Relay moving spring assembly with high consistency

By setting a compensation shim in the relay moving spring assembly, the inconsistency problem of the moving spring assembly when inserted into the base is solved, realizing uniform force and stable contact between the moving contact and the stationary contact, thereby improving product consistency and service life.

CN223728695UActive Publication Date: 2025-12-26ZHEJIANG GREAT ELECTRICAL CO LTD
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Patent Information

Application Number
CN202520025872.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-12-26
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

The moving spring assembly of existing magnetic latching relays is prone to being too tight or too loose when inserted into the base, resulting in large fluctuations in mechanical parameters, poor product consistency, and reduced service life.

Method used

A highly consistent relay moving spring assembly was designed. By setting a compensation shim between the connecting plate and the abutment shim, the deformation of the compensation shim and the abutment shim is used to compensate for errors in the manufacturing process, ensuring that the connecting plate is subjected to uniform force and that the moving contact and stationary contact are consistent.

Benefits of technology

It improves the product consistency of the relay moving spring assembly, ensures stable contact between the moving contact and the stationary contact, extends service life, and has a simple structure that is easy to process.

✦ Generated by Eureka AI based on patent content.

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Abstract

A high-consistency relay moving spring assembly comprises a frame, an abutting gasket, a moving contact assembly and a buckling assembly. The frame comprises a frame body, a buckle and a guide column. The moving contact assembly comprises a connecting plate, a moving contact, a compensation gasket, a pinch plate, a pin and an elastic piece. The two ends of the compensation gasket abut against the two ends of the abutting gasket. A compensation gasket is arranged between the connecting plate and the abutting gasket. The two ends of the compensation gasket abut against the two ends of the abutting gasket, and errors in the gasket manufacturing process are compensated or eliminated through deformation of the compensation gasket and the abutting gasket after abutting, so that the middle area of the connecting plate is kept stressed all the time. The moving contacts at the two ends are ensured to be uniformly stressed, so that the moving contacts can be kept consistent when abutting against the static contacts, and the structure is simple and convenient to process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to relay technology field especially a high consistency's relay moving spring subassembly. BACKGROUND

[0002] The magnetic latching relay is a new type of relay developed in recent years, which is also an automatic switch. Like other electromagnetic relays, it automatically connects and disconnects the circuit. The difference is that the normally closed or normally open state of the magnetic latching relay completely depends on the action of the permanent magnet, and the switching state is triggered by a pulse electric signal of a certain width.

[0003] The magnetic latching relay is a new type of relay developed in recent years, which is also an automatic switch. Like other electromagnetic relays, it automatically connects and disconnects the circuit. The difference is that the normally closed or normally open state of the magnetic latching relay completely depends on the action of the permanent magnet, and the switching state is triggered by a pulse electric signal of a certain width.

[0004] In the patent CN202320932075.8, a relay is disclosed, which includes an armature assembly, a main contact part, an auxiliary contact part, and a linkage. The main contact part includes a main moving spring and a main stationary spring, and the main moving spring is connected to the armature assembly. The auxiliary contact part includes an auxiliary moving spring assembly and an auxiliary stationary spring assembly, and the linkage is connected to the armature assembly and the auxiliary moving spring assembly. The main contact part and the auxiliary contact part are respectively arranged at both ends of the movement direction of the linkage. The relay of the utility model embodiment reduces the installation requirements of the linkage installed between the armature assembly and the auxiliary moving spring assembly, ensures the assembly size chain precision of the linkage, the armature assembly, and the auxiliary moving spring assembly, improves the consistency of the movement of the armature assembly and the auxiliary moving spring assembly, and ensures the contact stability of the auxiliary contact part. However, the structure is relatively complex, and there is still room for improvement. SUMMARY

[0005] Therefore, the utility model provides a high consistency's relay moving spring subassembly to solve the above technical problem.

