Package substrate pressing system
By introducing a combined structure of heat exchange group, cold exchange group and controller into the substrate lamination system, the problems of low temperature control accuracy and high energy consumption are solved, achieving high efficiency and energy saving and improved stability, ensuring stable operation of the equipment under fault conditions.
Patent Information
- Application Number
- CN202422400053.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-09-30
AI Technical Summary
Existing substrate lamination systems suffer from problems such as low temperature control accuracy, high energy consumption, insufficient waste heat recovery, and insufficient equipment stability, especially in high-temperature environments where heat exchange equipment is prone to damage.
It adopts a combined structure of heat exchange group, cold exchange group, valve and compressor group, and uses a controller to precisely control the flow of medium to achieve efficient heat utilization and redundancy, ensuring that the system can still maintain stability when the heat source or cold source fails.
It achieves high efficiency and energy saving and precise temperature control in the substrate lamination system, improves the stability and energy efficiency of the system, avoids damage to heat exchange equipment, and enhances the functional redundancy of the equipment.
Smart Images

Figure CN223730024U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper clad plate production and manufacturing technology, especially a kind of packaging substrate pressing system. BACKGROUND
[0002] The substrate is the basic material for manufacturing PCB, and in general, the substrate is copper foil laminated plate, and single-sided and double-sided printed boards are manufactured on the substrate material-copper foil laminated plate (CCL) by selectively processing holes, electroless copper plating, electroplating copper, etching and other processes to obtain the required circuit pattern. Another type of multilayer printed board is also manufactured by using the inner core thin copper foil plate as the base, and the conductive pattern layer and the prepreg are alternately bonded together by one-time lamination to form 3 or more conductive pattern layers interconnected. It has the functions of conduction, insulation and support. The performance, quality, processability, manufacturing cost and manufacturing level of the printed board are largely dependent on the substrate material.
[0003] The existing substrate pressing system, as shown in Figure 1 has the following defects:
[0004] Firstly, when cooling (warming up), the press heat oil needs to circulate to continuously pass through the heat exchanger for continuous cooling (warming up), and the temperature difference ΔT is limited by the area of the heat exchanger, which is basically a constant value, and cannot be quickly cooled. When the temperature changes, hot oil and cold oil are mixed (especially at the initial stage and the end), in order to improve the temperature control accuracy, the energy consumption power demand in unit time is large, and the heat production capacity of the equipment is required to be high.
[0005] Secondly, when the amount of waste heat recovery is greater than the heat consumption, the heat recovered by waste heat recovery cannot be used up, which will cause the temperature of the hot oil in the storage tank to continuously rise and exceed the safety limit value.
[0006] Thirdly, when the outside air temperature is very high in summer, the high-temperature section is cooled, and the high-temperature water converted by cooling must be transferred to the external heat exchange and heat dissipation system (such as cooling tower) in time, and the problem of hot water after heat exchange easily damaging the heat exchange fins of the external heat exchange and heat dissipation system (such as cooling tower) will occur.
[0007] Fourthly, the heat redundancy of the unit is not enough, and the heat source or cold source will be down when it fails. Utility model content
[0008] The technical problem to be solved by the utility model is to provide a packaging substrate pressing system with good function redundancy, which can greatly improve the stability of the system and efficiently and energy-efficiently control the temperature of the press.
[0009] To solve the above technical problems, the packaging substrate pressing system comprises a heat exchange group 1, a cold exchange group 2, a first valve 51, a second valve 52 and at least one press group 3;
[0010] The heat exchange group 1, the cold exchange group 2, the first valve 51, the second valve 52, the third valve 53 and the press group 3 are connected through pipelines;
[0011] The heat exchange group 1 comprises a first tank 11;
[0012] The cold exchange group 2 comprises a third tank 13;
[0013] The press group 3 comprises a press 6 and a third pump 43;
[0014] The inlet of the press 6 is the inlet of the upper heat plate 61 and the lower heat plate 62, and the outlet of the press 6 is the outlet of the upper heat plate 61 and the lower heat plate 62;
[0015] The first valve 51 is connected to the outlet of the heat exchange group 1, and the outlet of the first valve 51 is connected to the inlet of the third pump 43;
[0016] The outlet of the third pump 43 is connected to the inlet of the press 6;
[0017] The second valve 52 is connected to the outlet of the press 6, and the first outlet of the second valve 52 is connected to the first inlet of the first tank 11, and the second outlet of the second valve 52 is connected to the inlet of the third tank 13.
