottle placing mechanism is arranged beside the bottle conveying line corresponding to the bottle pushing mechanism.

[0018] As described above, the spiral bottle pouring device has the following beneficial effects:

[0019] The spiral bottle pouring device has the following beneficial effects:

[0020] Additional aspects and advantages of the utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced as follows. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0022] Figure 1 A structure diagram of a spiral bottle pouring device applied by the present application;

[0023] Figure 2 A structure diagram of a bottle conveying line of a spiral bottle pouring device applied by the present application;

[0024] Figure 3 A structure diagram of a spiral bottle pouring assembly of a spiral bottle pouring device applied by the present application.

[0025] Summary of the reference signs and their descriptions:

[0026] 100, bottle conveying line; 110, unqualified bottle arrangement mechanism; 111, spiral bottle arrangement mechanism; 112, bottle pushing-out mechanism; 200, bottle receiving conveying line; 210, fan-shaped partition plate; 300, spiral bottle pouring assembly; 310, driving motor mechanism; 311, second fixed plate; 312, speed reducer; 313, shaft coupling; 314, servo motor; 320, spiral bottle pouring roller; 321, gradual spiral groove; 322, polyurethane wear-resistant layer; 330, rotation fixing mechanism; 331, first fixed plate; 332, rotation bearing; 333, rotation connecting piece; 400, support frame. DETAILED DESCRIPTION

[0027] The embodiments of the present application will be described below by specific specific embodiments, and those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in the present specification.

[0028] It should be noted that the structures, proportions, and sizes depicted in the accompanying drawings are merely for illustrative purposes and to aid those skilled in the art. They are not intended to limit the scope of this invention and therefore have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, provided they do not affect the effectiveness or purpose of this invention, should still fall within the scope of the technical content disclosed herein. Furthermore, the terms "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention. Specific structures can be described with reference to the accompanying drawings of the patent application.

[0029] This utility model provides a spiral bottle inverting device. Please refer to [link / reference]. Figures 1 to 3 As shown, it includes a bottle receiving conveyor line 100, a bottle receiving conveyor line 200, and a spiral bottle inverting assembly 300. The bottle receiving conveyor line 100 and the bottle receiving conveyor line 200 are connected by the spiral bottle inverting assembly 300.

[0030] Combination Figure 1 As shown, the spiral bottle-inverting assembly 300 includes a drive motor mechanism 310, a spiral bottle-inverting roller 320, and a rotation fixing mechanism 330. The rotation fixing mechanism 330 is fixedly connected to the side wall of the incoming bottle conveying line 100. The rotation fixing mechanism 330 is rotatably connected to the discharge end of the spiral bottle-inverting roller 320. The infeed end of the spiral bottle-inverting roller 320 is connected to the drive motor mechanism 310. The drive motor mechanism 310 is fixedly connected to the side wall of the receiving bottle conveying line 200. A plurality of fan-shaped arc-shaped partitions 210 are fixedly connected to the conveyor belt of the receiving bottle conveying line 200. The fan-shaped arc-shaped partitions 210 are evenly distributed along the conveying direction.

[0031] The surface of the spiral bottle-inverting roller 320 is provided with a progressive spiral groove 321, the depth of which decreases from the feed end to the discharge end, and a polyurethane wear-resistant layer 322 is provided on the inner wall of the progressive spiral groove 321.

[0032] The spiral groove 321 of the spiral bottle-inverting roller 320 has a pitch variation rate of 1:1.2-1.5, a groove bottom inclination angle of 15°-25°, and the width of the spiral groove at the feed end is 20%-30% greater than that at the discharge end.

