IV-type hydrogen storage bottle liner appearance inspection machine
By designing a hydrogen storage cylinder inner liner shape inspection machine, integrating rotating clamping, lifting support, and axial and radial detection components, and utilizing a high-precision micrometer and grating ruler, the problems of automation and accuracy in detecting hydrogen storage cylinder inner liner parameters were solved, enabling efficient detection of inner liners of various sizes.
Patent Information
- Application Number
- CN202520307087.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-25
AI Technical Summary
Existing technologies lack automated equipment to accurately detect various parameters of the inner liner of Type IV hydrogen storage cylinders, especially parameters such as circular runout and straightness, leading to errors and incomplete detection during manual inspection.
A Type IV hydrogen storage cylinder inner liner shape inspection machine was designed, which integrates a rotating clamping assembly, a lifting support assembly, an axial detection assembly, and a radial detection assembly. It uses a high-precision micrometer and a grating ruler to perform automated detection of multiple parameters, and combines a servo drive mechanism to achieve comprehensive inspection of inner liners of various sizes.
It enables precise detection of parameters such as the length, outer diameter, straightness, and coaxiality of the inner liner of hydrogen storage cylinders, improving detection efficiency and accuracy, reducing human error and cost, adapting to the needs of inner liners of different sizes, and realizing the automation and intelligence of the detection process.
Smart Images

Figure CN223727119U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of IV type hydrogen storage bottle inner container detection, and specifically relates to a IV type hydrogen storage bottle inner container appearance inspection machine. BACKGROUND
[0002] The IV type hydrogen storage bottle injection inner container is the core component of the hydrogen storage cylinder, and the manufacturing quality of the hydrogen storage bottle has a crucial influence on the overall performance of the hydrogen storage bottle. The inner container is formed by injection molding process to form two parts of a head and a barrel body, and then welded. In the subsequent manufacturing process, the length, straightness, diameter and round runout of the inner container are strictly required to ensure the safety and reliability of the hydrogen storage cylinder.
[0003] However, in the current market, the automatic detection equipment for the appearance of the hydrogen storage bottle inner container is almost blank. The traditional detection method mainly depends on manual operation, such as using special calipers and other detection tools for manual measurement and manual recording. Although this method can meet the basic detection requirements to a certain extent, it lacks effective detection means for parameters such as round runout and straightness that cannot be directly measured by manual measurement. Therefore, the necessary inspection items of the inner container size are often missing, which undoubtedly increases the potential risk of the hydrogen storage cylinder in use.
[0004] In view of the above problems, the market urgently needs a device that can automatically and accurately detect the appearance of the IV type hydrogen storage bottle inner container. The device needs to have adaptability to various sizes of inner container and can accurately detect various parameters such as length, outer diameter, straightness and coaxiality. However, the existing technical conditions have not met this demand, therefore, the utility model provides a new IV type hydrogen storage bottle inner container appearance inspection machine to solve this technical problem. UTILITY MODEL CONTENTS
[0005] In order to solve the above problems, the utility model provides a IV type hydrogen storage bottle inner container appearance inspection machine, which fills the blank of the automatic detection equipment for the appearance of the hydrogen storage bottle inner container on the market, solves the problem that manual detection cannot directly measure the parameters such as round runout and straightness, and provides reliable quality guarantee for the manufacturing of the hydrogen storage bottle inner container.
[0006] The technical scheme of the utility model is as follows:
[0007] The application discloses a type IV hydrogen storage bottle liner appearance inspection machine, which comprises a whole machine frame, a rotating clamping assembly, a lifting support assembly, an axial detection assembly and a radial detection assembly.
[0008] The bottom of the whole machine frame is provided with adjustable height feet for adjusting the level of the equipment.
[0009] The whole machine frame is provided with a machine body shell, and the rotating clamping assembly, the lifting support assembly, the axial detection assembly and the radial detection assembly are arranged in the machine body shell.
[0010] An electric control cabinet is arranged on the whole machine frame and outside the machine body shell.