[0018] Preferably, the packaging substrate pressing system further comprises a controller 8;
[0019] The heat exchange group 1 further comprises a heat tank temperature sensor 81, and the heat tank temperature sensor 81 is used for detecting the temperature of the medium in the first tank 11;
[0020] The cold exchange group 2 further comprises a cold tank temperature sensor 82, and the cold tank temperature sensor 82 is used for detecting the temperature of the medium in the third tank 13;
[0021] The press group 3 further comprises a press temperature sensor 63, and the press temperature sensor 63 is used for detecting the temperature of the press 6;
[0022] The controller 8 is used for controlling the opening and closing of the first outlet and the second outlet of the second valve 52 according to the temperature of the press 6 and the temperature of the medium in the first tank 11.
[0023] Preferably, the temperature of the press 6 is the temperature of the medium at the outlet of the heat plate of the press or the temperature of the substrate pressing material between the upper heat plate and the lower heat plate of the press 6;
[0024] The temperature of the medium in the first tank 11 is the temperature of the medium at the outlet of the first tank 11.
[0025] The temperature of the medium in the third tank 13 is the temperature of the medium at the outlet of the third tank 13.
[0026] Preferably, the packaging substrate pressing system further comprises a third valve 53.
[0027] The second valve 52 has a first outlet connected to an inlet of the third valve 53.
[0028] The third valve 53 has a second outlet connected to a first inlet of the first tank 11, and a first outlet connected to a first outlet of the first valve 51 and an inlet of the third pump 43.
[0029] The third valve 53 and the first valve 51 are proportional valves of the same type.
[0030] Preferably, the packaging substrate pressing system further comprises a fourth valve 54.
[0031] The cold exchange group 2 further comprises a second heat exchanger 32, a fourth tank 14, a fifth pump 45, and a cold source 22.
[0032] The second heat exchanger 32 has an outlet on the cold source side connected to an inlet of the fourth tank 14, an inlet on the cold source side connected to an outlet of the cold source 22, an outlet on the press side connected to an inlet of the fourth valve 54, and an inlet on the press side connected to an outlet of the third tank 13.
[0033] The fifth pump 45 has an inlet connected to an outlet of the fourth tank 14, and an outlet connected to an inlet of the cold source 22.
[0034] The third valve 53 has a first outlet connected to a first outlet of the first valve 51, a first outlet of the fourth valve 54, and an inlet of the third pump 43.
[0035] The first valve 51 has a first outlet connected to a first outlet of the fourth valve 54 and an inlet of the third pump 43 through a pipeline, and a second outlet connected to an inlet of the third tank 13.
[0036] The second valve 52 has a second outlet connected to an inlet of the third tank 13.
[0037] The fourth valve 54 has a second outlet connected to an inlet of the third tank 13.
[0038] Preferably, the packaging substrate pressing system further comprises a sixth pump 46.
[0039] The first valve 51 has a second outlet connected to an outlet of the sixth pump 46 and an inlet of the third tank 13.
[0040] The second valve 52 has a second outlet connected to an outlet of the sixth pump 46 and an inlet of the third tank 13.
[0041] The second outlet of the fourth valve 54 is connected to the inlet of the sixth pump 46.
[0042] Preferably, the encapsulation substrate pressing system further comprises a high tank 71;
[0043] The high tank 71 is fixedly arranged above the first tank 11;
[0044] The high tank 71 is connected to the top of the first tank 11, so as to prevent the volatile gas in the first tank 11 from overflowing and to prevent the high-temperature medium in the first tank 11 from contacting air.
[0045] Preferably, the press group 3 further comprises a vacuum pump 65 and a pressure sensor 66;
[0046] The pressure sensor 66 is used to detect the pressure in the sealant in the press 6;
[0047] The vacuum pump 65 is connected to the seal cavity of the press 6;
[0048] The controller controls the vacuum pump 65 to stop working when the pressure in the sealant reaches a set value;
[0049] The controller is a PLC system or an industrial PC or a computing control system thereof.
