High-temperature kiln furniture detection device
By designing a lifting structure and limiting device, the loading and unloading of kiln furniture can be conveniently achieved, solving the problem of high operational difficulty of kiln furniture detection devices and improving the convenience and accuracy of detection.
Patent Information
- Application Number
- CN202423278691.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing high-temperature kiln furniture testing devices are difficult to operate by conveniently taking kiln furniture into or out of the testing furnace, and are also difficult to operate when removing kiln furniture fragments in a high-temperature environment.
A lifting structure was designed, comprising a base, a testing furnace, an arc-shaped heating plate, a hydraulic cylinder, an electric cylinder, a support plate, and a motor. Through the cooperation of a lead screw and a sliding plate, the kiln furniture can be conveniently loaded and unloaded, and the support plate is prevented from descending by a locking rod and a limiting structure, thus ensuring the accuracy of the testing.
It simplifies the operation process of kiln furniture, avoids the need to wait for the testing furnace to cool down or to remove kiln furniture fragments at high temperatures, reduces the difficulty of operation, and improves the convenience and accuracy of testing.
Smart Images
Figure CN223727587U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to kiln furniture detection technical field, concretely is a high temperature kiln furniture detection device. BACKGROUND
[0002] Kiln furniture, namely the utensil that is made of fire clay and plays the role of spacing, supporting, supporting and protecting in the calcination process. It is widely used in the production of ceramic products such as pottery, porcelain and ceramic tiles, has good high-temperature resistance, and the high-temperature kiln furniture often needs to be detected under high-temperature conditions after being made, so as to detect its pressure-bearing effect, so as to prevent the problem of kiln furniture damage causing blank collapse damage in high-temperature environment. The detection of the pressure-bearing performance of the high-temperature kiln furniture is generally carried out in a high-temperature furnace to simulate the working environment of the high-temperature kiln furniture.
[0003] However, the existing high-temperature kiln furniture detection device is inconvenient to put the kiln furniture into or eject it from the detection furnace, and the detection furnace needs to be cooled or taken out of the detection furnace in a high-temperature environment to take out the damaged kiln furniture fragments after detection, which has high operation difficulty. SUMMARY
[0004] In view of the above problems, the purpose of the utility model is to provide a high-temperature kiln furniture detection device, which is convenient to put the kiln furniture into or eject it from the detection furnace, can effectively avoid the problem of waiting for the detection furnace to cool down or taking out the kiln furniture fragments from the detection furnace in a high-temperature environment, effectively reduces the operation difficulty, and solves the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model adopts the technical scheme: a high-temperature kiln furniture detection device, comprising a base, the top of the base is fixedly installed with a detection furnace with open top and bottom, two arc-shaped heating plates are arranged on the inner wall of the detection furnace, a circular plate is slidably installed in the detection furnace, a cover plate is arranged on the top of the detection furnace, a hydraulic cylinder is arranged on the top of the cover plate, the output shaft of the hydraulic cylinder extends into the detection furnace and is provided with a pressure detection assembly, first electric cylinders are arranged on both sides of the detection furnace, the output rod of the first electric cylinder is fixed on one side of the cover plate, two grooves are formed in the top of the base, support plates are slidably installed in the grooves, the top of the support plate is fixed to the bottom of the circular plate, a rectangular through groove penetrates between the two grooves, the same first sliding plate is fixedly installed on the two support plates, the first sliding plate slidably penetrates the rectangular through groove, a motor is arranged on the base, a lead screw is arranged on the output shaft of the motor, and the lead screw threadedly penetrates the first sliding plate.
[0006] In order to prevent the support plate from descending when the kiln furniture is subjected to pressure detection:
[0007] As a further improvement of the above technical solution: the support plate further comprises two clamping holes, the clamping holes are through between the two sides of the support plate, a clamping rod is slidably through in the clamping hole, two cavities are formed in the base, a second sliding plate is slidably installed in the cavity, one end of the clamping rod extends into the corresponding cavity and is fixed on the second sliding plate, and a second electric cylinder is arranged on each side of the base, the output rod of the second electric cylinder extends into the corresponding cavity and is fixed on the second sliding plate.
[0008] The improved beneficial effect is: by setting up, it is convenient to effectively fix and support the support plate, so as to prevent the support plate from falling during pressure detection of the kiln furniture, and effectively ensure the accuracy of detection.