[0011] The clamping part is arranged on a rotating clamping assembly column, the rotating clamping assembly column is fixed on a rotating clamping assembly sliding block, a rotating clamping assembly linear guide rail matched with the rotating clamping assembly sliding block is fixedly arranged on the whole machine frame, a rotating clamping assembly ball screw assembly is arranged on the whole machine frame, the rotating clamping assembly column is fixedly connected with a sliding seat of the rotating clamping assembly ball screw assembly, and a rotating clamping assembly translation servo motor for driving the rotating clamping assembly ball screw assembly is fixedly arranged on the whole machine frame.
[0012] A rotating clamping assembly linear guide rail assembly is fixedly arranged on the top of the rotating clamping assembly column, a fixed plate is fixedly connected on a sliding block of the rotating clamping assembly linear guide rail assembly, a rotating clamping assembly rotation servo motor is fixedly arranged on the fixed plate, the clamping part is fixedly arranged on an output shaft of the rotating clamping assembly rotation servo motor, a cylinder is fixedly arranged on the rotating clamping assembly column, and a telescopic rod of the cylinder is fixedly connected with the fixed plate.
[0013] A rotating clamping assembly support column is fixedly arranged on the whole machine frame, and the driven rotating support part is rotatably arranged on the rotating clamping assembly support column through a bearing.
[0014] The drum is installed on the top of the screw elevator set, the screw elevator set is fixedly installed on the bottom plate, a lifting support assembly lifting servo motor and a transmission shaft for driving the screw elevator set to lift are fixed on the bottom plate, the bottom plate is fixedly connected with a sliding block II, the sliding block II is matched with the rotary jacking assembly linear guide rail, a lifting support assembly translation servo motor is installed on the whole machine frame, the lifting support assembly translation servo motor drives the sliding block II on the rotary jacking assembly linear guide rail to move linearly through the driving of the lifting support assembly ball screw assembly.
[0015] Two axial detection assembly columns are fixed in parallel on the whole machine frame, an axial detection assembly cross beam is fixedly arranged between the two axial detection assembly columns, a connecting piece capable of moving along the length direction of the inner container is arranged on the axial detection assembly cross beam, and a high-precision micrometer is installed on the connecting piece.
[0016] An axial detection assembly cross beam is fixedly arranged between the two axial detection assembly columns, a grating ruler grating reader capable of moving along the length direction of the inner container is arranged on the axial detection assembly cross beam, and a grating ruler matched with the grating reader is arranged on the axial detection assembly cross beam.
[0017] The Ⅳ type hydrogen storage bottle inner container appearance inspection machine has the advantages that:
[0018] 1、The Ⅳ type hydrogen storage bottle inner container appearance inspection machine integrates length detection, outer diameter detection, straightness detection and coaxiality detection and various functions, the walking positions of the grating ruler and the high-precision micrometer are accurately controlled, a plurality of servo driving mechanisms are combined, comprehensive detection of various size inner containers is realized, and various technical requirements in the hydrogen storage bottle inner container manufacturing process are met.
[0019] 2、The Ⅳ type hydrogen storage bottle inner container appearance inspection machine adopts the high-precision micrometer and the grating ruler to measure, the accuracy of detection results is ensured, meanwhile, the application of the servo driving mechanism makes the detection process automatic, the detection efficiency is greatly improved, and the error and time cost of manual measurement are reduced.
[0020] 3、The Ⅳ type hydrogen storage bottle inner container appearance inspection machine can cover various size inner containers with a diameter of 200mm-400mm and a length of 800-2500mm through various servo adjusting mechanisms and stroke design, the flexible coverage of products is greatly improved, the same equipment can meet the needs of different customers for different size bottle bodies, and the equipment cost is reduced.
