Product regular placement device
By designing a product neat placement device, and utilizing a rotary table and material transfer mechanism to achieve efficient stacking of injection molded parts, the problem of existing equipment being unable to achieve continuous neatness of injection molded parts in batches is solved, and efficient and accurate product stacking effect is achieved.
Patent Information
- Application Number
- CN202520378163.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-03-06
AI Technical Summary
Existing sorting equipment is difficult to achieve efficient, continuous, and orderly placement of mass-produced injection molded parts, especially when the product unloading speed is fast.
A product arrangement device was designed, including an infeed conveyor line, an outfeed conveyor line and a rotary table. The product is positioned and stacked one by one by the material handling fixture and the material transfer mechanism on the rotary table. The cooperation of the material handling component and the material transfer mechanism ensures that the product moves and stacks in a standard position on the rotary table.
It enables efficient, accurate, and orderly stacking of products, solves the problem of mismatch between product feeding speed and stacking speed, and ensures the continuity and efficiency of mass production.
Smart Images
Figure CN223722133U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to product regularity technical field, concretely relates to a product regularity placing device. BACKGROUND
[0002] Plastic injection molding parts need to be de-watered, surface treated and a series of post-processing steps after forming to ensure that its quality and function meet the requirements, and then can be packaged after regularizing and arranging.
[0003] And the injection molding parts are basically mass production, and need to be regularized, stacked and placed compactly during storage and transportation, and the plastic disc, cup, box and other injection molding products are placed on the conveyor belt one by one after being de-watered, and the product feeding speed is fast, and the existing arrangement equipment is difficult to realize the efficient and continuous regularizing and placing demand of mass production.
[0004] Therefore, the utility model designs a product regularity placing device to solve the above problems. UTILITY MODEL CONTENTS
[0005] In view of the above shortcomings of the prior art, the utility model provides a product regularity placing device.
[0006] To achieve the above purpose, the utility model realizes through the following technical scheme:
[0007] A product regularity placing device, comprising a feeding conveying line, a discharging conveying line and a rotating table arranged between the discharging end of the feeding conveying line and the feeding end of the discharging conveying line;
[0008] The upper end of the rotating table is detachably connected with two groups of product arranging jigs for arranging products neatly, and the two groups of product arranging jigs are symmetrically distributed at the front and rear ends of the rotating table;
[0009] The feeding conveying line is provided with a product arranging assembly for feeding products to the discharging end one by one;
[0010] A first material moving mechanism is arranged between the feeding conveying line and the rotating table for placing products on the product arranging jigs one by one, and a second material moving mechanism is arranged between the discharging conveying line and the rotating table for moving all products on the other product arranging jigs to the feeding end of the discharging conveying line at one time, and stacking the products on the discharging conveying line.
[0011] Further, the product arranging assembly comprises side limiting plates, a positioning plate and a photoelectric sensor, two side limiting plates are symmetrically fixedly installed on the front and rear sides of the rack of the feeding conveying line, and the positioning plate is fixedly installed between the right ends of the two side limiting plates; the photoelectric sensor is fixedly installed on the right end of the side limiting plate.
[0012] Further, the distance between the two side limiting plates is the same as the diameter of the product.
[0013] Further, the left end of the side limiting plate extends to the outside of the side limiting plate, for guiding the product to enter between the two side limiting plates.
[0014] Further, the product placing jig comprises a support plate, a handle and a ring-shaped positioning seat, four corners of the support plate are provided with positioning holes, and a positioning pin corresponding to the positioning holes is fixedly installed on the rotating table; the left and right ends of the support plate are symmetrically fixedly installed with handles; a plurality of ring-shaped positioning seats are fixedly installed on the support plate and are evenly arranged in the longitudinal and transverse directions.
[0015] Further, the first material moving mechanism comprises a first Y-axis linear module, a first X-axis linear module, a first Z-axis cylinder, a connecting plate and a first vacuum suction cup, the first Y-axis linear module is arranged on the left side of the rotating table, a moving end of the first Y-axis linear module is fixedly installed with the first X-axis linear module, a moving end of the first X-axis linear module is fixedly installed with the first Z-axis cylinder, an output end of the first Z-axis cylinder is fixedly installed with the connecting plate, and a plurality of first vacuum suction cups are fixedly installed on the connecting plate.
