Secondary pressing and transition mechanism for stacked finished wires

Abstract

The utility model discloses a stacked finished wire secondary pressing and transition mechanism which comprises a metal base, a rolling supporting mechanism arranged on the metal base, a limiting frame arranged on one side of the metal base and a stopping frame arranged at one end of the metal base. The discharging end of the rolling supporting mechanism is arranged in the discharging opening, the limiting frame and the rolling supporting mechanism are arranged adjacently, the rolling supporting mechanism comprises two limiting guide rails arranged in parallel and a plurality of rolling shafts arranged between the two limiting guide rails, and the width of the rolling shafts is larger than that of the tray; a guide frame is further arranged on the metal base and located on the outer side of the discharging opening. The problems that a bottom tray cannot be rapidly taken out before a whole stack of DTY finished silk box bodies are loaded and the loading width exceeds the limit due to the fact that a gap between every two adjacent finished silk box bodies is too large in the loading process can be solved, the structure is simple, operation is easy and convenient, the labor intensity is low, and the working efficiency is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of spinning transportation loading equipment, and specifically relates to a secondary compression and transition mechanism for stacking finished yarn. BACKGROUND

[0002] After DTY finished yarn is packed, it is stacked on a pallet by a stacker, generally one stack of finished yarn is stacked by four layers of finished yarn boxes arranged in two horizontal rows and three vertical rows, and then is transported to a warehouse by a forklift with a pallet, and is loaded by the forklift after being purchased by a customer. Generally, a forklift directly enters a container through a loading platform to load the container. The existing loading method generally includes the following two methods:

[0003] Method one: the forklift shovels the whole stack of finished yarn and the pallet into the container to load the container, which leaves the pallet in the container. However, since the finished yarn box is generally 8 layers high and has a certain space after being installed in the container, but cannot be stacked for 9 layers, when two layers of pallets are added in the middle, one container will change from loading eight layers to loading only seven layers, which increases the transportation cost, and labor intensity and loading efficiency are also increased because one layer of finished yarn stack is manually moved to three layers before loading. At the same time, since the container can load two stacks of finished yarn in the transverse direction, the width of the container is 235 mm, and the width of one stack of finished yarn is 115 mm, the width of the finished yarn stack increases during the loading and transportation process or when the finished yarn stack is manually stacked, which makes the finished yarn stack unable to be loaded, and manual pushing or kicking of the finished yarn stack is required, which not only damages the package but also may damage the finished yarn in the package. Sometimes, the finished yarn stack cannot be kicked and needs to be manually moved out of the container and then stacked, which is too labor-intensive, especially in summer when the temperature in the container is too high, and the staff is prone to heat stroke.

[0004] Method two: a professional loading forklift with a shovel plate structure is used, the forklift has a horizontal two-centimeter thick iron plate on the front side, the finished yarn cartons are manually stacked on the iron plate, the forklift has a forward hydraulic pushing device, and the front side of the device is a vertical iron plate that can push the whole stack of finished yarn cartons from the horizontal iron plate to the front position. When loading, the problem of one layer reduction can be solved, but the working efficiency is relatively low, and the width exceeding limit problem during loading is unavoidable. Therefore, a device for quickly and neatly stacking the whole stack of finished yarn placed on the pallet on the plate structure forklift is needed. UTILITY MODEL CONTENTS

[0005] In order to solve the technical problems in the prior art, the present application aims to provide a secondary compression and transition mechanism for stacked finished yarn, which can solve the problems that the bottom tray of the whole stack of DTY finished yarn box cannot be quickly removed before loading and the gap between the adjacent two finished yarn boxes is too large during loading, resulting in the width of the loaded vehicle exceeding the limit, has simple structure, is easy to operate, has low labor intensity and high work efficiency.

[0006] To solve the above-mentioned technical problems, the present application adopts the following technical solutions:

[0007] The secondary compression and transition mechanism for stacked finished yarn comprises a rectangular metal base, a rolling support mechanism arranged on the metal base, a limiting frame arranged on one side of the metal base, and a stop frame arranged in an L shape at one end of the metal base and connected with the limiting frame. A discharge port is arranged at the bottom of the stop frame to facilitate the removal of the bottom tray of a stack of finished yarn with a tray. The discharge end of the rolling support mechanism is arranged in the discharge port, and the limiting frame is arranged adjacent to the rolling support mechanism. The rolling support mechanism comprises two parallel limiting guide rails and a plurality of rollers arranged between the two limiting guide rails, and the width of the rollers is greater than that of the tray. A guide frame is further arranged on the metal base outside the discharge port.

