Automatic mounting equipment for keyboard silica gel cap

CN223728639UActive Publication Date: 2025-12-26SUZHOU YAPU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202520001350.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-12-26
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Keyboard silicone caps are prone to being missed or misplaced during the mounting process, leading to decreased mounting accuracy and requiring manual error checking and refilling, which reduces efficiency.

Method used

An automatic keyboard silicone cap mounting device was designed, including a mounting system, a replenishing machine, a aligning machine, and a line end lifting machine. The replenishing machine checks for and replenishes missing or missing caps, achieving automated replenishment.

Benefits of technology

No manual error checking or material replenishment is required, which improves placement efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of mounting equipment, and discloses keyboard silica gel cap automatic mounting equipment, which comprises a mounting system, a material supplementing machine, an arraying machine and a wire tail lifting machine, the material supplementing machine is connected with the surface mounting system, the arraying machine is connected with the material supplementing machine, the surface mounting system and the arraying machine are arranged on the two sides of the material supplementing machine respectively, and the line tail lifting machine is connected with the arraying machine. According to the utility model, the material supplementing machine is used for checking the tool with neglected loading and vacancy and supplementing the silica gel cap, so that manual debugging and material supplementing are not needed, and the effect of improving the mounting efficiency and the mounting precision is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of mounting equipment, especially to a keyboard silica gel cap automatic mounting equipment. BACKGROUND

[0002] The keyboard silica gel cap automatic mounting equipment is a high-efficiency automatic equipment specially used for keyboard production line, which realizes the fast and accurate mounting of silica gel caps and keyboard bases through precise mechanical arms and visual systems. Since the quantity of keyboard silica gel caps is large and the quality is light, the mounting process inevitably causes missing and other problems, which reduces the mounting precision and requires manual error checking and material supplement, thereby reducing the mounting efficiency. UTILITY MODEL CONTENTS

[0003] The utility model solves the technical problems in the above background technology and provides a keyboard silica gel cap automatic mounting equipment.

[0004] The utility model adopts the technical scheme that:

[0005] A keyboard silica gel cap automatic mounting equipment, comprising a mounting system, a material supplementing machine, a columnar machine, and a wire tail lifting machine.

[0006] The material supplementing machine is connected with the mounting system, the columnar machine is connected with the material supplementing machine, the mounting system and the columnar machine are respectively arranged on the two sides of the material supplementing machine, and the wire tail lifting machine is connected with the columnar machine.

[0007] Preferably, the mounting system comprises a silk screen printing machine, a rotary positioning machine, a wire head lifting machine, a discharging buffer line, a discharging mechanical arm, a feeding mechanical arm, a laminating machine, and a laminating buffer line.

[0008] The rotary positioning machine is installed on the front of the silk screen printing machine, the wire head lifting machine is arranged on the left side of the rotary positioning machine, a circuit board tool is installed between the rotary positioning machine and the wire head lifting machine, the discharging buffer line is installed on the front of the rotary positioning machine, the feeding mechanical arm is installed above the discharging buffer line, a camera for positioning is installed on the side of the feeding mechanical arm, the discharging mechanical arm is installed on the side of the feeding mechanical arm, the laminating machine is installed on the side of the rotary positioning machine close to the material supplementing machine, and the laminating buffer line is used to connect the laminating machine and the material supplementing machine.

[0009] Preferably, the material supplementing machine comprises a positioning camera, a first material bin, a mounting table, and a six-axis machine head.

[0010] The material bin one and the mounting table are installed on the top of the material supplementing machine, the material bin one is arranged at the rear side of the mounting table, the mounting table is connected between the discharging belt and the discharging buffer line, the positioning camera is arranged above the mounting table, and the six-axis machine head is installed on the side of the material supplementing machine and is used for moving and positioning the silica gel cap.

[0011] Preferably, the aligning machine comprises a material bin two, a vibrating disc, a tool avoiding baffle and a material collecting frame.

[0012] The vibrating disc and the material collecting frame are installed on the top of the aligning machine, the material bin two is arranged above the material collecting frame, and the tool avoiding baffle is installed on the inner side of the vibrating disc.

[0013] The keyboard silica gel cap automatic mounting equipment has the advantages that:

[0014] The keyboard silica gel cap automatic mounting equipment has the advantages that: BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole structure schematic view of the keyboard silica gel cap automatic mounting equipment.

