Detection carrier for new energy product
By designing a detection carrier that coordinates the operation of rotating and pushing rollers, combined with a CCD camera and control unit, we have achieved all-round detection and automated classification of battery surfaces, solving the problem of incomplete detection in existing technologies and improving detection accuracy and production efficiency.
Patent Information
- Application Number
- CN202520297592.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-24
AI Technical Summary
Existing testing equipment is insufficient to fully inspect the appearance of cylindrical batteries, leading to missed defects. Furthermore, manual removal of defective products is required, increasing labor costs and reducing production efficiency.
A testing carrier for new energy products was designed. It uses the coordinated operation of rotating rollers and pushing rollers, combined with a CCD camera and control unit, to achieve 360° all-round testing of batteries and automatically classify batteries by rotating the pushing rollers in both directions.
It enables precise detection and automated classification of battery surface defects, improving the comprehensiveness and accuracy of detection, reducing manual intervention and costs, and enhancing the automation level and efficiency of the production line.
Smart Images

Figure CN223727716U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to battery detection field, concretely is a kind of detection carrier of new energy product. BACKGROUND
[0002] New energy product (such as new energy battery) needs to detect the appearance of battery finished product after manufacturing finished product, to ensure the final quality of battery finished product, when battery finished product test is completed, according to detection result by artificial classification, then different battery finished product flows to different post-process.
[0003] In prior art, the existing detection device can only detect part of the surface of the cylindrical battery when detecting the circumferential surface of the cylindrical battery, it is difficult to comprehensively and accurately cover the entire appearance, defects are easily missed, and manual intervention is required to remove unqualified products after detection is completed, which increases labor cost and reduces production efficiency.
[0004] Therefore, the present application provides a detection carrier for new energy products to solve the above problems of incomplete detection and the need for manual removal of unqualified products. UTILITY MODEL CONTENTS
[0005] To overcome the shortcomings of the prior art, the utility model provides a detection carrier for new energy products, which has the advantages of comprehensive detection and automatic removal of unqualified products, and solves the problems of incomplete detection and the need for manual removal of unqualified products.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: a detection carrier for new energy products, comprising a machine table, a rotating assembly is provided on the machine table, a detection assembly is provided above the rotating assembly;
[0007] The rotating assembly comprises a rotating roller, a pushing roller and two drive units, the drive units are arranged on the machine table along the x-axis, the rotating roller and the pushing roller are respectively arranged on the outer sides of the two drive units, the drive units are used to drive the rotating roller and the pushing roller to rotate, a detection area is formed between the rotating roller and the pushing roller, and the detection assembly is located above the detection area.
[0008] Preferably, the drive unit comprises a roller body, a rotating shaft, a motor and two side plates, the two side plates are fixed on the machine table along the x-axis direction, and the rotating shaft is rotatably connected inside the side plate, the roller body is fixed outside the rotating shaft, and the roller body is rotatably connected between the two side plates, the motor is fixed on one of the side plates, and the output shaft of the motor is connected with the corresponding end of the rotating shaft.
[0009] Preferably, the rotating roller and the pushing roller are respectively fixed on the outer sides of the two roller bodies.
[0010] Preferably, a helical pushing strip is provided on the pushing roller.
[0011] Preferably, two sides of the corresponding driving unit of the machine table are formed with accommodating channels respectively.
[0012] Preferably, the top surface of the machine table is provided with a guide plate, the discharge port of the guide plate corresponds to the detection area, and the internal space of the guide plate is communicated with the detection area; the guide plate comprises a first plate and a second plate, the first plate and the second plate are both U-shaped plates, the first plate is horizontally arranged corresponding to the detection area, the second plate is upwardly and obliquely arranged on the side of the first plate away from the detection area, and the width of the inner cavity of the second plate gradually decreases towards the first plate.
