Side suspension type large spool take-up machine

By using a hydraulic cylinder to drive the connecting rod, the H-beam reel can be easily installed and removed, solving the problem of difficulty in fixing and removing existing take-up machines. This ensures precise winding and neat wire. Combined with the tensioning mechanism and power assembly to adjust the wire travel pitch, it achieves a highly efficient take-up effect.

CN223722449UActive Publication Date: 2025-12-26WUXI CHANGXIN TECH
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Patent Information

Application Number
CN202423268221.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-26
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing I-beam reel winding machines are difficult to install and remove easily when faced with 1410 I-beam reels, and it is also difficult to guarantee the winding effect, which affects production operations.

Method used

A hydraulic cylinder drives a connecting rod to move the T-shaped pressure plate, thereby enabling the convenient installation and removal of the I-beam roller. Gravity causes the I-beam roller to fall onto the top of the pneumatic trolley. In conjunction with the tensioning mechanism and power components, the wire travel pitch is adjusted to ensure winding precision.

Benefits of technology

It enables convenient installation and removal of the I-beam reel, ensuring precise winding, neat and beautiful wire, and constant winding tension, and can work in conjunction with the previous process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a side suspension type large spool take-up machine, which belongs to the technical field of take-up machines and comprises a take-up rack, a transmission part is arranged on one side of the take-up rack, and the other side of the take-up rack is externally connected with a rotating disc and a material taking trolley; the take-up assembly comprises a main shaft, a mandrel, a fixed support, three fixed sliding rails, three sliding blocks, two oil retaining rings, a brake disc, two end covers, six sets of connecting rods, three sets of T-shaped pressing plates and a rotary disc. According to the side suspension type large spool take-up machine, the connecting rod is driven to move through the hydraulic cylinder, the T-shaped pressing plate is made to move, accordingly, a spool is fixed or taken down, when the spool is taken down, the spool can move downwards by means of gravity and fall to the top of the pneumatic trolley, the spool can be fixed and taken down conveniently, operation is easy and convenient, meanwhile, winding tension is not changed, and winding efficiency is improved. The wire arranging mechanism can adjust the wire rod walking pitch according to the wire rod diameter, so that the take-up linear speed of the wire arranging mechanism is matched with the previous working procedure for cooperative work.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a take -up machine technical field more specifically, relate to a kind of side suspension type big H -shaped wheel take -up machine. BACKGROUND

[0002] Take -up machine, it is and wire drawing machine matched use equipment, when wire rod becomes ideal wire diameter, take -up machine will be reeled up, it is mainly used for drawing, reeling and fixed various cable, rope, strip material etc., widely used in industry, building, traffic, communication etc.

[0003] Big H -shaped wheel, also known as gear, is a kind of mechanical transmission element for power transmission by gear transmission, it is called "H -shaped wheel", because its structure usually includes a center hole and one or more disc with H -shaped tooth slot, appearance similar to Chinese character "Gong", big H -shaped wheel has wear resistance, durable, smooth transmission and other advantages, widely used in mechanical manufacturing, transportation, heavy industry etc.

[0004] Existing H -shaped wheel take -up machine when facing 1410 H -shaped wheel, it is difficult to install, only through tensioning mechanism can the inner hole of H -shaped wheel be supported, leading to the difficulty of fixing and taking down H -shaped wheel, while it is also difficult to ensure winding effect, not conducive to production operation. SUMMARY

[0005] In view of the problems in the prior art, the utility model aims at providing a kind of side suspension type big H -shaped wheel take -up machine, movement is made to T type pressing plate by hydraulic cylinder, so that H -shaped wheel is installed or taken down, when it is taken down, H -shaped wheel will be moved down by gravity and fall to the top of pneumatic trolley, H -shaped wheel is also conducive to fixed and taken down operation, simple and convenient operation, while winding tension is constant, can adjust wire rod walking pitch according to wire rod diameter, so that the line speed of take -up cooperates with the previous process to work, and the wire rod winding is precise, and the appearance of wire rod is neat and beautiful.