[0006] A high-consistency relay moving spring assembly comprises a frame, a top abutting pad arranged on the frame, a pair of moving contact assemblies arranged on the top abutting pad, and a buckling assembly buckled on the frame. The frame comprises a frame body, two buckles arranged on both ends of one side of the frame body, and two guide columns arranged between the two buckles. The top abutting pad comprises a top abutting body and two pairs of top abutting ends arranged on both sides of the top abutting body. Two pairs of the top abutting ends are bent towards the moving contact assemblies along the end connected with the top abutting body, and the free ends of the two pairs of top abutting ends are bent towards the frame. Each moving contact assembly comprises a connecting plate, two moving contacts arranged on both ends of the connecting plate, a compensation pad arranged on the end of the connecting plate away from the moving contacts, a buckle plate buckled on the middle region of the connecting plate, a pin penetrating the connecting plate, the compensation pad, and the buckle plate, and a resilient member arranged between the buckle plate and the top abutting pad. The compensation pad comprises a pad body, two compensation ends arranged on both ends of the pad body, a through hole arranged in the middle region of the pad body, and two convex column holes symmetrically arranged on both sides of the through hole. The two ends of the compensation pad are bent towards the top abutting pad, and the end faces of the two ends belong to the same horizontal plane. The two ends of the compensation pad abut against the two ends of the top abutting pad.

[0007] Further, two insertion holes are arranged on the top abutting body corresponding to the positions of the guide columns. Further, the connecting plate is provided with a groove in the middle region of each side edge towards the buckle.

[0008] Further, two convex columns are arranged on the end face of the connecting plate away from the moving contacts.

[0009] Further, the length of the compensation pad is the same as the length of the top abutting pad.

[0010] Further, the buckling assembly comprises a buckling member for covering the moving contact assemblies and buckling with the buckle, two pins penetrating the buckling member and the two moving contact assemblies, and two resilient members sleeved with the pins and the guide columns.

[0011] Further, the buckling member is provided with a clamping port on each end face corresponding to the positions of the buckle.

[0012] Further, one end of the resilient member is sleeved on the pin, and the other end is connected with the guide column.

[0013] Compared with the prior art, the present invention provides a highly consistent relay moving spring assembly by setting a compensating shim between the connecting plate and the abutting shim. The two ends of the compensating shim abut against the two ends of the abutting shim. The deformation of the two components after abutment compensates for or eliminates errors in the shim manufacturing process, ensuring that the connecting plate always maintains force in its central region. This ensures uniform force on the moving contacts at both ends, maintaining consistency when abutting against the stationary contacts. Furthermore, the structure is simple and easy to manufacture. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of a highly consistent relay spring assembly provided by this utility model.

[0015] Figure 2 for Figure 1 An exploded view of a highly consistent relay spring assembly.

[0016] Figure 3 for Figure 1 A schematic diagram of the frame structure of a highly consistent relay spring assembly.

[0017] Figure 4 for Figure 1 A schematic diagram of the structure of the compensation pad in the highly consistent relay spring assembly. Detailed Implementation

[0018] The specific embodiments of this utility model are described in further detail below. It should be understood that the description of the embodiments of this utility model herein is not intended to limit the scope of protection of this utility model.

[0019] like Figures 1 to 3 The diagram shown is a structural schematic of a high-consistency relay spring assembly provided by this utility model. The high-consistency relay spring assembly includes a frame 10, a backing pad 20 disposed on the frame 10, a pair of moving contact assemblies 30 disposed on the backing pad 20, and a fastening assembly 40 fastened to the frame 10. It is conceivable that the high-consistency relay spring assembly also includes other functional structures, such as a swing arm groove, a slide rail, etc., which are technologies known to those skilled in the art and will not be described in detail here.

[0020] The frame 10 includes a frame body 11, two buckles 12 respectively disposed on opposite ends of the frame body 11, and two guide posts 13 disposed between the two buckles 12.

[0021] The frame body 11 is accommodated in a relay base (not shown in the figure). The buckle 12 is buckled with the buckle assembly 40 to fix the movable contact assembly 30 to the frame body 11. The guide column 13 is used to mount the abutting pad 20 and connect the movable contact assembly 30.