[0013] Preferably, the top surface of the machine table is fixed with a mounting frame, the detection assembly is fixed on the mounting frame, the detection assembly comprises a mounting piece, a control unit and a CCD camera, the mounting piece is fixed on the mounting frame, the CCD camera is arranged on the bottom surface of the mounting piece and faces the detection area, and the control unit is arranged in the mounting frame and is signal connected with the CCD camera and the driving unit respectively.
[0014] Compared with the prior art, the technical scheme of the present application has the following beneficial effects:
[0015] 1. The detection carrier of the new energy product, through the cooperative operation of the rotating roller and the pushing roller and under the driving of the rotating roller, the battery rotates in the detection area, and in combination with the CCD camera and the control unit, the defect information on the surface of the battery can be accurately captured, so that 360° omnibearing appearance detection of the surface of the battery is realized, the defect omission problem caused by limited detection range in traditional detection is avoided, and the comprehensiveness and precision of detection are greatly improved.
[0016] 2. The detection carrier of the new energy product, through the detection information fed back by the CCD camera, the control unit controls the pushing roller to rotate forward and backward in real time, the battery after detection can be automatically classified, different batteries are pushed by the spiral pushing strips on the pushing roller and guided to the specified position through different accommodating channels, manual intervention is not needed, the unqualified battery is removed, and through the above-mentioned mode, the automation level and detection efficiency of the production line are improved, and the labor cost and human error risk are reduced. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a whole structure schematic view of the utility model;
[0018] Figure 2 It is a sectional structure schematic view of the machine body in the utility model;
[0019] Figure 3 It is a whole structure schematic view of the driving assembly in the utility model;
[0020] Figure 4 It is the split structure schematic view of the rotating roller and the roller body in the utility model;
[0021] Figure 5 It is the connection structure schematic view of the first plate and the second plate in the utility model;
[0022] Figure 6 It is the internal structure schematic view of the detection assembly in the utility model.
[0023] Wherein, each reference sign is: 100, machine table;110, containing passage;200, rotating assembly;210, rotating roller;220, pushing roller;221, pushing strip;230, drive unit;231, side plate;232, roller body;233, rotating rod;234, motor;300, detection area;400, detection assembly;410, mounting piece;420, control unit;430, CCD camera;500, guide plate;510, first plate;520, second plate;530, discharge port;540, feeding port;600, mounting frame. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Embodiment 1:
[0026] Please refer to Figures 1-6 The detection carrier of the new energy product in the embodiment comprises a machine table 100, the machine table 100 is provided with a rotating assembly 200, and a detection assembly 400 is arranged above the rotating assembly 200;The rotating assembly 200 comprises a rotating roller 210, a pushing roller 220 and two drive units 230, the drive units 230 are arranged on the machine table 100 along the x-axis, the rotating roller 210 and the pushing roller 220 are respectively arranged outside the two drive units 230, the drive units 230 are used for driving the rotating roller 210 and the pushing roller 220 to rotate, a detection area 300 is formed between the rotating roller 210 and the pushing roller 220, and the detection assembly 400 is located above the detection area 300;Specifically, the pushing roller 220 is provided with a spiral pushing strip 221.
[0027] When in use, the battery to be detected is placed in the detection area 300 between the pushing roller 220 and the rotating roller 210, and then the driving unit 230 corresponding to the rotating roller 210 is operated to drive the rotating roller 210 to rotate. When the rotating roller 210 rotates, the battery in the detection area 300 can rotate. After the battery starts to rotate, the detection assembly 400 can check the appearance of the battery. Through the above-mentioned checking method, the detection assembly 400 can comprehensively and accurately check the circumferential surface of the battery to avoid the occurrence of defects and omissions. After the detection is completed and the battery is detected to be qualified or unqualified, the rotation of the rotating roller 210 is stopped, and then the driving unit 230 corresponding to the pushing roller 220 is operated to drive the pushing roller 220 to rotate. After the pushing roller 220 rotates, the pushing roller 220 can move the battery out of the detection area 300 through the pushing strip 221. According to the specific condition of the detected battery, the pushing roller 220 can be forward and reverse rotated to classify the battery, so as to eliminate the unqualified battery.