[0021] 4. The utility model discloses a kind of Ⅳ hydrogen storage bottle inner bag appearance inspection machine, the Ⅳ hydrogen storage bottle inner bag appearance inspection machine is accurately controlled the action of each component by PLC internal program, realize the automation and intelligent of detection process, not only improve detection precision and efficiency, also reduce the operation difficulty and the risk of manual intervention. BRIEF DESCRIPTION OF DRAWINGS
[0022] The solutions and advantages of the present application will become apparent to those of ordinary skill in the art, by reading the following detailed description of the preferred embodiments, in conjunction with the accompanying drawings. The drawings are provided for purposes of illustrating the preferred embodiments and are not intended to limit the utility new type.
[0023] In the drawings:
[0024] Figure 1 It is a kind of Ⅳ hydrogen storage bottle inner bag appearance inspection machine of the utility model embodiment's shaft measurement three-dimensional solid structure schematic diagram without containing electric cabinet and equipment shell Figure I ;
[0025] Figure 2 It is a kind of Ⅳ hydrogen storage bottle inner bag appearance inspection machine of the utility model embodiment's three-dimensional solid structure schematic diagram containing electric cabinet and equipment shell
[0026] Figure 3 It is a kind of Ⅳ hydrogen storage bottle inner bag appearance inspection machine of the utility model embodiment's whole machine frame, rotating top tight component, lifting support component integrated shaft measurement three-dimensional solid structure schematic diagram
[0027] Figure 4 It is a kind of Ⅳ hydrogen storage bottle inner bag appearance inspection machine of the utility model embodiment's axial detection component, radial detection component's shaft measurement three-dimensional solid structure schematic diagram
[0028] The components represented by the reference signs in the drawings are:
[0029] The utility model: 1, whole machine frame, 2, rotating top tight component, 3, lifting support component, 4, axial detection component, 5, radial detection component, 6, body shell, 7, electric control cabinet
[0030] 2-1, rotating top tight component translation servo motor, 2-2, rotating top tight component ball screw assembly, 2-3, rotating top tight component stand, 2-4, air cylinder, 2-5, rotating top tight component linear guide rail assembly, 2-6, fixed plate, 2-7, rotating top tight component rotation servo motor, 2-8, top tight part, 2-9, rotating top tight component support stand, 2-10, driven rotation support part, 2-11, rotating top tight component linear guide rail, 2-12, rotating top tight component slider
[0031] 3-1. Lifting and support assembly translation servo motor; 3-2. Lifting and support assembly ball screw assembly; 3-3. Base plate; 3-4. Lifting and support assembly lifting servo motor; 3-5. Screw jack unit; 3-6. Roller; 3-7. Drive shaft; 3-8. Slider II.
[0032] 4-1. Axial detection component column; 4-2. Axial detection component servo motor I; 4-3. Axial detection component synchronous belt; 4-4. Axial detection component linear guide assembly; 4-5. Connecting piece; 4-6. Axial detection component servo motor II; 4-7. Positive and negative lead screw assembly; 4-8. Axial detection component linear guide assembly II; 4-9. C-type connecting plate; 4-10. High-precision micrometer I; 4-11. High-precision micrometer II; 4-12. Axial detection component crossbeam.
[0033] 5-1. Radial detection component servo motor; 5-2. Radial detection component synchronous belt; 5-3. Radial detection component linear guide rail assembly; 5-4. Radial detection component crossbeam; 5-5. Stopper; 5-6. Zero-position calibration stop; 5-7. Grating read head; 5-8. Grating scale. Detailed Implementation Example
[0034] like Figures 1 to 4 As shown, a Type IV hydrogen storage cylinder inner liner shape inspection machine includes a frame 1, a rotating clamping assembly 2, a lifting support assembly 3, an axial detection assembly 4, a radial detection assembly 5, a machine body shell 6, and an electrical control cabinet 7. The rotating clamping assembly 2 and the lifting support assembly 3 are movably mounted on the upper front side of the frame 1 via different sliders on linear guide rails and ball screw assemblies driven by different servo motors. They share two linear guide rails. The axial detection assembly 4 and the radial detection assembly 5 are fixedly mounted on the rear side of the rotating clamping assembly 2 via two columns. The electrical control cabinet 7 is fixedly mounted on the upper left side of the frame 1. The bottom of the frame 1 is equipped with height-adjustable feet for adjusting the level of the equipment. The machine body shell 6 is fixedly mounted around the perimeter of the frame 1 to cover the internal structure.