[0008] Preferably, after a stack of finished yarn with a tray is placed on the rolling support mechanism, the shovel plate of the shovel plate structure on the shovel truck is pushed against the outer side of the tray and pushed towards the discharge port to remove the discharged tray, and at the same time, the whole stack of finished yarn is transferred to the shovel plate of the shovel plate structure on the shovel truck.

[0009] Preferably, a clamping mechanism is arranged on one side of the metal base, and the clamping mechanism and the limiting frame are arranged opposite to each other. The two sides of a stack of finished yarn boxes on the rolling support mechanism are clamped by the clamping mechanism and the limiting frame.

[0010] Preferably, the clamping mechanism comprises a mounting frame arranged on the metal base, a telescopic mechanism arranged on the mounting frame, and a pressing plate arranged on the inner side of the mounting frame and controlled by the telescopic mechanism. The pressing plate is arranged in parallel with the limiting frame.

[0011] Preferably, the telescopic mechanism comprises a first mounting plate arranged on one side of the mounting frame, a second mounting plate arranged on one side of the pressing plate, four guide rods arranged between the first mounting plate and the second mounting plate, and a control cylinder arranged on the first mounting plate. One end of the piston rod of the control cylinder is arranged on the second mounting plate.

[0012] Preferably, the pressing plate, the limiting frame and the stop frame are all formed into a character-shaped frame structure by welding metal square tubes.

[0013] Preferably, the guide frame comprises two triangular supports arranged outside the metal base, and 2-3 rollers arranged on the hypotenuse of the triangular supports.

[0014] Preferably, the bottom of the metal base is provided with a plurality of positioning supports, and the bottom of each positioning support is provided with a positioning hole.

[0015] Compared with the prior art, the utility model has the beneficial effects that:

[0016] The combination of the rolling support mechanism, the limiting frame and the stop frame can realize seamless connection and transition of a stack of finished wire box bodies with trays on the rolling support mechanism from the trays to the shovel plate. During the pushing of the trays, the two sides of the whole stack of finished wire box bodies can be limited by the limiting frame and the stop frame. Especially in the pushing direction, after the pushing is completed, the vertical iron plate on the front side of the shovel truck can also play a clamping role through the stop frame and the shovel plate structure. Therefore, when the whole stack of finished wires is loaded, the separation between the trays and the whole stack of finished wire box bodies can be quickly realized, and the gap between the adjacent two finished wire box bodies can be reduced to a certain extent; the problem of reducing a layer of finished wires during transportation with trays is solved, and the problems of large working efficiency and labor intensity caused by the slow switching of the finished wires during loading by the shovel plate structure shovel truck are also solved, and the structure is simple, the operation is simple, the labor intensity is low, and the working efficiency is high. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 FIG. 1 is a structural schematic diagram of an embodiment 1 in the utility model;

[0018] Figure 2 FIG. 2 is a structural schematic diagram of an embodiment 2 in the utility model, and shows the specific structure of the clamping mechanism;

[0019] Figure 3 FIG. 3 is a structural schematic diagram of an embodiment 3 in the utility model, and shows the specific structure of the guide frame;

[0020] Figure 4 FIG. 4 is a structural schematic diagram of a positioning support in the utility model;

[0021] In the figure: 1, metal base; 2, rolling support mechanism; 21, rolling shaft; 22, limiting guide rail; 3, limiting frame; 4, stop frame; 5, unloading port; 6, clamping mechanism; 61, pressing plate; 62, mounting frame; 63, telescopic mechanism; 631, control cylinder; 632, four guide rods; 633, first mounting plate; 634, second mounting plate; 7, guide frame; 71, roller; 72, triangular support; 8, positioning support; 9, positioning hole. DETAILED DESCRIPTION

[0022] Hereinafter, the present application will be further described in conjunction with the drawings and specific embodiments, it should be noted that the following described embodiments or technical features can be combined in any manner to form new embodiments without conflict.

