Partitioning device for sintering furnace

By installing a removable partition device in the sintering furnace, local heating can be carried out according to the number and size of the workpieces, which solves the problem of low overall heating efficiency of existing sintering furnaces and achieves the effect of energy saving and consumption reduction.

CN223726848UActive Publication Date: 2025-12-26INNER MONGOLIA JINGANG HEAVY IND
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Patent Information

Application Number
CN202520053284.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-26
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing sintering furnaces cannot be adjusted according to the length and quantity of workpieces, resulting in low energy utilization, slow heating rate, and easy energy waste when sintering a small number of workpieces.

Method used

Removable upper and lower partitions are installed on the transfer trolley. These partitions are spliced ​​together to form sintering furnace partitions, dividing the sintering furnace into zones for localized heating based on the number and size of the workpieces.

Benefits of technology

It improved energy efficiency, shortened sintering time, and reduced equipment costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sintering furnace zoning device which comprises a sintering furnace, a rail is laid at the bottom of the sintering furnace in the length direction, a transfer trolley is arranged on the rail, a detachably-connected partition plate upper portion is fixed to the top face of the transfer trolley, and a detachably-connected partition plate lower portion is fixed to the bottom face of the transfer trolley. The partition plate upper portion and the partition plate lower portion are spliced to form the sintering furnace partition, and the sintering furnace partition made of refractory materials partitions the sintering furnace along the cross section of the sintering furnace. According to the sintering furnace partition device, the sintering furnace partition is installed on the transfer trolley, and partition and partition can be conducted on the sintering furnace from the cross section of the sintering furnace. During sintering, after the sintering furnace is partitioned through the sintering furnace partition according to the number and size of workpieces, the part, where the workpieces are placed, of the sintering furnace is electrically heated for sintering. The utilization efficiency of energy and the temperature rising speed of the sintering furnace are improved through the reduced sintering space, the use of energy is reduced through the local heating mode, energy is saved, and meanwhile the use cost of sintering equipment is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the energy-saving partition technology of sintering furnace, in particular to a sintering furnace partition device. BACKGROUND

[0002] In the production process of sintering workpieces, the workpieces need to be sintered in the sintering furnace. The existing sintering furnace sends the workpieces to be sintered into the sintering furnace by a transfer trolley from the track, then closes the furnace door of the sintering furnace, and heats the whole sintering furnace for sintering treatment.

[0003] The existing sintering furnace cannot be adjusted according to the length and quantity of the workpieces to be sintered. When a small amount of workpieces are sintered, the whole sintering furnace still needs to be heated. When the quantity of workpieces is small, the space in the sintering furnace is large, which leads to low energy utilization rate and slow heating speed of the sintering furnace. In addition, heating the empty space in the sintering furnace also causes waste of energy. CONTENT OF THE INVENTION

[0004] The present application provides a sintering furnace partition device to solve the problem that the existing sintering furnace has no partition device, the whole sintering furnace is heated for sintering workpieces, the heating speed is slow, the energy utilization rate is low, and waste is easily caused.

[0005] The present application provides a sintering furnace partition device, which comprises a sintering furnace, a track is laid along the length direction at the bottom of the sintering furnace, a transfer trolley is arranged on the track, a detachable upper partition plate is fixed on the top surface of the transfer trolley, a detachable lower partition plate is fixed on the bottom surface of the transfer trolley, the upper partition plate and the lower partition plate are spliced into a sintering furnace partition, and the sintering furnace partition made of refractory material partitions the sintering furnace along the cross section of the sintering furnace.

[0006] Optionally, a plurality of vertical through holes are arranged on the transfer trolley, a plug rod matched with the through hole is fixed on the lower end of the upper partition plate and the upper end of the lower partition plate, a connecting lug is fixed on the corresponding position of the upper partition plate and the lower partition plate, and the upper partition plate and the lower partition plate are connected and fixed by the connecting lug through bolts from top to bottom on the transfer trolley.