[0035] The rotary clamping assembly 2 is also provided with a rotary clamping assembly translation servo motor 2-1. The rotary clamping assembly translation servo motor 2-1 drives the rotary clamping assembly slider I 2-12 above the rotary clamping assembly linear guide rail 2-11 to perform translational operation by driving the rotary clamping assembly ball screw assembly 2-2.
[0036] A rotating clamping assembly column 2-3 is fixedly installed above the slider I2-12, and a cylinder 2-4 is fixedly installed on the rear side of the upper plane of the rotating clamping assembly column 2-3 for clamping the mouth of the inner liner bottle.
[0037] The output shaft end of the cylinder 2-4 is connected with a fixed plate 2-6 installed on the slider of the rotary tensioning assembly linear guide rail assembly 2-5, the fixed plate 2-6 is fixedly installed with a rotary tensioning assembly rotary servo motor 2-7 above for driving the inner container to rotate, the output shaft end of the rotary tensioning assembly rotary servo motor 2-7 is installed with a tensioning part 2-8, a rotary tensioning assembly support column 2-9 and a driven rotary support part 2-10 are arranged on the right side of the upper part of the whole machine frame 1 and are fixedly installed with the axis of the tensioning part 2-8 concentric for assisting the rotation of the inner container when the rotary tensioning assembly rotary servo motor 2-7 works.
[0038] The lifting support assembly 3 is further provided with a lifting support assembly translation servo motor 3-1, which drives the lifting support assembly ball screw assembly 3-2 to drive the slider II 3-8 above the linear guide rail 2-11 to move horizontally.
[0039] The bottom plate 3-3 is fixedly installed above the slider II 3-8, and the screw rod elevator set 3-5 connected by the lifting support assembly lifting servo motor 3-4 through the transmission shaft 3-7 is installed on the upper plane of the bottom plate 3-3 through part self-made processing parts for Z-direction lifting adjustment action of the roller 3-6 above to adapt to the detection needs of inner containers of different diameters.
[0040] The axial detection assembly 4 is further provided with two axial detection assembly columns 4-1 fixedly installed on the upper surface of the rear side in the width direction of the whole machine frame 1.
[0041] The axial detection assembly cross beam 4-12 is fixedly installed above the axial detection assembly column 4-1, and the axial detection assembly servo motor I 4-2 for driving the axial detection assembly synchronous belt 4-3 and the axial detection assembly linear guide rail assembly I 4-4 for sliding guide are installed on the side surface of the axial detection assembly cross beam 4-12.
[0042] The connecting piece 4-5 is installed on the slider of the axial detection assembly linear guide rail assembly I 4-4, the overall shape of the connecting piece 4-5 is generally long strip-shaped, and the length direction is perpendicular to the axial detection assembly cross beam 4-12.
[0043] The axial detection assembly servo motor II 4-6 driven positive and negative screw rod group 4-7 is installed on the inner side of the connecting piece 4-5, and the axial detection assembly linear guide rail assembly II 4-8 is installed in parallel at the lower part of the axial detection assembly servo motor II 4-6.
[0044] Two groups of self-made C-shaped connecting plates 4-9 are respectively installed on the two groups of sliders of the axial detection assembly linear guide rail assembly 4-8, and two groups of high-precision micrometers 4-10 and 4-11 are respectively fixedly installed on the two groups of self-made C-shaped connecting plates 4-9 for combined measurement of the diameter, coaxiality, straightness and circular runout of the inner container.
[0045] The radial detection assembly 5 is also provided with a radial detection assembly servo motor 5-1 for driving a radial detection assembly synchronous belt 5-2.
[0046] A grating ruler grating reader 5-7 is movably connected to the radial detection assembly synchronous belt 5-2, and a grating ruler 5-8 is fixedly installed on the radial detection assembly cross beam 5-4 below the grating reader 5-7.