[0006] According to the technical scheme of the utility model: a kind of side suspension type big H -shaped wheel take -up machine, characterized by, including

[0007] Take -up frame, the side of the take -up frame is power assembly, the other side of the take -up frame is take -up assembly, take -up assembly is driven by power assembly and operates, and material taking trolley is also cooperatively arranged in take -up assembly;

[0008] The winding assembly comprises a main shaft, a mandrel, a fixed support, three fixed sliding rails, three sliding blocks, two oil retaining rings, a brake disc, two end covers, six groups of connecting rods, three T-shaped pressing plates and a rotating disc, the main shaft is rotationally arranged on a winding rack, a shaft diameter of the main shaft extending out of the winding rack is provided with the rotating disc, three fixed sliding rails are uniformly arranged on the outer surface of the rotating disc in the circumferential direction, and each fixed sliding rail is slidably connected with a sliding block;

[0009] The tensioning assembly is arranged on one side of the winding rack and is used for tensioning the wire.

[0010] The power assembly is arranged on the other side of the winding rack and is used for providing power for the winding assembly.

[0011] As a further improvement of the utility model, the tensioning assembly comprises two supporting legs, a wire arranging device and a wire arranging rack, the two supporting legs are fixedly connected to the outer wall of one side of the winding rack, the wire arranging device is fixedly connected between the top ends of the two supporting legs, and the wire arranging rack is arranged on the output end of the wire arranging device.

[0012] As a further improvement of the utility model, the power assembly comprises a motor sliding rail, a speed reducer motor and a second pulley, the motor sliding rail is fixedly connected to the inner bottom surface of the winding rack, the speed reducer motor is arranged on the top surface of the motor sliding rail, and the second pulley is fixedly connected to the output end of the speed reducer motor.

[0013] As a further improvement of the utility model, the winding assembly further comprises an oil cylinder support, a joint flange, a cover plate, a protective cover, a hydraulic cylinder and a hydraulic rotary joint, the oil cylinder support is arranged on the axial end surface of the main shaft, the hydraulic cylinder is arranged on the top surface of the oil cylinder support, the output end of the hydraulic cylinder is rotationally connected to one end of the mandrel, the joint flange is arranged on one end of the hydraulic cylinder, the cover plate is fixedly connected to the outer wall of one side of the winding rack, the protective cover is fixedly connected to the outer wall of one side of the cover plate, and the hydraulic rotary joint is arranged on one end of the joint flange.

[0014] As a further improvement of the utility model, the outer wall of the main shaft is sleeved with a first pulley, the first pulley is fixedly connected with the brake disc, and the first pulley and the second pulley are connected through a belt transmission.

[0015] As a further improvement of the utility model, the outer wall of the winding rack is provided with two brakes, the brakes can brake the brake disc, and a rotation stopping rod is arranged between the inner walls of the protective cover.

[0016] As a further improvement of the utility model, the one side outer wall of the take-up frame is provided with a protective plate rotatably connected through a hinge.

[0017] As a further improvement of the utility model, the main shaft is rotatably arranged on the take-up frame through two groups of bearings, the inner rings of the inner ends of the two groups of bearings are respectively positioned through the corresponding shaft shoulders of the main shaft, the outer rings of the inner ends of the two groups of bearings are respectively limited through an oil retaining ring, and the outer ends of the two groups of bearings are respectively limited through an end cover.

[0018] The technical effect of the utility model lies in that the side suspension type I-beam take-up machine drives the connecting rod to move through the hydraulic cylinder, so that the T-shaped pressing plate moves, thereby mounting or dismounting the I-beam, when the I-beam is dismounted, the I-beam will move downward under gravity and fall on the top of the pneumatic trolley, the I-beam is also beneficial to mounting and dismounting operation, the operation is simple and convenient, the winding tension is unchanged, the wire rod walking pitch can be adjusted according to the wire rod diameter, the wire speed of take-up is matched with the previous process to work cooperatively, the wire rod winding is precise, and the appearance of the wire rod is neat and beautiful. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a front view of the utility model.

[0020] Figure 2 It is a side view of the utility model.

[0021] Figure 3 It is a bottom view of the utility model.

[0022] Figure 4 It is a side view of the energy supply assembly of the utility model.