[0007] Optionally, a groove matched with the track is arranged on the lower end of the lower partition plate, so that the lower partition plate can extend downward to the space between the tracks.

[0008] Optionally, a plurality of spliced baffle plates are fixed on the edges of the upper partition plate and the lower partition plate, and the baffle plates are made of flexible refractory material.

[0009] The sintering furnace partition device provided by the present application can partition the sintering furnace from the cross section of the sintering furnace by installing the sintering furnace partition spliced by the upper partition plate and the lower partition plate on the transfer trolley and then moving the transfer trolley with the sintering furnace partition into the sintering furnace.

[0010] The workpiece to be sintered is moved into the end of the sintering furnace, and the sintering furnace is partitioned by the sintering furnace partition according to the number and size of the workpiece, and the part of the sintering furnace where the workpiece is placed is electrically heated for sintering. The reduced sintering space improves the energy utilization efficiency and the heating speed of the sintering furnace, and the local heating method also reduces the use of energy, saving energy while reducing the use cost of the sintering equipment. BRIEF DESCRIPTION OF DRAWINGS

[0011] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0012] Figure 1 The front view of the sintering furnace partition device provided by an embodiment of the present application;

[0013] Figure 2 The top view of the sintering furnace partition device provided by an embodiment of the present application;

[0014] Figure 3 The front view of the sintering furnace installed in the sintering furnace partition device provided by an embodiment of the present application;

[0015] Figure 4 The top view of the sintering furnace installed in the sintering furnace partition device provided by an embodiment of the present application;

[0016] Figure 5 The top view of the transfer trolley through hole of the sintering furnace partition device provided by an embodiment of the present application;

[0017] Figure 6 The right view of the sintering furnace installed in the sintering furnace partition device provided by an embodiment of the present application.

[0018] Explanation of reference signs:

[0019] Sintering furnace 1; track 2; transfer trolley 3; through hole 4; partition upper part 5; partition lower part 6; insertion rod 7; connecting lug 8; groove 9; baffle 10. DETAILED DESCRIPTION

[0020] In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of the present application.

[0021] As shown in Figures 1-6 An embodiment of the present application provides a sintering furnace partition device, which comprises a sintering furnace 1, a track 2 laid along the length direction at the bottom of the sintering furnace 1, and a transfer trolley 3 arranged on the track 2. The top surface of the transfer trolley 3 is fixed with a detachably connected upper partition plate 5, and the bottom surface of the transfer trolley 3 is fixed with a detachably connected lower partition plate 6. The upper partition plate 5 and the lower partition plate 6 are spliced into a sintering furnace partition plate. The sintering furnace partition plate made of refractory material partitions the sintering furnace 1 along the cross section of the sintering furnace 1.

[0022] The upper partition plate 5 and the lower partition plate 6 are made of refractory material and can be fixed at the upper and lower ends of the transfer trolley 3 respectively. The edges of the upper partition plate 5 and the lower partition plate 6 are adapted to the shape of the inner wall of the sintering furnace 1. A plurality of transfer trolleys 3 are sequentially parked on the track 2 outside the sintering furnace 1.

[0023] In use, the workpieces to be sintered are sent into the sintering furnace 1 through some of the transfer trolleys 3. Then, the sintering furnace partition plate is installed on the other empty transfer trolleys 3. The transfer trolleys 3 with the sintering furnace partition plate are sent into the sintering furnace 1 along the track 2 to partition the cross section of the sintering furnace 1. After the areas in the sintering furnace 1 where the workpieces are placed are partitioned, the workpieces are sintered by local electric heating of the areas where the workpieces are placed through the electric control system, and the other areas are not heated.

[0024] In the embodiment, the sintering furnace partition plate spliced by the upper partition plate 5 and the lower partition plate 6 is installed on the transfer trolley 3, and then the transfer trolley 3 with the sintering furnace partition plate is moved into the sintering furnace 1 to partition the cross section of the sintering furnace 1.