[0016] Further, the second material moving mechanism comprises a second Y-axis linear module, a second Z-axis cylinder, a mounting frame and a second vacuum suction cup, the second Y-axis linear module is arranged on the left side of the rotating table, a moving end of the second Y-axis linear module is fixedly installed with the second Z-axis cylinder, a moving end of the second Z-axis cylinder is fixedly installed with the mounting frame, and a plurality of second vacuum suction cups are fixedly installed on the mounting frame.
[0017] Further, the number of the second vacuum suction cups is the same as that of the ring-shaped positioning seats and they correspond to each other.
[0018] Compared with the prior art, the utility model has the advantages that: 1. under the action of the material arranging assembly, the product is moved to the discharge end of the feeding conveying line in a standard position, then the product is grabbed by the first material moving mechanism and placed on the ring-shaped positioning seat, when all the ring-shaped positioning seats are full, the rotating table rotates one hundred and eighty degrees to exchange the positions of the two sets of product placing jigs, all the products are grabbed from the rear product placing jig by the second material moving mechanism and placed on the discharge conveying line, and the feeding conveying line and the first material moving mechanism cooperate to repeat the product feeding operation; the above-mentioned operation is repeated for several times until the products at the feeding end of the discharge conveying line are regularly placed in a stacked state, the placing operation is efficient and accurate, and the situation that the product feeding speed and the regular stacking speed do not match can be solved. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the description of the embodiments or the prior art. Obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0020] Figure 1 A perspective view of the product regular placement device of the present application Figure One ;
[0021] Figure 2 A plan view of the product regular placement device of the present application
[0022] Figure 3 A structure perspective view of the rotating table and related components of the present application
[0023] Figure 4 A perspective view of the product regular placement device of the present application Figure Two .
[0024] The numbers in the figures represent respectively:
[0025] 1, feeding conveying line; 11, side limiting plate; 12, positioning plate; 13, photoelectric sensor; 2, discharging conveying line; 3, rotating table; 31, positioning pin; 32, material placing jig; 321, supporting plate; 322, handle; 323, annular positioning seat; 4, first material moving mechanism; 41, first Y-axis linear module; 42, first X-axis linear module; 43, first Z-axis cylinder; 44, connecting plate; 45, first vacuum chuck; 5, second material moving mechanism; 51, second Y-axis linear module; 52, second Z-axis cylinder; 53, mounting frame; 54, second vacuum chuck. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.
[0027] In the following description, "left", "right", "front", "back", "up", "down" are oriented with the perspective direction of the front view.
[0028] Embodiment one: in some embodiments, please refer to the Figures 1-4The utility model provides a product regular placement device, including feed conveying line 1, discharge conveying line 2 and the rotation table 3 of setting between the discharge end of feed conveying line 1 and the feed end of discharge conveying line 2,
[0029] The feed conveying line 1, the discharge conveying line 2 and the rotation table 3 adopt mature technology in the art, for example, the feed conveying line 1 and the discharge conveying line 2 can adopt a belt conveyor, and the rotation table 3 can adopt a pneumatic rotation table; the rotation table 3 rotates one hundred and eighty degrees each time it is started;
[0030] The upper end of the rotation table 3 is detachably connected with two sets of product placement jigs 32 for placing products in an orderly manner, and the two sets of product placement jigs 32 are symmetrically distributed at the front and rear ends of the rotation table 3.
[0031] The feed conveying line 1 is provided with a product arrangement assembly for feeding products one by one to the discharge end thereof.
[0032] A first product moving mechanism 4 is arranged between the feed conveying line 1 and the rotation table 3 for placing products one by one on the product placement jigs 32 at the discharge end of the feed conveying line 1, and a second product moving mechanism 5 is arranged between the discharge conveying line 2 and the rotation table 3 for moving all products on one product placement jig 32 to the feed end of the discharge conveying line 2 at one time, and stacking the products on the discharge conveying line 2.