[0023] Figure 5 It is a side view of the take-up frame of the utility model. DETAILED DESCRIPTION

[0024] The specific embodiments of the utility model will be further described in combination with the drawings.

[0025] In order to make the person skilled in the art better understand the utility model scheme, the technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model, and the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the utility model.

[0026] Figures 1-5The utility model relates to a kind of wire collecting machine, including air-operated trolley 1, wire arranging frame 2, wire arranging device 5, brake 6, wire collecting machine frame 9, main shaft 10, mandrel 11, fixed support 12, fixed slide rail 13, sliding block 14, oil retaining ring 15, brake disc 16, end cover 17, connecting rod 18, T-shaped pressing plate 19, rotating disc 21, oil cylinder support 22, joint flange 23, supporting leg 24, motor slide rail 25, guard plate 27, cover plate 28, shroud 29, rotation stopper 30, No.

[0027] As shown in Figures 1-5 The utility model discloses a side-hung type large I-beam wire collecting machine, including wire collecting machine frame 9, the one side of wire collecting machine frame 9 is power assembly, the other side of wire collecting machine frame 9 is wire collecting assembly, wire collecting assembly is driven and operates by power assembly, wire collecting assembly is also cooperatively arranged material taking trolley;

[0028] Wire collecting assembly, the wire collecting assembly includes main shaft 10, mandrel 11, fixed support 12, three fixed slide rails 13, three sliding blocks 14, two oil retaining rings 15, brake disc 16, two end covers 17, six groups of connecting rods 18, three T-shaped pressing plates 19 and rotating disc 21, the main shaft 10 rotation is arranged on wire collecting machine frame 9, and the shaft diameter of main shaft 10 is extended outside wire collecting machine frame 9 and installs rotating disc 21, and the outer surface of rotating disc 21 is evenly distributed and is provided with three fixed slide rails 13 along the circumferential direction, and one sliding block 14 is connected on each fixed slide rail 13 respectively;Mandrel 11 is arranged in the inner hole of main shaft 10, and can reciprocate axially in the inner hole of main shaft 10, and the front part of mandrel 11 is extended from the inner hole of main shaft 10, and fixed support 12 is installed on the shaft diameter of the front part of mandrel 11;One T-shaped pressing plate 19 is installed on each sliding block 14 respectively, and each T-shaped pressing plate 19 is connected with fixed support 12 by two groups of connecting rods 18 respectively;

[0029] Tensioning assembly, the tensioning assembly is arranged at one side of wire collecting machine frame 9, to tension wire rod, and

[0030] Power assembly, the power assembly is installed at the other side of wire collecting machine frame 9, to provide power for wire collecting assembly.

[0031] Tensioning assembly includes two supporting legs 24, wire arranging device 5 and wire arranging frame 2, two supporting legs 24 are fixedly connected to the outer wall of one side of wire collecting machine frame 9, wire arranging device 5 is fixedly connected between the top of two supporting legs 24, and wire arranging frame 2 is installed at the output end of wire arranging device 5.

[0032] Power assembly includes motor slide rail 25, speed reducer motor 52 and No. two pulley 34, motor slide rail 25 is fixedly connected to the inner bottom surface of wire collecting machine frame 9, speed reducer motor 52 is installed on the top surface of motor slide rail 25, and No. two pulley 34 is fixedly connected to the output end of speed reducer motor 52.

[0033] The take-up assembly further comprises a cylinder support 22, a joint flange 23, a cover plate 28, a shroud 29, a hydraulic cylinder 45 and a hydraulic rotary joint 46, the cylinder support 22 is mounted on the axial end face of the main shaft 10, the hydraulic cylinder 45 is mounted on the top surface of the cylinder support 22, the output end of the hydraulic cylinder 45 is rotationally connected with one end of the mandrel 11, the joint flange 23 is mounted on one end of the hydraulic cylinder 45, the cover plate 28 is fixedly connected with the outer wall of one side of the take-up frame 9, the shroud 29 is fixedly connected with the outer wall of one side of the cover plate 28, and the hydraulic rotary joint 46 is mounted on one end of the joint flange 23.