[0022] The abutting pad 20 is a metal sheet and is once stamped and formed. The abutting pad 20 comprises an abutting body 21 and two pairs of abutting ends 22 arranged on both sides of the abutting body 21. The abutting body 21 is provided with two insertion holes 23 corresponding to the positions of the guide columns 13. The abutting body 21 is inserted on the guide columns 13 through the two insertion holes 23. The two pairs of abutting ends 22 are bent towards the movable contact assembly 30 along the end connected with the abutting body 21, and the free ends of the two pairs of abutting ends 22 are bent towards the frame 10, so that the end faces of the two pairs of abutting ends 22 are in the same horizontal plane.

[0023] The movable contact assembly 30 comprises a connecting plate 31, two movable contacts 32 arranged respectively at both ends of the connecting plate 31, a compensation pad 33 arranged on the end face of the connecting plate 31 away from the movable contacts 32, and a buckle plate 34 buckled in the middle region of the connecting plate 31.

[0024] The connecting plate 31 is provided with a recess 35 in the middle region of each side edge towards the buckle 12, for accommodating the buckle plate 34. The movable contacts 32 are used to abut against the static contacts (not shown in the figure) to connect the current. The connecting plate 31 is provided with two protruding columns 36 spaced apart on the end face away from the movable contacts 32.

[0025] Please refer to Figure 4 The compensation pad 33 comprises a pad body 331, two compensation ends 332 arranged at both ends of the pad body 331, a through hole 333 arranged in the middle region of the pad body 331, and two protruding column holes 334 symmetrically arranged on both sides of the through hole 333. The through hole 333 is used in cooperation with the buckle assembly 40. The two protruding column holes 334 are arranged corresponding to the positions of the two protruding columns 36, and the protruding column holes 334 are sleeved on the protruding columns 36, so as to fix the compensation pad 33 on the connecting plate 31. The compensation ends 332 at both ends are bent towards the abutting pad 20, and the end portions of the two compensation ends 332 are in the same horizontal plane.

[0026] The length of the compensation pad 33 is the same as the length of the abutting pad 20, so that the compensation ends 332 and the abutting ends 22 abut horizontally.

[0027] In actual production, the two ends of the abutting gasket 20 and the compensation gasket 33 will have errors, and are not in the same horizontal plane. Through the mutual abutting of the two ends of the compensation gasket 33 and the abutting gasket 20, and the middle region of the compensation gasket 33 always abutting the middle region of the connecting plate 31, the compensation gasket 33 is bent at the two ends after abutting with the abutting gasket 20, eliminating the error of the abutting gasket 20 produced in production, so as to ensure that the stress point of the connecting plate 31 is always in the middle region, and then the moving contact 32 at the two ends of the connecting plate 31 can abut the static contact (not shown in the figure) at the same time.

[0028] The two ends of the buckle plate 34 are inserted into the groove 35, and the middle region of the compensation gasket 33 is tightly attached to the connecting plate 31, avoiding the middle region of the buckle plate 34 arching after being stressed, affecting the face-to-face abutting of the two ends of the compensation gasket 33 and the two ends of the abutting gasket 20.

[0029] The buckle assembly 40 includes a buckle member 41 covering the moving contact assembly 30 and buckling with the buckle 12, two pins 42 respectively penetrating the buckle member 41 and the two moving contact assemblies 30, and two elastic members 43 respectively sleeving the pins 42 and the guide columns 13.

[0030] The cross section of the buckle member 41 is a groove structure. The buckle member 41 is provided with a clamping port 44 on the corresponding two end faces, and the clamping port 44 corresponds to the position of the buckle 12, so as to buckle the buckle member 41 on the frame 10.

[0031] One end of the pin 42 penetrates the buckle member 41 and the moving contact assembly 30, connecting the buckle member 41 and the moving contact assembly 30 together, increasing the stability after connection, and providing a sleeving fulcrum for the elastic member 43.