[0023] In the description of the present application, it should be understood that the terms "upper", "lower", "left", "right" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0024] The terms "first", "second", and the like in the present application are used to distinguish similar objects, and are not used to describe a particular order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than that illustrated or described herein, and the objects distinguished by "first", "second", etc. are generally of a kind and do not limit the number of objects, for example, the first object can be one or more. In addition, "and / or" in the specification and claims indicates at least one of the connected objects, and the character " / ", generally indicates that the front and rear associated objects are in a "or" relationship.

[0025] Embodiment 1:

[0026] As shown in Figures 1 to 3 A secondary compression and transition mechanism for stacking finished wire, comprising a rectangular metal base 1, a rolling support mechanism 2 provided on the metal base 1, a limiting frame 3 provided on one side of the metal base 1, a stop frame 4 provided in an L shape at one end of the metal base 1, the bottom of the stop frame 4 is provided with a discharge port 5 for facilitating the removal of the bottom tray of a stack of finished wire with a tray, the discharge end of the rolling support mechanism 2 is provided in the discharge port 5, the limiting frame 3 is provided adjacent to the rolling support mechanism 2, the rolling support mechanism 2 comprises two parallel limiting rails 22 and a plurality of rollers 21 provided between the two limiting rails 22, the width of the rollers 21 is greater than the width of the tray; the metal base 1 is further provided with a guide frame 7 outside the discharge port 5. After a stack of finished wire with a tray is placed on the rolling support mechanism 2, the shovel plate of the shovel plate structure shovel car is pushed against the outside of the tray and pushed towards the discharge port 5, and the finished wire is removed at the same time, and the finished wire is transferred to the shovel plate of the shovel plate structure shovel car.

[0027] In actual operation, the forklift places a pile of finished wire through the bottom tray and puts it on the rolling support mechanism 2. Because the limiting frame 3 and the stop frame 4 form an L-shaped structure in combination, the forklift can be sent from any other two directions when placing the whole pile of finished wire, the operation space is larger, and the problem that the finished wire cannot be inserted after the limiting frame 3 is installed on both sides can be effectively avoided. The limiting frame 3 and the stop frame 4 can limit each layer of finished wire box on the tray, especially when the pile of finished wire is pushed from the front of the limiting frame 3, the combination of the forklift frame and the limiting frame 3 can also play a certain compacting effect, avoiding the problem that the gap between the boxes of finished wire cannot be compacted when the gap is too large; and after the tray with the pile of finished wire is placed on the rolling support mechanism 2, the horizontal forklift front side of the forklift is used to push the tray along the rolling support mechanism 2 to the discharge port 5. During the pushing process, the tray bottom can move forward flexibly by rolling, and the finished wire box bottom separated from the tray part can be seamlessly connected and supported by the forklift. When the whole tray is discharged through the discharge port 5, the whole pile of finished wire also completes the seamless connection between the tray and the forklift, and during the pushing of the tray, the finished wire box on both sides can be limited by the limiting frame 3 and the stop frame 4, especially in the pushing direction, after the pushing is completed, the stop frame 4 and the vertical iron plate of the forklift front side of the forklift structure can also play a clamping effect. Thus, when loading the whole pile of finished wire, the tray can be separated from the whole pile of finished wire box quickly, and the gap between the adjacent two finished wire boxes can be reduced to a certain extent. The problem of reducing a layer of finished wire during tray transportation is effectively solved, and the problem of low work efficiency and high labor intensity caused by the inability of the forklift with the forklift structure to quickly switch the finished wire is also solved.

[0028] Among them, the limiting guide rail 22 is parallel to the limiting frame 3, and its length is consistent with the length of the metal base 1. Two limiting guide rails 22 form a rolling structure after the rolling shaft 21 is installed. When the tray is placed on the rolling support mechanism 2, the bottom of the tray can be limited by the limiting guide rail 22 on both sides, avoiding the tray from falling off the rolling support mechanism 2 during the tray separation and movement, so that the tray can be accurately removed along the limiting direction of the two limiting guide rails 22 to the discharge port 5, and the flexibility and directivity are better during rolling, effectively solving the problem that the whole pile of finished wire cannot be quickly unloaded from the tray.

[0029] Example 2:

[0030] On the basis of example 1, further improved asFigure 2 As shown, one side of the metal base 1 is provided with a clamping mechanism 6, which is arranged opposite to the limiting frame 3 and clamps the two sides of a pile of finished yarn box bodies on the rolling support mechanism 2.