[0025] The workpieces to be sintered are moved into the sintering furnace 1, and the sintering furnace 1 is partitioned by the sintering furnace partition plate according to the number and size of the workpieces. Then, the workpieces are sintered by electric heating of the areas in the sintering furnace 1 where the workpieces are placed. The reduced sintering space improves the energy utilization efficiency and the heating speed of the sintering furnace. The local heating mode also reduces the use of energy, saves energy, and reduces the use cost of the sintering equipment.

[0026] In a possible implementation, a plurality of through holes 4 are vertically arranged on the transfer trolley 3, the lower end of the upper part 5 of the partition plate and the upper end of the lower part 6 of the partition plate are respectively fixed with plug rods 7 which are plugged into the through holes 4, and the upper part 5 of the partition plate and the lower part 6 of the partition plate are fixed with connecting ears 8 at corresponding positions, and the upper part 5 of the partition plate and the lower part 6 of the partition plate are fixed by bolt connection from top to bottom of the transfer trolley 3 through the connecting ears 8.

[0027] The through holes 4 are used to plug the plug rods 7 to install the upper part 5 of the partition plate and the lower part 6 of the partition plate on the transfer trolley 3, and the upper part 5 of the partition plate and the lower part 6 of the partition plate are fixed by bolt connection through the connecting ears 8, which is convenient for disassembly and assembly. The sintering furnace partition plate can be installed on any transfer trolley 3 to divide the sintering furnace 1, and is flexible and convenient to use.

[0028] In a possible implementation, the lower end of the lower part 6 of the partition plate is provided with a groove 9 matched with the track 2, so that the lower part 6 of the partition plate can extend downward to the track 2.

[0029] The groove 9 leaves space for the track 2, which can reduce the gap between the lower end of the lower part 6 of the partition plate and the bottom surface in the sintering furnace 1, and further improve the heat insulation effect.

[0030] In a possible implementation, a plurality of spliced baffle plates 10 are fixed on the edges of the upper part 5 of the partition plate and the lower part 6 of the partition plate, and the baffle plates 10 are made of flexible refractory material.

[0031] The spliced baffle plates 10 can shield the edges of the upper part 5 of the partition plate and the lower part 6 of the partition plate. Moreover, in the process of moving the upper part 5 of the partition plate and the lower part 6 of the partition plate with the transfer trolley 3, the flexible baffle plates 10 can bend and bypass the fixed components on the inner wall of the sintering furnace 1.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that; they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A sintering furnace partition device, comprising a sintering furnace (1), a track (2) is laid along the length direction at the bottom of the sintering furnace (1), and a transfer trolley (3) is arranged on the track (2), characterized in that: The top surface of the transfer trolley (3) is fixed with detachable connection of the partition upper part (5), the bottom surface is fixed with detachable connection of the partition lower part (6), the partition upper part (5) and the partition lower part (6) are spliced into the sintering furnace partition, the sintering furnace partition made of refractory material is along the cross section of the sintering furnace (1) and is partitioned.

2. The sintering furnace zoning apparatus of claim 1, wherein: A plurality of through holes (4) are vertically arranged on the transfer trolley (3), the lower end of the partition upper part (5) and the upper end of the partition lower part (6) are respectively fixed with the plug rod (7) which is inserted into the through hole (4), the corresponding positions of the partition upper part (5) and the partition lower part (6) are fixed with the connecting lug (8), the partition upper part (5) and the partition lower part (6) are fixed by bolt connection through the connecting lug (8) from top to bottom on the transfer trolley (3).

3. A sintering furnace zoning device according to claim 1 or 2, characterized in that: The lower end of the partition lower part (6) is provided with the groove (9) matched with the track (2), so that the partition lower part (6) can extend downward to the track (2).

4. The sintering furnace zoning apparatus of claim 3, wherein: The edges of the partition upper part (5) and the partition lower part (6) are fixed with a plurality of spliced baffle plates (10), and the baffle plates (10) are made of flexible refractory material.