[0028] Further, the machine table 100 is formed with accommodating channels 110 on both sides corresponding to the driving unit 230.
[0029] It can be understood that after the pushing roller 220 is forward and reverse rotated, the qualified or unqualified battery can be pushed to different accommodating channels 110, and the two kinds of batteries can be guided to the storage place by different accommodating channels 110, so as to realize the elimination of the unqualified battery.
[0030] In a specific embodiment, please refer to Figure 6 The top surface of the machine table 100 is fixed with a mounting frame 600, and the detection assembly 400 is fixed on the mounting frame 600. The detection assembly 400 includes a mounting piece 410, a control unit 420 and a CCD camera 430. The mounting piece 410 is fixed on the mounting frame 600, the CCD camera 430 is arranged on the bottom surface of the mounting piece 410, and the CCD camera 430 faces the direction of the detection area 300. The control unit 420 is arranged in the mounting frame 600, and the control unit 420 is signal connected with the CCD camera 430 and the driving unit 230 respectively.
[0031] When in use, after the battery enters the detection area 300, the control unit 420 first controls the corresponding drive unit 230 of the rotating roller 210 to operate, so that the rotating roller 210 rotates, and the rotating roller 210 can drive the battery to rotate after rotating. At this time, the control unit 420 controls the CCD camera 430 to check the appearance of the rotating battery, so as to realize comprehensive checking. After the CCD camera 430 detects whether the battery is qualified, the CCD camera 430 feeds back the detection information to the control unit 420, and the control unit 420 stops the rotation of the rotating roller 210, and controls the drive unit 230 corresponding to the pushing roller 220 to operate, so as to drive the pushing roller 220 to rotate. In addition, the control unit 420 controls the pushing roller 220 to rotate forward or reversely according to whether the detected battery is qualified, so as to classify the monitored battery.
[0032] Embodiment 2
[0033] The basic content is the same as that of embodiment 1, except that:
[0034] Please refer to Figures 3-4 The drive unit 230 in the embodiment includes a roller body 232, a rotating rod 233, a motor 234, and two side plates 231. The two side plates 231 are fixed on the machine table 100 along the x-axis direction, and the rotating rod 233 is rotatably connected in the side plate 231. The roller body 232 is fixed on the outside of the rotating rod 233, and the roller body 232 is rotatably connected between the two side plates 231. The motor 234 is fixed on one of the side plates 231, and the output shaft of the motor 234 is connected with the corresponding end of the rotating rod 233. The rotating roller 210 and the pushing roller 220 are respectively fixed on the outside of the two roller bodies 232. Specifically, the control unit 420 is signal connected with the motor 234.
[0035] In use, the motor 234 operates, and the output shaft of the motor 234 drives the rotating rod 233 to rotate, so that the roller body 232 rotates after the rotating rod 233 rotates, and the rotating roller 210 or the pushing roller 220 also rotates after the roller body 232 rotates.
[0036] Embodiment 3
[0037] The basic content is the same as that of embodiment 1, except that:
[0038] Please refer to Figure 5The top surface of the machine table 100 in the embodiment is provided with a guide plate 500, the discharge port 530 of the guide plate 500 corresponds to the detection area 300, and the internal space of the guide plate 500 is communicated with the detection area 300; the guide plate 500 comprises a first plate 510 and a second plate 520, the first plate 510 and the second plate 520 are both U-shaped plates, the first plate 510 is horizontally arranged corresponding to the detection area 300, and the second plate 520 is upwardly and obliquely arranged on the side of the first plate 510 away from the detection area 300, and the width of the inner cavity of the second plate 520 gradually decreases towards the first plate 510.