[0031] During operation, the tray bottom is supported by the roller 21, and since the two sides of a pile of finished yarn box bodies form a guardrail structure through the limiting frame 3 and the stop frame 4, and the stop frame 4 has a higher unloading port 5 than the tray, the front side horizontal shovel plate of the professional loading shovel is used to push the tray, so that the tray can slide out from the bottom to the unloading port 5, and at the same time, the stop frame 4 and the front side vertical plate of the professional loading shovel can achieve clamping effect, so that the pile of finished yarn box bodies are tightly fitted in the front-rear direction, but gaps are easily generated in the left-right direction, which leads to the problem of width overrun during loading. Therefore, in order to avoid the width overrun, a set of clamping mechanisms 6 are installed on the other side of the metal base 1, which are arranged opposite to the limiting frame 3 and can achieve tight fitting through the relative clamping of the clamping mechanism 6 and the limiting frame 3 after the left and right sides of a pile of finished yarn box bodies on the rolling support mechanism 2 are completed, so that the pile of finished yarns form a square structure with no gap before loading, avoiding the existence of gaps in the pile of yarns, which leads to the problem that the pile of yarns is too wide to be loaded into the container, and better protecting the side and internal finished yarns of the box body during loading, effectively avoiding damage to the finished yarns and packaging, reducing labor intensity and improving work efficiency.

[0032] Further improvement is that the clamping mechanism 6 includes a mounting frame 62 arranged on the metal base 1, a telescopic mechanism 63 arranged on the mounting frame 62, and a pressing plate 61 arranged on the inner side of the mounting frame 62 and controlled by the telescopic mechanism 63, wherein the pressing plate 61 is arranged parallel to the limiting frame 3.

[0033] Before clamping, the pressing plate 61 is retracted outwardly to approach the mounting frame 62 through the telescopic mechanism 63, and when it is necessary to clamp the finished yarn through the clamping mechanism 6, the pressing plate 61 is controlled to advance forward through the telescopic mechanism 63, so as to tightly fit the finished yarn box body protruding outwardly to the side of the limiting frame 3 through the pressing plate 61, and the whole operation is simple and convenient to control.

[0034] Further improvement is that the telescopic mechanism 63 includes a first mounting plate 633 arranged on one side of the mounting frame 62, a second mounting plate 634 arranged on one side of the pressing plate 61, four guide rods 632 arranged between the first mounting plate 633 and the second mounting plate 634, and a control cylinder 631 arranged on the first mounting plate 633, wherein one end of the piston rod of the control cylinder 631 is arranged on the second mounting plate 634.

[0035] In the telescopic control of the pressing plate 61, the control cylinder 631 is used for control, the cost is lower, the connection of the gas source is more convenient, for the area without gas source, the control cylinder 631 can be replaced into the hydraulic cylinder or the motor, and in order to ensure that the pressing plate 61 has enough stability in the pressing process, the first mounting plate 633 and the second mounting plate 634 which are sheet-shaped metal plates with a thickness of about 2cm are respectively installed between the mounting frame 62 and the pressing plate 61, and four guide rods 632 are installed on the four corners between the first mounting plate 633 and the second mounting plate 634, so that the pressing plate 61 can avoid shaking when telescoping through the control cylinder 631, and the service life is longer.

[0036] The pressing plate 61, the limiting frame 3 and the stop frame 4 are all formed into the eye-shaped frame structure by welding the metal square tubes.

[0037] The pressing plate 61, the limiting frame 3 and the stop frame 4 are all formed into the eye-shaped frame structure by welding the metal square tubes, which can realize the limiting effect area for each layer of the finished wire box, avoid the problem of outward bulging of a layer, and has simple structure, high strength, high flexibility of shape adjustment, simple production, light weight while ensuring the rigidity.

[0038] Embodiment 3:

[0039] On the basis of embodiment 1 or embodiment 2, further improved as shown in Figure 3 The guide frame 7 includes two triangular supports 72 arranged on the outer side of the metal base 1, and 2-3 rollers 71 arranged on the hypotenuse of the triangular supports 72.

[0040] The 2-3 rollers 71 arranged on the hypotenuse of the triangular supports 72 can form a rolling guide surface, so that the tray can slide outward better.