[0009] In order to facilitate observation of the kiln furniture detection process:
[0010] As a further improvement of the above technical solution: the detection furnace is provided with a heat insulation cylinder, the detection furnace is provided with an observation window, a first through hole is formed in the cover plate, and the output rod of the hydraulic cylinder slidably penetrates the first through hole.
[0011] The improved beneficial effect is: by setting the observation window, it is convenient to observe the kiln furniture detection process.
[0012] In order to facilitate the rotation of the bidirectional screw rod to be more stable:
[0013] As a further improvement of the above technical solution: an installation groove is formed in the bottom of the base, and the motor is fixedly installed on the top inner wall of the installation groove.
[0014] The improved beneficial effect is: by setting the installation groove, it is convenient to install and fix the motor.
[0015] In order to facilitate the limiting of the first sliding plate:
[0016] As a further improvement of the above technical solution: two first limiting rods are fixedly installed in the rectangular through groove, and the first limiting rods slidably penetrate the first sliding plate.
[0017] The improved beneficial effect is: by setting the first limiting rod, it is convenient to limit the first sliding plate.
[0018] In order to facilitate the limiting of the second sliding plate:
[0019] As a further improvement of the above technical solution: two second limiting rods are fixedly installed in the cavity, and the second limiting rods slidably penetrate the second sliding plate.
[0020] The improved beneficial effect is: by setting the second limiting rod, it is convenient to limit the second sliding plate.
[0021] In order to facilitate the lateral movement of the clamping rod:
[0022] As a further improvement of the above technical solution: two second through holes are formed between the chamber and the corresponding groove, and the clamping rod is slid through the corresponding second through hole.
[0023] The beneficial effect of the improvement is that the second through hole is provided to facilitate the lateral movement of the clamping rod.
[0024] In order to facilitate the limiting of the output rod of the second hydraulic cylinder:
[0025] As a further improvement of the above technical solution: a third through hole is formed in the inner wall of one side of the chamber, and the output rod of the second hydraulic cylinder is slid through the third through hole.
[0026] The beneficial effect of the improvement is that the third through hole is provided to facilitate the limiting of the output rod of the second hydraulic cylinder.
[0027] The beneficial effect of the present utility model is that the simple lifting structure facilitates the entry or ejection of the kiln furniture into or out of the detection furnace, effectively avoids the problem of waiting for the detection furnace to cool down or removing the kiln furniture fragments from the detection furnace under high temperature, and effectively reduces the operation difficulty. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is a front view of the structure of the present utility model.
[0029] Figure 2 It is an enlarged structure diagram of part A in the present utility model. Figure 1
[0030] Figure 3 It is a top view of the structure of the detection furnace in the present utility model.
[0031] Figure 4 It is a three-dimensional sectional assembly structure diagram of the support plate and the first sliding plate in the present utility model.
[0032] Figure 5 It is a three-dimensional assembly structure diagram of the second sliding plate and the clamping rod in the present utility model.
[0033] In the figure: 1, base; 2, detection furnace; 3, arc-shaped heating plate; 4, round plate; 5, cover plate; 6, hydraulic cylinder; 7, pressure detection assembly; 8, first hydraulic cylinder; 9, groove; 10, support plate; 11, rectangular through slot; 12, first sliding plate; 13, motor; 14, screw rod; 15, clamping hole; 16, clamping rod; 17, chamber; 18, second sliding plate; 19, second hydraulic cylinder. DETAILED DESCRIPTION
[0034] In order to make the technical scheme of the utility model better understood by the skilled in the art, the utility model is described in detail below in combination with the drawings, and the description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the utility model.