[0047] A radial detection assembly linear guide rail assembly 5-3 is fixedly installed in parallel with and in front of the grating ruler 5-8, a stop ruler 5-5 is installed on the slider of the radial detection assembly linear guide rail assembly 5-3, and a zero calibration stop block 5-6 is fixedly installed at the end of the guide rail of the radial detection assembly linear guide rail assembly 5-3. Embodiment
[0048] As shown in Figure 1 and Figure 2 The IV-type hydrogen storage bottle inner container appearance inspection machine includes a whole machine frame 1, a rotating tightening assembly 2, a lifting support assembly 3, an axial detection assembly 4, a radial detection assembly 5, a machine body shell 6 and an electric control cabinet 7.
[0049] The rotating tightening assembly 2 and the lifting support assembly 3 are movably installed above the front side of the whole machine frame 1 through different sliders of linear guide rails and different servo motor driven ball screw assemblies, and share two linear guide rails, the axial detection assembly 4 and the radial detection assembly 5 are fixedly installed on the rear side of the rotating tightening assembly 2 through two vertical columns, the electric control cabinet 7 is fixedly installed on the left side of the whole machine frame 1, the bottom of the whole machine frame 1 is provided with a height-adjustable foot for adjusting the level of the equipment, and the machine body shell 6 is fixedly installed on the circumference of the whole machine frame 1 to cover the internal structure. Formulas for different specifications of products are set in the equipment control system, one formula corresponds to the position parameter information of each position in the equipment of one set of products, and each product only needs to set the parameters once, and the number can be directly called next time.
[0050] The equipment covers the following product specifications through various adjustment mechanisms and stroke design: diameter 200mm-400mm, product length 800-2500mm, which greatly improves the flexible coverage of the products and reduces the cost of the product equipment for different size bottle bodies required by the customer to a certain extent.
[0051] As shown in Figure 3As shown, the rotating tightening assembly 2 includes a rotating tightening assembly translation servo motor 2-1, a rotating tightening assembly ball screw assembly 2-2, a rotating tightening assembly column 2-3, a cylinder 2-4, a rotating tightening assembly linear guide rail assembly 2-5, a fixed plate 2-6, a rotating tightening assembly rotation servo motor 2-7, a tightening part 2-8, a rotating tightening assembly support column 2-9, and a driven rotating support part 2-10. The rotating tightening assembly translation servo motor 2-1 drives the rotating tightening assembly ball screw assembly 2-2 to drive the slider I 2-12 above the linear guide rail 2-11 to move horizontally to realize the tightening operation of the inner container of different lengths. The slider I 2-12 is fixedly installed above the rotating tightening assembly column 2-3. The cylinder 2-4 is fixedly installed at the rear side of the upper plane of the rotating tightening assembly column 2-3 for tightening the inner container bottle mouth. The output shaft end of the cylinder 2-4 is connected with the fixed plate 2-6 installed on the slider of the rotating tightening assembly linear guide rail assembly 2-5. The rotating tightening assembly rotation servo motor 2-7 is fixedly installed above the fixed plate 2-6 to drive the inner container to rotate. The output shaft end of the rotating tightening assembly rotation servo motor 2-7 is installed with the tightening part 2-8. The rotating tightening assembly support column 2-9 and the driven rotating support part 2-10 are coaxially and fixedly installed on the right side of the upper part of the whole machine frame 1 to assist the rotation of the inner container when the rotating tightening assembly rotation servo motor 2-7 works.
[0052] As shown, Figure 3 The lifting support assembly 3 includes a lifting support assembly translation servo motor 3-1, a lifting support assembly ball screw assembly 3-2, a bottom plate 3-3, a lifting support assembly lifting servo motor 3-4, a screw lifting machine group 3-5, a roller 3-6, a transmission shaft 3-7, and a slider II 3-8. The lifting support assembly translation servo motor 3-1 drives the lifting support assembly ball screw assembly 3-2 to drive the slider II 3-8 above the linear guide rail 2-11 to move horizontally. The bottom plate 3-3 is fixedly installed above the slider II 3-8. The lifting support assembly lifting servo motor 3-4 is installed on the upper plane of the bottom plate 3-3 through part of the self-made processing piece. The screw lifting machine group 3-5 connected through the transmission shaft 3-7 is used to make Z-direction lifting adjustment action on the roller 3-6 above it, thereby adapting to the detection requirements of inner containers of different diameters.