[0041] Further improved as shown in Figure 4 The bottom of the metal base 1 is provided with a plurality of positioning supports 8, and the bottom of the positioning support 8 is provided with a positioning hole 9.

[0042] Since the metal base 1 needs to be moved frequently, it cannot be fixed in a position by bolts, and the metal base 1 will generate certain acting force during the processes of pushing out the finished wire bottom tray and clamping, when the overall weight of the metal base 1 is light or the pushing force is large, the whole shelf is easily moved, if the operation space is large, it can be basically operated, but for the area with small space or the operation on the operation table after the shelf is raised, the whole metal base 1 needs to be fixed to avoid the safety accidents caused by the movement of the metal base 1, therefore, a positioning support 8 is installed on the four feet of the bottom of the metal base 1, and the bottom of the positioning support 8 is provided with a positioning hole 9, so that when it is not needed to be fixed, it can be placed and used by being contacted with the ground through the positioning support 8, when it needs to be fixed, it can be accurately fixed by inserting the positioning hole 9 with the upward protruding positioning column and other structures reserved in advance, so as to avoid the problem that it cannot be fixed, and the safety is higher.

[0043] The above embodiments are only preferred embodiments of the present application, and cannot be used to limit the scope of protection of the present application, and any non-essential changes and replacements made by those skilled in the art on the basis of the present application all belong to the scope of protection required by the present application.

Claims

1. A secondary compacting and transition mechanism for a stacked product yarn, characterized by: The utility model provides a kind of metal base (1) including rectangle, the rolling support mechanism (2) being arranged on the metal base (1), the limiting frame (3) being arranged on the metal base (1) side, the stop frame (4) being arranged in L shape with the limiting frame (3) on the metal base (1) one end, the bottom of the stop frame (4) is equipped with the discharge port (5) for facilitating the bottom tray of a pile of finished product silk to move out, the discharge end of the rolling support mechanism (2) is equipped in the discharge port (5), the limiting frame (3) is arranged adjacent with the rolling support mechanism (2), the rolling support mechanism (2) includes two parallelly arranged limiting guide rails (22), a plurality of rolling shafts (21) are arranged between the two limiting guide rails (22), the width of the rolling shaft (21) is greater than the width of tray;The metal base (1) is further equipped with guide frame (7) on the outside of the discharge port (5).

2. A secondary compacting and transition mechanism for a stacked product yarn according to claim 1, characterized in that: One side of the metal base (1) is equipped with clamping mechanism (6), the clamping mechanism (6) and the limiting frame (3) are oppositely arranged, and the two sides of a pile of finished product silk box on the rolling support mechanism (2) are clamped by the clamping mechanism (6) and the limiting frame (3) oppositely.

3. A secondary compacting and transition mechanism for a stacked product yarn according to claim 2, characterized in that: The clamping mechanism (6) includes mounting frame (62) arranged on the metal base (1), telescopic mechanism (63) arranged on the mounting frame (62), pressing plate (61) arranged on the inner side of the mounting frame (62) and controlled by the telescopic mechanism (63), and the pressing plate (61) is arranged in parallel with the limiting frame (3).

4. A secondary compacting and transition mechanism for a stacked product yarn according to claim 3, characterized in that: The telescopic mechanism (63) includes first mounting plate (633) arranged on one side of the mounting frame (62), second mounting plate (634) arranged on one side of the pressing plate (61), four guide rods (632) arranged between the first mounting plate (633) and the second mounting plate (634), and control cylinder (631) arranged on the first mounting plate (633), and the piston rod one end of the control cylinder (631) is arranged on the second mounting plate (634).

5. A secondary compacting and transition mechanism for a stacked product yarn according to claim 4, characterized in that: The pressing plate (61), limiting frame (3) and stop frame (4) are all formed by metal square tube welding into eye-shaped frame structure.

6. A secondary compacting and transition mechanism for a stacked product yarn according to claim 1, characterized in that: The guide frame (7) includes two triangular brackets (72) arranged on the outside of the metal base (1), and 2-3 rollers (71) arranged on the hypotenuse of the triangular bracket (72).

7. A secondary compacting and transition mechanism for a stacked product yarn according to claim 1, characterized in that: The bottom of the metal base (1) is equipped with a plurality of positioning pillars (8), and the bottom of the positioning pillar (8) is equipped with positioning hole (9).

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