[0050] Preferably, the heat exchange group 1 further comprises a second tank 12, a heat source 21, a first heat exchanger 31, a first pump 41 and a second pump 42;
[0051] The first heat exchanger 31 has a heat source side inlet connected to the outlet of the heat source 21, a heat source side outlet connected to the inlet of the second tank 12, a press side inlet connected to the outlet of the first tank 11, and a press side outlet connected to the inlet of the first pump 41 through a pipeline;
[0052] The second pump 42 has an inlet connected to the outlet of the second tank 12 and an outlet connected to the inlet of the heat source 21;
[0053] The first pump 41 has an outlet connected to the second inlet of the first tank 11;
[0054] The pipeline from the press side outlet to the inlet of the first pump 41 is provided with the heated medium outlet of the heat exchange group 1.
[0055] Preferably, the heat exchange group 1 further comprises the heat source 21 and a seventh pump 47;
[0056] The first outlet of the first tank 11 is the heated medium outlet of the heat exchange group 1;
[0057] The second outlet of the first tank 11 is connected to the inlet of the seventh pump 47;
[0058] The heat source 21 has an inlet connected to an outlet of the seventh pump 47 and an outlet connected to a second inlet of the first tank 11.
[0059] Preferably, the heat exchange group 1 further comprises a waste heat recovery device 24 and an eighth pump 48.
[0060] The third outlet of the first tank 11 is connected to an inlet of the eighth pump 48.
[0061] The waste heat recovery device 24 has an inlet connected to an outlet of the eighth pump 48 and an outlet connected to a third inlet of the first tank 11.
[0062] Preferably, the packaging substrate pressing system further comprises a fifth valve 55 and a sixth valve 56.
[0063] The fifth valve 55 has an outlet connected to a fourth inlet of the first tank 11 and an inlet connected to a second outlet of the second valve 52.
[0064] The sixth valve 56 has an outlet connected to an inlet of the third tank 13 and an inlet connected to a second outlet of the second valve 52.
[0065] The packaging substrate pressing system of the utility model, the controller 8 controls the opening and closing of the first outlet and the second outlet of the second valve 52 according to the temperature of the press 6 and the temperature of the medium in the first tank 11, when the heat source of the heat exchange group 1 or the cold source of the cooling unit 2 fails, the first tank 11 (hot oil tank) or the cold oil tank (third tank 13) still has certain heat keeping effect, the function redundancy is good, the stability of the system can be greatly improved, and the temperature of the press 6 can be precisely controlled with high efficiency and energy saving. BRIEF DESCRIPTION OF DRAWINGS
[0066] In order to more clearly illustrate the technical scheme of the utility model, the following will be briefly introduced the drawings needed to be used by the utility model, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating creative labor.
[0067] Figure 1 It is a kind of substrate pressing system structural schematic diagram of prior art;
[0068] Figure 2 It is the multi-practice group structural schematic diagram of one embodiment of the packaging substrate pressing system of the utility model;
[0069] Figure 3 It is the single-press group structural schematic diagram of one embodiment of the packaging substrate pressing system of the utility model;
[0070] Figure 4It is another embodiment of the packaging substrate pressing system of the utility model and a single press unit structure schematic diagram.
[0071] Mark explanation:
[0072] 1 heat exchange group; 2 cold exchange group; 3 press unit; 8 controller; 6 press; 61 upper hot disc; 62 lower hot disc; 63 press temperature sensor; 65 vacuum pump; 66 pressure sensor; 11 first tank; 12 second tank; 13 third tank; 14 fourth tank; 21 heat source; 24 waste heat recovery device; 22 cold source; 31 first heat exchanger; 32 second heat exchanger; 41 first pump; 42 second pump; 43 third pump; 45 fifth pump; 46 sixth pump; 47 seventh pump; 48 eighth pump; 51 first valve; 52 second valve; 53 third valve; 54 fourth valve; 55 fifth valve; 56 sixth valve; 71 high tank; 81 hot tank temperature sensor; 82 cold tank temperature sensor. Specific embodiments
[0073] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative effort fall within the scope of the utility model.