[0035] As Figures 1-5As shown, a high-temperature kiln detection device, including the base 1, the top of the base 1 is fixedly installed with the top and bottom opening detection furnace 2, the inner wall of the detection furnace 2 is equipped with two arc heating plate 3, the detection furnace 2 is slidably installed with a circular plate 4, the top of the detection furnace 2 is equipped with a cover plate 5, the top of the cover plate 5 is equipped with a hydraulic cylinder 6, the output shaft of the hydraulic cylinder 6 extends into the detection furnace 2 and is equipped with a pressure detection assembly 7, both sides of the detection furnace 2 are equipped with a first electric cylinder 8, the output rod of the first electric cylinder 8 is fixed on one side of the cover plate 5, the top of the base 1 is provided with two grooves 9, the grooves 9 are slidably installed with a support plate 10, the top end of the support plate 10 is fixed on the bottom of the circular plate 4, the two grooves 9 are penetrated by a rectangular through slot 11, the same first sliding plate 12 is fixedly installed on the two support plates 10, the first sliding plate 12 slidably penetrates the rectangular through slot 11, the base 1 is provided with a motor 13, the output shaft of the motor 13 is provided with a lead screw 14, the lead screw 14 is threaded through the first sliding plate 12, through the simple lifting structure, so as to facilitate the kiln into or out of the detection furnace 2, which can effectively avoid the problem of waiting for the detection furnace 2 to cool down or taking out the kiln block from the detection furnace 2 under high temperature, effectively reducing the operation difficulty, the support plate 10 further comprises two clamping holes 15, the clamping holes 15 are penetrated between the two sides of the support plate 10, the clamping rod 16 slidably penetrates the clamping hole 15, two cavities 17 are opened on the base 1, the second sliding plate 18 is slidably installed in the cavity 17, one end of the clamping rod 16 extends into the corresponding cavity 17 and is fixed on the second sliding plate 18, the second electric cylinder 19 is arranged on both sides of the base 1, the output rod of the second electric cylinder 19 extends into the corresponding cavity 17 and is fixed on the second sliding plate 18, by such arrangement, so as to facilitate the effective fixation and support of the support plate 10, thereby preventing the support plate 10 from descending when detecting the pressure of the kiln, effectively ensuring the accuracy of the detection, the detection furnace 2 is fixedly provided with a heat insulation cylinder, the detection furnace 2 is provided with an observation window, the cover plate 5 penetrates a first through hole, the output rod of the hydraulic cylinder 6 slidably penetrates the first through hole, by setting the observation window, so as to facilitate the observation of the kiln detection process, the bottom of the base 1 is provided with a mounting groove, the motor 13 is fixedly installed on the top inner wall of the mounting groove, by setting the mounting groove, so as to facilitate the installation of the motor 13, two first limiting rods are fixedly installed in the rectangular through slot 11, the first limiting rod slidably penetrates the first sliding plate 12, by setting the first limiting rod, so as to facilitate the limiting of the first sliding plate 12, two second limiting rods are fixedly installed in the cavity 17, the second limiting rod slidably penetrates the second sliding plate 18, by setting the second limiting rod, so as to facilitate the limiting of the second sliding plate 18, two second through holes are penetrated between the cavity 17 and the corresponding groove 9, the clamping rod 16 slidably penetrates the corresponding second through hole, by setting the second through hole,Thus, the card rod 16 is transversely movable, a third through hole is formed in the inner wall of one side of the chamber 17, and the output rod of the second electric cylinder 19 is slidably arranged in the third through hole, so that the output rod of the second electric cylinder 19 is limited.
[0036] The working principle of the utility model is as follows: in use, first, the motor 13 is started, the motor 13 drives the screw rod 14 to rotate, the screw rod 14 drives the first sliding plate 12 to slide and ascend in the rectangular through slot 11, the first sliding plate 12 drives the two supporting plates 10 to slide and extend in the corresponding grooves 9 respectively, so that the round plate 4 is driven by the two supporting plates 10 to slide and ascend in the detection furnace 2 to approach the furnace mouth, then the kiln furniture can be placed on the round plate 4, the output shaft of the motor 13 is reversed, so that the round plate 4 is driven to descend, the kiln furniture is put into the detection furnace 2, then the two first electric cylinders 8 are started, the two first electric cylinders 8 lower the cover plate 5, the detection furnace 2 is closed, then the arc-shaped heating plate 3 is started, when the temperature of the kiln furniture in the detection furnace 2 is appropriate, the two second electric cylinders 19 are started, the output rod of the second electric cylinder 19 drives the second sliding plate 18 to slide and transversely move in the corresponding chamber 17, so that the clamping rod 16 is driven to transversely move and penetrate the corresponding clamping hole 15, so that the supporting plate 10 is fixed, in this way, the supporting plate 10 is effectively fixed and supported, so that the problem of descending of the supporting plate 10 during pressure detection of the kiln furniture is prevented, the detection accuracy is effectively ensured, the hydraulic cylinder 6 is started, the output rod of the hydraulic cylinder 6 drives the pressure detection assembly 7 to descend and contact and press the kiln furniture, until the kiln furniture is damaged, so that the detection is completed, then the first electric cylinder 8 is started, so that the cover plate 5 is lifted, at the same time, the hydraulic cylinder 6 is started, so that the pressure detection assembly 7 is lifted, then the motor 13 is started, so that the round plate 4 is lifted to approach the furnace mouth of the detection furnace 2, the damaged kiln furniture is sent out, then the kiln furniture debris can be cleaned, in this way, the kiln furniture can be put into or lifted out of the detection furnace 2, the problem that the kiln furniture debris needs to be taken out of the detection furnace 2 under high temperature or after the detection furnace 2 is cooled is avoided, and the operation difficulty is effectively reduced.