[0053] As shown, Figure 4As shown, axial detection assembly 4 includes axial detection assembly column 4-1, axial detection assembly servo motor I 4-2, synchronous belt 4-3, axial detection assembly linear guide assembly I 4-4, connecting piece 4-5, axial detection assembly servo motor II 4-6, positive and negative screw rod set 4-7, axial detection assembly linear guide assembly II 4-8, C-shaped connecting plate 4-9, high-precision micrometer I 4-10, high-precision micrometer II 4-11, and axial detection assembly crossbeam 4-12. The two axial detection assembly columns 4-1 are fixedly installed on the rear upper surface of the width direction of the whole machine frame 1. The axial detection assembly crossbeam 4-12 is fixedly installed above the axial detection assembly column 4-1. The axial detection assembly servo motor I 4-2 for driving the axial detection assembly synchronous belt 4-3 and the axial detection assembly linear guide assembly I 4-4 for sliding guide are installed on the side surface of the axial detection assembly crossbeam 4-12. The connecting piece 4-5 is installed on the slider of the axial detection assembly linear guide assembly I 4-4. The overall shape of the connecting piece 4-5 is approximately long strip-shaped, and the length direction is perpendicular to the axial detection assembly crossbeam 4-12. The positive and negative screw rod set 4-7 driven by the axial detection assembly servo motor II 4-6 is installed on the inner side of the connecting piece 4-5. The lower part of the positive and negative screw rod set 4-7 is parallelly installed with the axial detection assembly linear guide assembly II 4-8. Two groups of self-made C-shaped connecting plates 4-9 are respectively installed on the two groups of sliders of the axial detection assembly linear guide assembly II 4-8. Two groups of high-precision micrometers 4-10 and 4-11 are respectively fixedly installed on the two groups of self-made C-shaped connecting plates 4-9 for combined measurement of the diameter, coaxiality, straightness, and circular runout of the inner container.
[0054] As shown, Figure 4 The radial detection assembly 5 includes radial detection assembly servo motor 5-1, radial detection assembly synchronous belt 5-2, radial detection assembly linear guide assembly 5-3, radial detection assembly crossbeam 5-4, self-made stop ruler 5-5, zero calibration stop block 5-6, grating reader 5-7, and grating ruler 5-8. The radial detection assembly servo motor 5-1 is used to drive the radial detection assembly synchronous belt 5-2 to drive the grating reader 5-7 to move horizontally. The grating ruler 5-8 is fixedly installed on the radial detection assembly crossbeam 5-4 below the grating reader 5-7. The radial detection assembly linear guide assembly 5-3 is fixedly installed in parallel with and in front of the grating ruler 5-8. The self-made stop ruler 5-5 is installed on the slider of the radial detection assembly linear guide assembly 5-3. The zero calibration stop block 5-6 is fixedly installed on the guide end of the radial detection assembly linear guide assembly 5-3.
[0055] The working process of the type IV hydrogen storage bottle inner container appearance inspection machine mainly includes the following steps:
[0056] Device initialization and preparation: Check and ensure that the whole machine frame is stable, and keep the device level by adjusting the bottom foot. Open the electrical control cabinet, start the device power supply, and perform system initialization. According to the specification of the Type IV hydrogen storage bottle liner to be detected, select or set the corresponding formula in the device control system. The formula contains the position parameter information of each position in the device for this specification liner, to ensure the accuracy of the detection.
[0057] Liner loading and positioning: Place the Type IV hydrogen storage bottle liner to be detected on the lifting support assembly and ensure its stability. Start the translation servo motor and the lifting servo motor of the lifting support assembly, adjust the position and height of the lifting support assembly through the cooperation of the ball screw assembly and the linear guide rail, to adapt to the diameter and length of the liner. At the same time, start the translation servo motor of the rotary clamping assembly, move it above the liner, and clamp the liner bottle opening through the air cylinder. Then start the rotary servo motor, drive the liner to rotate through the cooperation of the clamping parts and the driven rotary support parts.