[0034] The outer wall of the main shaft 10 is sleeved with a No. 1 pulley 33, the No. 1 pulley 33 is fixedly connected with the brake disc 16, and the No. 1 pulley 33 and a No. 2 pulley 34 are drivingly connected through a belt.

[0035] Two brakes 6 are mounted on the outer wall of the take-up frame 9, the brakes 6 can brake the brake disc 16, and a rotation-stopping rod 30 is mounted between the inner walls of the shroud 29.

[0036] The outer wall of one side of the take-up frame 9 is rotationally connected with a protective plate 27 through a hinge.

[0037] The main shaft 10 is rotationally arranged on the take-up frame 9 through two groups of bearings, the inner rings of the axial inner ends of the two groups of bearings are respectively positioned through the corresponding shaft shoulders of the main shaft 10, the outer rings of the axial inner ends of the two groups of bearings are respectively limited by one oil baffle 15, and the axial outer ends of the two groups of bearings are respectively limited by one end cover 17.

[0038] Working principle: the mandrel 11 is driven by the hydraulic cylinder 45 to move transversely, so that the fixed support 12 drives the connecting rod 18 to move, so that the sliding block 14 moves in the fixed slide rail 13, at this time, the T-shaped pressing plate 19 will move, so as to fix or remove the spool from the outer walls of the T-shaped pressing plate 19, when the T-shaped pressing plate 19 moves to the center, the spool will move downward under the gravity and fall on the top of the pneumatic trolley 1, and then move outward to move the pneumatic trolley 1, so that the spool full of steel wires can be lifted away, the automatic winding, frequency conversion speed regulation and automatic winding functions can be realized, the spool is also convenient for fixing and removing operation, the winding tension is constant, the wire walking pitch can be adjusted according to the wire diameter, the wire speed of winding cooperates with the previous process, the winding and winding precision is high, and the appearance of the wire is neat and beautiful.

[0039] The utility model mainly supports in drawing -in machine, flatting machine and other equipment, will semi -finished product or finished product copper wire, steel wire or flat wire winding on spool reel, compared with ordinary spool, the spool outer diameter of 1410 is bigger, the inner hole is also bigger, general centre already cannot drive spool work, only through the tensioning mechanism to support full spool inner hole, must guarantee that the tension is invariable in the process of winding, after full -length stop, operating personnel press "loosen" key, oil cylinder elongation pushes the pressing plate, and the tensioning mechanism reduces, loosens the spool, and the spool falls in the trolley by gravity, and the trolley moves to the outside, and the spool that has gathered full steel wire can be taken out, then can hoist away the spool. Automatic winding can be realized in the process of taking up the line, frequency conversion speed regulation, automatic wire arranging, with combined control cabinet, easy operation.

[0040] The utility model can automatically adjust speed in the process of taking up the line, keep the winding tension unchanged, can adjust the wire running pitch according to the wire diameter, make the wire speed of taking up the line coordinate with the previous process, and the wire of taking up the line is tightly wound and arranged, and the appearance of wire is neat and beautiful. It has the characteristics of advanced technology, high efficiency and easy operation.

[0041] The control mode of the utility model is controlled by manually starting and closing switch, and the wiring diagram of power element and the provision of power supply belong to the common knowledge in the field, and the utility model is mainly used for protecting mechanical device, so the utility model will not explain the control mode and wiring arrangement in detail.

[0042] Finally, it should be explained that the above specific embodiments are only used to illustrate the technical scheme of the utility model and not to limit it. Although the utility model has been described in detail with reference to examples, those skilled in the art should understand that the technical scheme of the utility model can be modified or replaced equivalently without departing from the spirit and scope of the utility model technical scheme, which should be covered in the scope of the claims of the utility model.