[0037] It should be noted that in the present document, the terms "comprise", "comprising", "include", "including" or any other variation thereof are intended to cover a non-exclusive inclusion, such that processes, methods, articles, or apparatuses that comprise a list of elements are not limited to those elements, but can include other elements not expressly listed or inherent to such processes, methods, articles, or apparatuses.
[0038] The principle and implementation mode of the present application are described by using specific examples herein, and the above examples are only used for helping to understand the method and core idea of the present application. The above description is only the preferred implementation mode of the present application, and it should be pointed out that due to the limited expression, there are unlimited specific structures in objective, and for ordinary skilled persons in the technical field, some improvements, decorations or changes can be made without departing from the principle of the present application, and the above technical features can be combined in a proper way; the improvements, decorations, changes or combinations, or the direct application of the concept and technical solution of the present application to other occasions without improvement, should be regarded as the protection scope of the present application.
Claims
1. A high-temperature kiln furniture detection device comprising a base (1), characterized in that: The top of the base (1) is fixedly provided with a detection furnace (2) with open top and bottom, two arc-shaped heating plates (3) are arranged on the inner wall of the detection furnace (2), a circular plate (4) is slidably arranged in the detection furnace (2), a cover plate (5) is arranged on the top of the detection furnace (2), a hydraulic cylinder (6) is arranged on the top of the cover plate (5), the output shaft of the hydraulic cylinder (6) extends into the detection furnace (2) and is provided with a pressure detection assembly (7), first electric cylinders (8) are arranged on the two sides of the detection furnace (2), the output rod of the first electric cylinder (8) is fixed to one side of the cover plate (5), two recesses (9) are formed in the top of the base (1), support plates (10) are slidably arranged in the recesses (9), the top end of the support plate (10) is fixed to the bottom of the circular plate (4), a rectangular through groove (11) penetrates between the two recesses (9), a first sliding plate (12) is fixedly arranged on the two support plates (10), the first sliding plate (12) slidably penetrates the rectangular through groove (11), a motor (13) is arranged on the base (1), a lead screw (14) is arranged on the output shaft of the motor (13), and the lead screw (14) threadedly penetrates the first sliding plate (12).
2. The high-temperature kiln detection device according to claim 1, characterized in that: The support plate (10) further comprises two clamping holes (15) penetrating between the two sides of the support plate (10), a clamping rod (16) slidably penetrates the clamping hole (15), two cavities (17) are formed in the base (1), a second sliding plate (18) is slidably arranged in the cavity (17), one end of the clamping rod (16) extends into the corresponding cavity (17) and is fixed to the second sliding plate (18), and second electric cylinders (19) are arranged on the two sides of the base (1), the output rod of the second electric cylinder (19) extends into the corresponding cavity (17) and is fixed to the second sliding plate (18).
3. The high-temperature kiln detection device of claim 1, wherein: A heat insulation cylinder is fixedly arranged on the detection furnace (2), an observation window is arranged on the detection furnace (2), a first through hole penetrates the cover plate (5), and the output rod of the hydraulic cylinder (6) slidably penetrates the first through hole.
4. The high-temperature kiln detection device of claim 1, wherein: An installation groove is formed in the bottom of the base (1), and the motor (13) is fixedly arranged on the top inner wall of the installation groove.
5. The high temperature kiln detection device of claim 1, wherein: Two first limiting rods are fixedly arranged in the rectangular through groove (11) and slidably penetrate the first sliding plate (12).
6. The high temperature kiln detection device of claim 2, wherein: Two second limiting rods are fixedly arranged in the cavity (17) and slidably penetrate the second sliding plate (18).
7. The high temperature kiln detection device of claim 2, wherein: Two second through holes penetrate between the cavity (17) and the corresponding recess (9), and the clamping rod (16) slidably penetrates the corresponding second through hole.
8. The high temperature kiln detection device of claim 2, wherein: A third through hole penetrates the inner wall of one side of the cavity (17), and the output rod of the second electric cylinder (19) slidably penetrates the third through hole.