[0032] One end of the elastic member 43 is sleeved on the pin 42, and the other end is connected with the guide column 13, so as to be clamped between the abutting gasket 20 and the moving contact assembly 30, so that when the moving contact 32 is excessively pressed, the elastic member 43 can be compressed to absorb the pressure, and keep the moving contact 32 and the static contact (not shown in the figure) in close contact.

[0033] In use, the moving spring assembly is pulled by the magnetic steel assembly and moves towards the static contact, so that the moving contact 32 abuts against the static contact (not shown) to form a circuit. When the moving contact 32 abuts against the static contact, the elastic member 43 is compressed, and the two ends of the abutting pad 20 and the compensation pad 33 are also compressed, so that the two ends of the moving contact 32 are always balanced.

[0034] Compared with the prior art, the moving spring assembly of the relay with high consistency provided by the utility model is provided with a compensation pad 33 between the connecting plate 31 and the abutting pad 20. The two ends of the compensation pad 33 abut against the two ends of the abutting pad 20, the deformation compensation or error elimination of the two components of the compensation pad 33 and the abutting pad 20 after abutting against each other eliminates the error in the manufacturing process of the pad, so that the connecting plate 31 always keeps the middle region under stress, ensures that the two ends of the moving contact 32 are balanced, and keeps consistency when abutting against the static contact, and the structure is simple and convenient to process.

[0035] The above is only the preferred embodiment of the utility model, and is not used for limiting the protection scope of the utility model, and any modification, equivalent replacement or improvement within the utility model spirit covers the claim scope of the utility model.

Claims

1. A high-consistency relay armature assembly, characterized by: The high-consistency relay spring assembly comprises a frame, a top abutting pad arranged on the frame, a pair of movable contact assemblies arranged on the top abutting pad, and a buckling assembly buckled on the frame, the frame comprises a frame body, two buckles arranged on both ends of one side of the frame body, and two guide columns arranged between the two buckles, the top abutting pad comprises a top abutting body and two pairs of top abutting ends arranged on both sides of the top abutting body, the two pairs of top abutting ends are bent towards the movable contact assemblies along the end connected with the top abutting body, and the free ends of the two pairs of top abutting ends are bent towards the frame, each movable contact assembly comprises a connecting plate, a movable contact arranged on both ends of the connecting plate, a compensation pad arranged on the end of the connecting plate away from the movable contact, a buckling plate buckled in the middle region of the connecting plate, a pin penetrating the connecting plate, the compensation pad, and the buckling plate, and a resilient member arranged between the buckling plate and the top abutting pad, the compensation pad comprises a pad body, two compensation ends arranged on both ends of the pad body, a through hole arranged in the middle region of the pad body, and two convex column holes symmetrically arranged on both sides of the through hole, the two ends of the compensation pad are bent towards the top abutting pad, and the end faces of the two ends belong to the same horizontal plane, and the two ends of the compensation pad abut against the two ends of the top abutting pad.

2. The high-consistency relay armature assembly of claim 1, wherein: Two insertion holes are arranged on the top abutting body corresponding to the positions of the guide columns.

3. The high-consistency relay spring assembly of claim 1, wherein: The connecting plate is provided with a groove in the middle region of each side edge of the buckle.

4. The high-consistency relay spring assembly of claim 1, wherein: Two convex columns are arranged on the end face of the connecting plate away from the movable contact.

5. The high-consistency relay spring assembly as described in claim 1, characterized in that: The length of the compensation pad is the same as the length of the top abutting pad.

6. The high-consistency relay spring assembly of claim 1, wherein: The buckling assembly comprises a buckling member covering the movable contact assembly and buckling with the buckle, two pins penetrating the buckling member and the two movable contact assemblies, and two resilient members sleeved with the pins and the guide columns.

7. The high-consistency relay spring assembly of claim 6, wherein: The buckling member is provided with a clamping hole on each end face corresponding to the positions of the buckle.

8. The high-consistency relay spring assembly of claim 1, wherein: One end of the resilient member is sleeved on the pin, and the other end is connected with the guide column.

Citation Information

Patent Citations

  • Relay

    CN219642750U