[0039] In application, the battery to be detected is placed at the second plate 520 of the guide plate 500, at this time, the battery will roll to the first plate 510 under the action of the oblique second plate 520, and since the width of the inner cavity of the second plate 520 gradually decreases towards the first plate 510, the battery will move to the middle of the second plate 520 when rolling in the second plate 520 and then move into the first plate 510, after entering the first plate 510, the rolling battery will enter the detection area 300 under the guidance of the first plate 510 for subsequent detection, and in the process of rolling, the rolling speed can be reduced under the action of the horizontally arranged first plate 510, so that the battery can better enter the detection area 300.
[0040] Further, the feeding port 540 of the guide plate 500 is provided with a conveying assembly.
[0041] It can be understood that the battery to be detected is conveyed by the conveying assembly and introduced into the guide plate 500 through the feeding port 540, and then introduced into the detection area 300 through the discharge port 530; the battery to be detected is conveyed by the conveying assembly, and the conveying frequency is controlled, so that automatic detection can be realized.
[0042] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model.
Claims
1. A detection carrier for new energy products, comprising a machine table (100), characterized in that: The machine table (100) is provided with a rotating assembly (200), and the rotating assembly (200) is provided with a detection assembly (400) above. The rotating assembly (200) comprises rotating rollers (210), pushing rollers (220) and two driving units (230). The driving units (230) are arranged on the machine table (100) along the x-axis. The rotating rollers (210) and the pushing rollers (220) are respectively arranged outside the two driving units (230). The driving units (230) are used to drive the rotating rollers (210) and the pushing rollers (220) to rotate. The detection area (300) is formed between the rotating rollers (210) and the pushing rollers (220), and the detection assembly (400) is located above the detection area (300).
2. The detection carrier of a new energy product according to claim 1, characterized in that: The driving unit (230) comprises a roller body (232), a rotating rod (233), a motor (234) and two side plates (231). The two side plates (231) are fixed on the machine table (100) along the x-axis direction, and the rotating rod (233) is rotatably connected in the side plate (231). The roller body (232) is fixed outside the rotating rod (233), and the roller body (232) is rotatably connected between the two side plates (231). The motor (234) is fixed on one of the side plates (231), and the output shaft of the motor (234) is connected with the corresponding end of the rotating rod (233).
3. The detection carrier of a new energy product according to claim 2, characterized in that: The rotating rollers (210) and the pushing rollers (220) are respectively fixed outside the two roller bodies (232).
4. The detection carrier of a new energy product according to claim 1, characterized in that: The pushing roller (220) is provided with a spiral pushing strip (221).
5. The detection carrier of a new energy product according to claim 1, characterized in that: The machine table (100) is provided with accommodating channels (110) on both sides corresponding to the driving units (230).
6. The detection carrier of a new energy product according to claim 1, characterized in that: The top surface of the machine table (100) is provided with a guide plate (500). The discharge port (530) of the guide plate (500) corresponds to the detection area (300), and the internal space of the guide plate (500) is communicated with the detection area (300). The guide plate (500) comprises a first plate (510) and a second plate (520). The first plate (510) and the second plate (520) are both U-shaped plates. The first plate (510) is horizontally arranged corresponding to the detection area (300). The second plate (520) is upwardly and obliquely arranged on the side of the first plate (510) away from the detection area (300). The width of the inner cavity of the second plate (520) gradually decreases towards the first plate (510).
7. The detection carrier of a new energy product according to claim 1, characterized in that: The top surface of the machine table (100) is fixed with a mounting rack (600), the detection assembly (400) is fixed on the mounting rack (600), the detection assembly (400) comprises a mounting piece (410), a control unit (420) and a CCD camera (430), the mounting piece (410) is fixed on the mounting rack (600), the CCD camera (430) is arranged on the bottom surface of the mounting piece (410), and the CCD camera (430) faces the direction of the detection area (300), and the control unit (420) is arranged in the mounting rack (600), and the control unit (420) is signal connected with the CCD camera (430) and the driving unit (230) respectively.