[0016] Figure 2 It is a mounting system structure schematic view of the keyboard silica gel cap automatic mounting equipment.

[0017] Figure 3 It is an aligning machine structure schematic view of the keyboard silica gel cap automatic mounting equipment.

[0018] Figure 4 It is a material supplementing machine structure schematic view of the keyboard silica gel cap automatic mounting equipment.

[0019] The figure mark explanation: 1, mounting system; 11, silk screen printing machine; 12, rotary positioning machine; 13, thread end lifting machine; 14, discharging buffer line; 15, discharging mechanical arm; 16, feeding mechanical arm; 17, mounting machine; 18, mounting buffer line; 2, material supplementing machine; 21, positioning camera; 22, material bin one; 23, mounting table; 24, six-axis machine head; 3, aligning machine; 31, material bin two; 32, vibrating disc; 33, tool avoiding baffle; 34, material collecting frame; 4, thread end lifting machine. DETAILED DESCRIPTION

[0020] The conception and the generated technical effects of the keyboard silica gel cap automatic mounting equipment will be described clearly and completely in combination with the embodiments, so that the purpose, features and effects of the keyboard silica gel cap automatic mounting equipment can be fully understood.

[0021] The keyboard silica gel cap automatic mounting equipment designed in the application, as shown in the accompanying drawings, Figure 1As shown, it comprises a mounting system 1, a replenishment machine 2, a straightening machine 3, a tail lifting machine 4;

[0022] The replenishment machine 2 is connected with the mounting system 1, the straightening machine 3 is connected with the replenishment machine 2, the mounting system 1 and the straightening machine 3 are respectively arranged on the two sides of the replenishment machine 2, and the tail lifting machine 4 is connected with the straightening machine 3.

[0023] As shown in the accompanying drawings, Figure 2 The mounting system 1 comprises a silk screen printer 11, a rotary positioning machine 12, a thread head lifting machine 13, a discharging buffer line 14, a discharging manipulator 15, a feeding manipulator 16, a mounting machine 17, and a mounting buffer line 18.

[0024] The rotary positioning machine 12 is installed on the front side of the silk screen printer 11, the thread head lifting machine 13 is arranged on the left side of the rotary positioning machine 12, a circuit board tooling is installed between the rotary positioning machine 12 and the thread head lifting machine 13, the discharging buffer line 14 is installed on the front side of the rotary positioning machine 12, the feeding manipulator 16 is installed above the discharging buffer line 14, a camera for positioning is installed on the side of the feeding manipulator 16, the discharging manipulator 15 is installed on the side of the feeding manipulator 16, the mounting machine 17 is installed on the side of the rotary positioning machine 12 close to the replenishment machine 2, and the mounting buffer line 18 is used to connect the mounting machine 17 and the replenishment machine 2.

[0025] As shown in the accompanying drawings, Figure 3 The straightening machine 3 comprises a hopper two 31, a vibrating disc 32, a tooling avoidance baffle 33, and a material receiving frame 34.

[0026] The vibrating disc 32 and the material receiving frame 34 are both installed on the top of the straightening machine 3, the hopper two 31 is arranged above the material receiving frame 34, and the tooling avoidance baffle 33 is installed on the inner side of the vibrating disc 32.

[0027] The straightening machine 3 conveys the circuit board by a flow line belt, a jacking mechanism is arranged on the straightening machine 3, the circuit board is fixed to the vibrating disc 32 through the jacking mechanism, the vibrating disc 32 and the hopper two 31 vibrate at the same time and discharge materials to the material receiving frame 34, the silica gel cap is automatically fed by the hopper two 31, and a certain amount of silica gel cap is put into the hopper two 31 when the straightening machine 3 arranges a set number of circuit boards.

[0028] As shown in the accompanying drawings, Figure 4 The replenishment machine 2 comprises a positioning camera 21, a hopper one 22, a mounting table 23, and a six-axis machine head 24.

[0029] The hopper one 22 and the mounting table 23 are both installed on the top of the replenishment machine 2, the hopper one 22 is arranged on the rear side of the mounting table 23, the mounting table 23 is connected with the discharging buffer line 14 through a discharging belt, the positioning camera 21 is arranged above the mounting table 23, the six-axis machine head 24 is installed on the side of the replenishment machine 2, the six-axis machine head 24 is used to move and position the silica gel cap, and a snapshot camera is installed on the top of the mounting table 23.