[0033] In the utility model, after the products molded by injection molding are taken out from the mold, the sprues are removed, and the products are placed one by one at the feed end of the feed conveying line 1; the products are moved to the right by the feed conveying line 1, and under the cooperation of the product arrangement assembly, the products in a standard position are fed to the discharge end of the feed conveying line 1, and then the products are grabbed and placed on the product placement jigs 32 by the first product moving mechanism 4.
[0034] When the product placement jigs 32 are full of products, the rotation table 3 rotates one hundred and eighty degrees to exchange the positions of the two sets of product placement jigs 32, all products on the product placement jig 32 at the rear side are grabbed and placed on the discharge conveying line 2 at one time by the second product moving mechanism 5, and the feed conveying line 1 and the first product moving mechanism 4 cooperate to repeat the product feeding operation.
[0035] The above-mentioned actions are repeated several times until the products at the feed end of the discharge conveying line 2 are placed in a stacked state, and when the products are stacked to a set number of layers, the discharge conveying line 2 moves to the discharge end to stack and place the next set of products in an orderly manner.
[0036] The material arranging assembly comprises side limiting plates 11, a positioning plate 12 and photoelectric sensors 13, the two side limiting plates 11 are symmetrically fixedly installed on the front and rear sides of the rack of the feeding conveying line 1, and the positioning plate 12 is fixedly installed between the right ends of the two side limiting plates 11; the products on the feeding conveying line 1 are arranged in a row through cooperation of the side limiting plates 11 and the positioning plate 12, and are positioned through the positioning plate 12, so that the products are placed in a standard position on the feeding conveying line 1.
[0037] The spacing between the two side limiting plates 11 is matched with the size of the products;
[0038] The left end of the side limiting plate 11 extends outward of the side limiting plate 11, and is used for guiding the products to enter between the two side limiting plates 11;
[0039] The right end of the side limiting plate 11 is fixedly installed with the photoelectric sensor 13, the photoelectric sensor 13 is used for monitoring whether the products are in position, so as to realize accurate grabbing of the products in cooperation with the first material moving mechanism 4;
[0040] The material arranging jig 32 comprises a supporting plate 321, handles 322 and annular positioning seats 323, the four corners of the supporting plate 321 are provided with positioning holes, and positioning pins 31 are fixedly installed on the rotating table 3 and are inserted into the positioning holes in one-to-one correspondence; the left and right ends of the supporting plate 321 are symmetrically fixedly installed with the handles 322; a plurality of annular positioning seats 323 are fixedly installed on the supporting plate 321 and are evenly arranged in the longitudinal and transverse directions.
[0041] The first material moving mechanism 4 comprises a first Y-axis linear module 41, a first X-axis linear module 42, a first Z-axis cylinder 43, a connecting plate 44 and first vacuum suction cups 45, the first Y-axis linear module 41 is arranged on the left side of the rotating table 3, the moving end of the first Y-axis linear module 41 is fixedly installed with the first X-axis linear module 42, the moving end of the first X-axis linear module 42 is fixedly installed with the first Z-axis cylinder 43, the output end of the first Z-axis cylinder 43 is fixedly installed with the connecting plate 44, and a plurality of first vacuum suction cups 45 are fixedly installed on the connecting plate 44;
[0042] The second material moving mechanism 5 comprises a second Y-axis linear module 51, a second Z-axis cylinder 52, a mounting frame 53 and second vacuum suction cups 54, the second Y-axis linear module 51 is arranged on the left side of the rotating table 3, the moving end of the second Y-axis linear module 51 is fixedly installed with the second Z-axis cylinder 52, the moving end of the second Z-axis cylinder 52 is fixedly installed with the mounting frame 53, and a plurality of second vacuum suction cups 54 are fixedly installed on the mounting frame 53, the second vacuum suction cups 54 and the annular positioning seats 323 are the same in number and correspond to each other in one-to-one correspondence;
[0043] In some embodiments, the annular positioning seats 323 and the second vacuum suction cups 54 are provided as eight, and the first vacuum suction cups 45 are provided as two, two products on the annular positioning seats 323 are moved at a time by the first vacuum suction cups 45, and eight products on the annular positioning seats 323 can be placed on the discharge conveying line 2 at a time by the second vacuum suction cups 54, and the second vacuum suction cups 54 can repeatedly perform the material moving operation, so that multiple products can be regularly stacked and placed on the discharge conveying line 2.