[0033] The polyurethane wear-resistant layer 322 of the spiral bottle-inverting roller 320 has a thickness of 2-3 mm, and a fishbone-shaped flow guide pattern is arranged on the surface of the polyurethane wear-resistant layer 322, the pattern has a depth of 0.5-1 mm, and the distance between adjacent patterns is 3-5 mm; the polyurethane wear-resistant layer 322 is arranged on the inner wall of the spiral bottle-inverting roller 320, thereby improving the durability and service life of the equipment, and the fishbone-shaped flow guide pattern arranged on the surface of the wear-resistant layer further enhances the flow guide effect, so that the bottles roll more smoothly during the rolling process, and the occurrence of bottle jamming and blocking is reduced.

[0034] In combination Figure 3 As shown, the rotating fixing mechanism 330 includes a first fixing plate 331, a rotating bearing 332 and a rotating connecting piece 333, the rotating fixing mechanism 330 is fixedly connected with the side wall of the bottle-incoming conveying line 100 through the first fixing plate 331, the rotating bearing 332 is installed on the first fixing plate 331, one end of the rotating bearing 332 is rotatably connected with the rotating connecting piece 333, and the other end of the rotating connecting piece 333 is fixedly connected with the spiral bottle-inverting roller 320.

[0035] The driving motor mechanism 310 includes a second fixing plate 311, a speed reducer 312, a shaft coupling 313 and a servo motor 314, the driving motor mechanism 310 is fixedly connected with the side wall of the bottle-receiving conveying line 200 through the second fixing plate 311, the servo motor 314 is drivingly connected with the speed reducer 312, the speed reducer 312 is drivingly connected with the spiral bottle-inverting roller 320 through the shaft coupling 313, and the speed reducer 312 and the servo motor 314 are both fixed on the second fixing plate 311.

[0036] It should be noted that the spiral bottle-inverting assembly 300 is designed to make the spiral bottle-inverting roller 320 stably and reliably operate through the rotating fixing mechanism 330 and the driving motor mechanism 310, and the structures of these mechanisms are simple and clear, easy to install and maintain, thereby reducing the maintenance cost and downtime of the equipment.

[0037] In combination Figure 2As shown, the unqualified bottle setting mechanism 110 is arranged on the bottle conveying line 100, the unqualified bottle setting mechanism 110 comprises a spiral bottle setting mechanism 111 and a bottle pushing mechanism 112, the bottle pushing mechanism 112 is arranged at the middle part of the conveying belt of the bottle conveying line 100, and the spiral bottle setting mechanism 111 is arranged beside the bottle conveying line 100 corresponding to the bottle pushing mechanism 112; the unqualified bottle setting mechanism 110 (including the spiral bottle setting mechanism 111 and the bottle pushing mechanism 112) arranged on the bottle conveying line 100 can automatically identify and sort unqualified bottles, avoid manual intervention, improve the automation level of the production line, and reduce the risk of substandard products flowing into subsequent processes.

[0038] The bottle conveying line 200 is provided with an optical sensor array for detecting the posture of the bottle in real time and generating a feedback signal to the servo motor 314 at the connection position of the spiral bottle unloading assembly 300, so as to adjust the rotating speed of the spiral bottle unloading roller 320; by arranging the optical sensor array, the device can monitor the posture of the bottle in real time and feed back information to the servo motor 314, realizing intelligent adjustment and control, which not only improves the automation level of the equipment, but also ensures the accuracy and stability of the bottle transmission.

[0039] The lower part of the bottle conveying line 200 and the lower part of the bottle conveying line 100 are both provided with a support frame 400, the support frame 400 is provided with a height adjusting assembly, and the height adjusting assembly comprises a worm gear lifting mechanism and a digital scale ruler; the height adjusting assembly arranged on the support frame 400 enables the device to adapt to bottles of different heights and sizes, improves the versatility and flexibility of the equipment, and at the same time, the addition of the digital scale ruler makes the height adjustment more accurate and convenient.