Claims

1. A side-suspended large I-beam take-up machine, characterized by, The utility model relates to a winding device for wire rod, which comprises a winding frame (9), a power assembly on one side of the winding frame (9), a winding assembly on the other side of the winding frame (9), the winding assembly being driven to operate by the power assembly, and a material taking trolley being further arranged in cooperation with the winding assembly. The winding assembly comprises a main shaft (10), a mandrel (11), a fixed support (12), three fixed sliding rails (13), three sliding blocks (14), two oil retaining rings (15), a brake disc (16), two end covers (17), six groups of connecting rods (18), three T-shaped pressing plates (19) and a rotating disc (21), the main shaft (10) being rotatably arranged on the winding frame (9), the rotating disc (21) being mounted on the shaft diameter of the main shaft (10) extending out of the winding frame (9), the outer surface of the rotating disc (21) being uniformly arranged with the three fixed sliding rails (13) in the circumferential direction, and each of the fixed sliding rails (13) being slidably connected with one of the sliding blocks (14); the mandrel (11) is arranged in the inner hole of the main shaft (10) and can axially reciprocate in the inner hole of the main shaft (10), the front part of the mandrel (11) extending out of the inner hole of the main shaft (10) and the fixed support (12) being mounted on the shaft diameter of the front part of the mandrel (11); each of the sliding blocks (14) is respectively mounted with one of the T-shaped pressing plates (19), and each of the T-shaped pressing plates (19) is connected with the fixed support (12) through two groups of connecting rods (18). The winding device further comprises a tensioning assembly arranged on one side of the winding frame (9) to tension the wire rod. The power assembly is mounted on the other side of the winding frame (9) to provide power for the winding assembly. The tensioning assembly comprises two supporting legs (24), a wire arranging device (5) and a wire arranging frame (2), the two supporting legs (24) being fixedly connected with the outer wall on one side of the winding frame (9), the wire arranging device (5) being fixedly connected between the top ends of the two supporting legs (24), and the wire arranging frame (2) being mounted on the output end of the wire arranging device (5). The power assembly comprises a motor sliding rail (25), a speed reducer motor (52) and a second pulley (34), the motor sliding rail (25) being fixedly connected with the inner bottom surface of the winding frame (9), the speed reducer motor (52) being mounted on the top surface of the motor sliding rail (25), and the second pulley (34) being fixedly connected with the output end of the speed reducer motor (52).

2. A side suspended large I-beam take-up machine as claimed in claim 1, characterized in that: The winding assembly further comprises an oil cylinder support (22), a joint flange (23), a cover plate (28), a protective cover (29), a hydraulic cylinder (45) and a hydraulic rotary joint (46), the oil cylinder support (22) being mounted on the axial end surface of the main shaft (10), the hydraulic cylinder (45) being mounted on the top surface of the oil cylinder support (22), the output end of the hydraulic cylinder (45) being rotatably connected with one end of the mandrel (11), the joint flange (23) being mounted on one end of the hydraulic cylinder (45), the cover plate (28) being fixedly connected with the outer wall on one side of the winding frame (9), the protective cover (29) being fixedly connected with the outer wall on one side of the cover plate (28), and the hydraulic rotary joint (46) being mounted on one end of the joint flange (23).

3. A side suspended large spool take-up machine as claimed in claim 1, characterized in that: ​ 4. A side suspended large spool take-up machine as claimed in claim 1, characterized in that: ​ 5. A side suspended large spool take-up machine as claimed in claim 3, characterized in that: The outer wall of the main shaft (10) is sleeved with a first pulley (33), the first pulley (33) is fixedly connected with a brake disc (16), and the first pulley (33) and a second pulley (34) are connected through a belt transmission.

6. A side suspended large spool take-up machine as claimed in claim 4, characterized in that: Two brakes (6) are mounted on the outer wall of the take-up frame (9), the brakes (6) can brake the brake disc (16), and a rotation-stopping rod (30) is mounted between the inner walls of the shield (29).

7. A side suspended large spool take-up machine as claimed in claim 6, characterized in that: The outer wall of one side of the take-up frame (9) is rotationally connected with a guard plate (27) through a hinge.

8. A side suspended large spool take-up machine as claimed in claim 1, characterized in that: The main shaft (10) is rotationally arranged on the take-up frame (9) through two groups of bearings, the inner rings of the axial inner ends of the two groups of bearings are respectively positioned through corresponding shaft shoulders of the main shaft (10), the outer rings of the axial inner ends of the two groups of bearings are respectively limited through an oil baffle (15), and the axial outer ends of the two groups of bearings are respectively limited through an end cover (17).