[0058] Axial detection: While the liner is rotating, the axial detection assembly starts to work. The axial detection assembly servo motor I drives the synchronous belt, which drives the connecting piece to slide on the axial detection assembly linear guide rail assembly I. The positive and negative screw rod group inside the connecting piece is driven by the axial detection assembly servo motor II, which makes the two groups of self-made C-shaped connecting plates move in opposite directions or towards each other in the axial direction. The high-precision micrometer installed on the C-shaped connecting plate starts to measure the diameter, coaxiality, straightness and roundness of the liner. The measurement results are fed back to the device control center in real time.
[0059] Radial detection: The radial detection assembly drives the synchronous belt through the servo motor, which drives the grating reader to move horizontally on the radial detection assembly beam. The grating scale below the grating reader cooperates with the grating reader to accurately measure the movement distance of the grating reader. At the same time, the self-made stop ruler on the linear guide rail assembly cooperates with the zero calibration stop block to ensure the accuracy of the measurement. Radial detection is mainly used to further verify the diameter and roundness of the liner.
[0060] Data processing and result output: The device control center receives and processes the measurement data from the axial detection assembly and the radial detection assembly. According to the preset qualification standard, it judges whether the liner is qualified or not. The detection results are fed back to the operator in real time, and the detection records are saved in the computer inside the device. The operator can take corresponding measures according to the detection results, such as qualified liners entering the next process, unqualified liners being reworked or scrapped.
[0061] Device reset and preparation for next detection: After completing a detection, the device automatically resets to the initial state. The operator can unload the detected liner and prepare the next liner to be detected. If different specifications of liners need to be detected, only need to select the corresponding formula in the device control system.
[0062] The IV type hydrogen storage bottle liner appearance inspection machine accurately controls the running position of the grating ruler and high-precision micrometer through the PLC internal program, and cooperates with multiple groups of servo driving mechanisms to realize multiple functions such as length detection, outer diameter detection, straightness detection and coaxiality detection of various IV type bottle liners, and the detection results are fed back to the equipment control center in real time, so that the personnel can know whether the liner detection is qualified or not in time. Also, when it is necessary to find the unqualified or qualified parameters of the product in the subsequent, the computer in the device can be used to find, and the control system is provided with formulas for different specifications of products. One formula corresponds to the position parameter information of each product in the device. Each product only needs to set the parameters once, and the next time the production is directly called by the number, which greatly improves the efficiency and effectiveness of the liner appearance inspection.
Claims
1. A type IV hydrogen storage cylinder liner contour inspection machine, characterized in that, The application relates to a device for measuring the axial and radial dimensions of an inner container, which comprises a whole machine frame (1), a rotating clamping assembly (2), a lifting support assembly (3), an axial detection assembly (4) and a radial detection assembly (5), wherein the rotating clamping assembly (2), the lifting support assembly (3), the axial detection assembly (4) and the radial detection assembly (5) are installed on the whole machine frame (1), the rotating clamping assembly (2) comprises rotatable clamping parts (2-8) and driven rotating support parts (2-10) for clamping the two ends of the inner container, the clamping parts (2-8) can move in the horizontal direction, the lifting support assembly (3) comprises liftable rollers (3-6) for supporting the inner container, the axial detection assembly (4) comprises a high-precision micrometer for measuring the axial dimension of the inner container, and the radial detection assembly (5) comprises a grating ruler for measuring the radial dimension of the inner container.
2. The Type IV hydrogen storage cylinder liner shape inspection machine of claim 1, wherein, The bottom of the whole machine frame (1) is provided with adjustable height feet for adjusting the level of the device.