[0040] The spiral bottle unloading device further comprises a cleaning assembly, the cleaning assembly comprises a detachable brush and a negative pressure dust suction port, the cleaning assembly is arranged beside the spiral bottle unloading assembly 300, and the negative pressure dust suction port is connected to an external dust collecting device through a hose; the arrangement of the cleaning assembly enables the device to be easily cleaned and maintained after long-time operation, avoids equipment failure and performance decline caused by dust and dirt, and the negative pressure dust suction port is connected to the external dust collecting device through the hose, realizing waste collection and environmental protection treatment during the cleaning process.

[0041] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. A screw decanter device, characterized in that, Including bottle transport line, bottle transport line and screw bottle assembly, the bottle transport line and the bottle transport line are connected through the screw bottle assembly; The screw bottle assembly includes a driving motor mechanism, a screw bottle roller, and a rotating fixing mechanism. The rotating fixing mechanism is fixedly connected to the side wall of the bottle transport line. The rotating fixing mechanism is rotatably connected to the discharge end of the screw bottle roller. The feeding end of the screw bottle roller is connected to the driving motor mechanism. The driving motor mechanism is fixedly connected to the side wall of the bottle transport line. A plurality of fan-shaped partitions are fixedly connected to the transmission belt of the bottle transport line. The fan-shaped partitions are equally spaced along the transmission direction. The surface of the screw bottle roller is provided with a progressive spiral groove. The depth of the progressive spiral groove decreases from the feeding end to the discharge end. The inner wall of the progressive spiral groove is provided with a polyurethane wear-resistant layer.

2. A screw decanter device according to claim 1, characterized in that The pitch variation rate of the progressive spiral groove of the screw bottle roller is 1:1.2-1.

5. The bottom inclination angle of the groove is 15°-25°. The feeding end spiral groove width is greater than the discharge end by 20%-30%.

3. A screw decanter according to claim 1, wherein The polyurethane wear-resistant layer of the screw bottle roller has a thickness of 2-3mm. The surface is provided with fishbone-shaped flow guide lines. The line depth is 0.5-1mm. The adjacent line spacing is 3-5mm.

4. A screw decanter according to claim 1, wherein The rotating fixing mechanism includes a first fixed plate, a rotating bearing, and a rotating connecting piece. The rotating fixing mechanism is fixedly connected to the side wall of the bottle transport line through the first fixed plate. The first fixed plate is provided with the rotating bearing. The rotating bearing is rotatably connected to one end of the rotating connecting piece. The other end of the rotating connecting piece is fixedly connected to the screw bottle roller.

5. A screw decanter according to claim 1, wherein, The driving motor mechanism includes a second fixed plate, a speed reducer, a shaft coupling, and a servo motor. The driving motor mechanism is fixedly connected to the side wall of the bottle transport line through the second fixed plate. The servo motor is drivingly connected to the speed reducer. The speed reducer is drivingly connected to the screw bottle roller through the shaft coupling. The speed reducer and the servo motor are both fixed to the second fixed plate.

6. A screw decanter according to claim 1, wherein, The bottle transport line is provided with an unqualified bottle placement mechanism. The unqualified bottle placement mechanism includes a spiral bottle placement mechanism and a bottle pushing mechanism. The bottle pushing mechanism is arranged in the middle of the transmission belt of the bottle transport line. The spiral bottle placement mechanism is arranged beside the bottle transport line corresponding to the bottle pushing mechanism.

7. A screw decanter according to claim 5, wherein The bottle transport line is provided with an optical sensor array for real-time detection of the bottle posture and generation of a feedback signal to the servo motor at the connection with the screw bottle assembly.

8. A screw decanter according to claim 1, wherein, The lower part of the bottle transport line and the bottle transport line is provided with a support frame. The support frame is provided with a height adjustment assembly. The height adjustment assembly includes a worm gear lifting mechanism and a digital scale ruler.

9. A screw decanter according to claim 1, wherein, The cleaning assembly comprises a detachable brush and a negative pressure suction port, the cleaning assembly is arranged beside the spiral un-bottling assembly, and the negative pressure suction port is connected to an external dust collecting device through a hose.

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