[0044] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A product regular placement device, comprising a feeding conveying line (1), a discharging conveying line (2) and a rotating table (3) arranged between the discharging end of the feeding conveying line (1) and the feeding end of the discharging conveying line (2), characterized in that: two groups of product placement jigs (32) are detachably connected to the upper end of the rotating table (3) for regularly placing products, and the two groups of product placement jigs (32) are symmetrically arranged at the front and rear ends of the rotating table (3); a product arrangement assembly is arranged on the feeding conveying line (1) for feeding products one by one to the discharging end thereof; a first product moving mechanism (4) is arranged between the feeding conveying line (1) and the rotating table (3) for placing products one by one from the discharging end of the feeding conveying line (1) on the product placement jigs (32), and a second product moving mechanism (5) is arranged between the discharging conveying line (2) and the rotating table (3) for moving all products on another product placement jig (32) to the feeding end of the discharging conveying line (2) at one time, and stacking the products on the discharging conveying line (2).
2. The product regularizing placement device of claim 1, wherein, The product arrangement assembly comprises side limiting plates (11), a positioning plate (12) and a photoelectric sensor (13), two side limiting plates (11) are symmetrically fixedly installed on the front and rear sides of the frame of the feeding conveying line (1), and the positioning plate (12) is fixedly installed between the right ends of the two side limiting plates (11); the photoelectric sensor (13) is fixedly installed on the right end of the side limiting plate (11).
3. The product regularizing placement device of claim 2, wherein, The distance between the two side limiting plates (11) is the same as the diameter of the product.
4. The product regularizing placement device of claim 2, wherein, The left end of the side limiting plate (11) extends outwardly of the side limiting plate (11) for guiding the product to enter between the two side limiting plates (11).
5. The product regularizing placement device of claim 1, wherein, The product placement jig (32) comprises a support plate (321), a handle (322) and a ring-shaped positioning seat (323), the four corners of the support plate (321) are provided with positioning holes, and positioning pins (31) corresponding to the positioning holes are fixedly installed on the rotating table (3); the handles (322) are symmetrically fixedly installed on the left and right ends of the support plate (321); and a plurality of ring-shaped positioning seats (323) are fixedly installed on the support plate (321) and are evenly arranged in the longitudinal and transverse directions.
6. The product regularizing placement device of claim 5, wherein, The first product moving mechanism (4) comprises a first Y-axis linear module (41), a first X-axis linear module (42), a first Z-axis cylinder (43), a connecting plate (44) and a first vacuum suction disc (45), the first Y-axis linear module (41) is arranged on the left side of the rotating table (3), the moving end of the first Y-axis linear module (41) is fixedly installed with the first X-axis linear module (42), the moving end of the first X-axis linear module (42) is fixedly installed with the first Z-axis cylinder (43), the output end of the first Z-axis cylinder (43) is fixedly installed with the connecting plate (44), and a plurality of first vacuum suction discs (45) are fixedly installed on the connecting plate (44).
7. The product regularizing placement device of claim 6, wherein, The second material moving mechanism (5) comprises a second Y-axis linear module (51), a second Z-axis cylinder (52), a mounting frame (53) and a second vacuum chuck (54), the second Y-axis linear module (51) is arranged on the left side of the rotating table (3), the moving end of the second Y-axis linear module (51) is fixedly provided with the second Z-axis cylinder (52), the moving end of the second Z-axis cylinder (52) is fixedly provided with the mounting frame (53), and the mounting frame (53) is fixedly provided with a plurality of second vacuum chucks (54).
8. The product regularizing placement device of claim 7, wherein, The second vacuum chucks (54) and the annular positioning seats (323) are the same in number and one-to-one correspondence.