3. The inspection machine for the shape of the inner container of Type IV hydrogen storage cylinder according to claim 1, characterized in that, The whole machine frame (1) is provided with a machine body shell (6), and the rotating clamping assembly (2), the lifting support assembly (3), the axial detection assembly (4) and the radial detection assembly (5) are arranged in the machine body shell (6).
4. The Type IV hydrogen storage cylinder liner contour inspection machine of claim 3, wherein, An electric control cabinet (7) is installed on the whole machine frame (1) and arranged outside the machine body shell (6).
5. The inspection machine for the shape of the inner container of Type IV hydrogen storage cylinder according to claim 1, wherein The clamping parts (2-8) are installed on rotating clamping assembly columns (2-3), the rotating clamping assembly columns (2-3) are fixed on rotating clamping assembly sliders (2-12), linear guide rails (2-11) matched with the rotating clamping assembly sliders (2-12) are fixedly installed on the whole machine frame (1), rotating clamping assembly ball screw assemblies (2-2) are installed on the whole machine frame (1), the rotating clamping assembly columns (2-3) are fixedly connected with the sliding bases of the rotating clamping assembly ball screw assemblies (2-2), and rotating clamping assembly translation servo motors (2-1) for driving the rotating clamping assembly ball screw assemblies (2-2) are fixedly installed on the whole machine frame (1).
6. The Type IV hydrogen storage cylinder liner contour inspection machine of claim 5, wherein, The top of the rotating clamping assembly column (2-3) is fixedly provided with a rotating clamping assembly linear guide rail assembly (2-5), a fixed plate (2-6) is fixedly connected on the slider of the rotating clamping assembly linear guide rail assembly (2-5), a rotating clamping assembly rotating servo motor (2-7) is fixedly installed on the fixed plate (2-6), the clamping parts (2-8) are fixedly installed on the output shaft of the rotating clamping assembly rotating servo motor (2-7), a gas cylinder (2-4) is fixedly installed on the rotating clamping assembly column (2-3), and the telescopic rod of the gas cylinder (2-4) is fixedly connected with the fixed plate (2-6).
7. The Type IV hydrogen storage cylinder liner contour inspection machine of claim 5, wherein, Rotating clamping assembly support columns (2-9) are fixedly installed on the whole machine frame (1), and the driven rotating support parts (2-10) are rotatably installed on the rotating clamping assembly support columns (2-9) through bearings.
8. The Type IV hydrogen storage cylinder liner contour inspection machine of claim 5, wherein, The roller (3-6) is installed on the top of the screw lifting unit (3-5), the screw lifting unit (3-5) is fixedly installed on the bottom plate (3-3), the lifting support assembly lifting servo motor (3-4) and the transmission shaft (3-7) for driving the screw lifting unit (3-5) to lift are fixed on the bottom plate (3-3), the bottom plate (3-3) is fixedly connected with the sliding block II (3-8), the sliding block II (3-8) is matched with the rotary tightening assembly linear guide rail (2-11), the lifting support assembly translation servo motor (3-1) is installed on the whole machine rack (1), the lifting support assembly translation servo motor (3-1) drives the sliding block II (3-8) on the rotary tightening assembly linear guide rail (2-11) to move linearly through the driving of the lifting support assembly ball screw assembly (3-2).
9. The Type IV hydrogen storage cylinder liner contour inspection machine of claim 1, wherein, Two axial detection assembly columns (4-1) are fixed in parallel on the whole machine rack (1), the axial detection assembly cross beam (4-12) is fixedly arranged between the two axial detection assembly columns (4-1), the connecting piece (4-5) capable of moving along the length direction of the inner container is arranged on the axial detection assembly cross beam (4-12), and the high-precision micrometer is installed on the connecting piece (4-5).
10. The Type IV hydrogen storage cylinder liner contour inspection machine of claim 9, wherein, The radial detection assembly cross beam (5-4) is fixedly arranged between the two axial detection assembly columns (4-1), the grating scale grating reader (5-7) capable of moving along the length direction of the inner container is arranged on the radial detection assembly cross beam (5-4), and the grating scale (5-8) matched with the grating reader (5-7) is arranged on the radial detection assembly cross beam (5-4).