[0030] The positioning camera 21 is composed of two cameras, which is used to check the misloading of the silica gel cap and identify the coordinates of the missing silica gel cap after the tooling is positioned, the six-axis head 24 pre-fetches the silica gel cap which must be loaded, and then the silica gel cap which needs to be supplemented is fetched after the identification result of the positioning camera 21 is obtained, the silica gel cap is checked by the snapshot camera after the material is fetched, and the silica gel cap is confirmed by the positioning camera 21 after the material is supplemented.

[0031] The automatic keyboard silica gel cap mounting process comprises the following steps:

[0032] S1: The material taking manipulator 16 takes the material and conveys the circuit board to be mounted to the camera, the camera takes a picture to position the position and angle of the circuit board, and then the circuit board is conveyed to the circuit board tooling through the material taking manipulator 16;

[0033] S2: The circuit board tooling adsorbs the circuit board, and then the circuit board is rotated and fed to the silk screen machine 11 through the rotary positioning machine 12;

[0034] S3: The silk screen machine 11 brushes glue on the circuit board, then the circuit board tooling is rotated 180° by the rotary positioning machine 12 and conveyed to the mounting machine 17, the silica gel cap is arranged and conveyed to the material supplementing machine 2 by the arranging machine 3, the positioning camera 21 takes a picture and checks the error, the material supplementing machine 2 sucks the missing silica gel cap and mounts it, and then the arranged silica gel cap is conveyed to the mounting machine 17;

[0035] S4: The mounting machine 17 mounts the silica gel cap on the circuit board, then the finished product circuit board is taken out by the unloading manipulator 15 and turned over, and finally the finished product is conveyed to the manual material taking place through the unloading buffer line 14.

[0036] The above embodiments are only part of the embodiments of the present application, not all the embodiments, based on the embodiments of the present application, other embodiments obtained by the skilled in the art without creative labor are within the scope of protection of the present application.

Claims

1. A keyboard silica gel cap automatic mounting equipment, characterized in that: The device comprises a mounting system (1), a replenishing machine (2), a aligning machine (3), a tail lifting machine (4); The aligning machine (3) is connected with the tail lifting machine (4), and the mounting system (1) and the aligning machine (3) are arranged on the two sides of the replenishing machine (2) respectively.

2. The automatic keyboard silica gel cap attaching equipment according to claim 1, characterized in that: The mounting system (1) comprises a silk screen printer (11), a rotary positioning machine (12), a thread end lifting machine (13), a discharging buffer line (14), a discharging manipulator (15), a feeding manipulator (16), a mounting machine (17) and a mounting buffer line (18). The rotary positioning machine (12) is installed on the front side of the silk screen printer (11), the thread end lifting machine (13) is arranged on the left side of the rotary positioning machine (12), a circuit board tool is installed between the rotary positioning machine (12) and the thread end lifting machine (13), the discharging buffer line (14) is installed on the front side of the rotary positioning machine (12), the feeding manipulator (16) is installed above the discharging buffer line (14), a camera for positioning is installed on the side of the feeding manipulator (16), the discharging manipulator (15) is installed on the side of the feeding manipulator (16), the mounting machine (17) is installed on the side of the rotary positioning machine (12) close to the replenishing machine (2), and the mounting buffer line (18) is used for connecting the mounting machine (17) and the replenishing machine (2).

3. The automatic keyboard silicone cap attaching apparatus according to claim 2, characterized in that: The replenishing machine (2) comprises a positioning camera (21), a first hopper (22), a mounting table (23) and a six-axis machine head (24). The first hopper (22) and the mounting table (23) are both installed on the top of the replenishing machine (2), the first hopper (22) is arranged on the rear side of the mounting table (23), the mounting table (23) is connected with the discharging buffer line (14) through a discharging belt, the positioning camera (21) is arranged above the mounting table (23), and the six-axis machine head (24) is installed on the side of the replenishing machine (2) and used for moving and positioning a silica gel cap.

4. The automatic keyboard silicone cap attaching apparatus according to claim 3, characterized in that: The aligning machine (3) comprises a second hopper (31), a vibrating disc (32), a tool avoiding baffle (33) and a receiving frame (34). The vibrating disc (32) and the receiving frame (34) are both installed on the top of the aligning machine (3), the second hopper (31) is arranged above the receiving frame (34), and the tool avoiding baffle (33) is installed on the inner side of the vibrating disc (32).