[0074] The "first", "second" and similar words used in the present application do not represent any order, quantity or importance, but are only used to distinguish different components. "Include" or "contain" and similar words mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connection" or "connection" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right", "front", "back" and the like are only used to represent relative positional relationship, which may change accordingly when the absolute position of the described object changes.
[0075] It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.
[0076] Embodiment one
[0077] As shown in Figure 2 , Figure 3 , Figure 4 The packaging substrate pressing system comprises a heat exchange group 1, a cold exchange group 2, a first valve 51, a second valve 52, a controller 8 and at least one press unit 3.
[0078] The heat exchange group 1, the cold exchange group 2, the first valve 51, the second valve 52, the third valve 53 and the press group 3 are connected by pipelines;
[0079] The heat exchange group 1 comprises a first tank 11 and a hot tank temperature sensor 81; the hot tank temperature sensor 81 is used to detect the temperature of the medium in the first tank 11;
[0080] The cold exchange group 2 comprises a third tank 13 and a cold tank temperature sensor 82; the cold tank temperature sensor 82 is used to detect the temperature of the medium in the third tank 13;
[0081] The press group 3 comprises a press 6, a press temperature sensor 63 and a third pump 43;
[0082] The press temperature sensor 63 is used to detect the temperature of the press 6;
[0083] The inlet of the press 6 is the inlet of the upper hot plate 61 and the lower hot plate 62, and the outlet of the press 6 is the outlet of the upper hot plate 61 and the lower hot plate 62;
[0084] The first valve 51 has an inlet connected to the outlet of the heated medium of the heat exchange group 1, and an outlet connected to the inlet of the third pump 43;
[0085] The outlet of the third pump 43 is connected to the inlet of the press 6;
[0086] The second valve 52 has an inlet connected to the outlet of the press 6, a first outlet connected to the first inlet of the first tank 11, and a second outlet connected to an inlet of the third tank 13;
[0087] The controller 8 is used to control the opening and closing of the first outlet and the second outlet of the second valve 52 according to the temperature of the press 6 and the temperature of the medium in the first tank 11.
[0088] In the packaging substrate pressing system of the first embodiment, the controller 8 controls the opening and closing of the first outlet and the second outlet of the second valve 52 according to the temperature of the press 6 and the temperature of the medium in the first tank 11. When the heat source of the heat exchange group 1 or the cold source of the cooling machine group 2 fails, the first tank 11 (hot oil tank) or the third tank 13 (cold oil tank) still has a certain heat retention function, the functional redundancy is good, the stability of the system can be greatly improved, and the temperature of the press 6 can be precisely controlled with high efficiency and energy saving.
[0089] Embodiment two
[0090] Based on the packaging substrate press system of embodiment one, when the temperature of the press 6 is raised, if the difference between the temperature of the press 6 and the temperature of the medium in the first tank 11 is not less than a first set temperature (for example, 10°C), the controller 8 controls the second valve 52 to make the medium flowing back from the hot plate of the press 6 to flow through the second outlet of the second valve 52 to the third tank 13 of the cold exchange group 2; when the difference between the temperature of the press 6 and the temperature of the medium in the first tank 11 is less than the first set temperature (for example, 10°C), the controller 8 controls the second valve 52 to make the medium flowing back from the hot plate of the press 6 to flow through the first outlet of the second valve 52 to the first tank 11 of the heat exchange group 1.
[0091] Preferably, the temperature of the press 6 is the temperature of the medium at the outlet of the hot plate of the press 6 or the temperature of the packaging substrate press material between the upper and lower hot plates of the press 6.
[0092] Preferably, the temperature of the medium in the first tank 11 is the temperature of the medium at the outlet of the first tank 11.
[0093] Preferably, the temperature of the medium in the third tank 13 is the temperature of the medium at the outlet of the third tank 13.
[0094] In the packaging substrate press system of embodiment two, when the temperature of the press 6 is raised, the heat of the medium comes from the medium in the first tank 11. During the process of raising the temperature of the press 6, the medium with high heat is connected to the third pump 43 through the first valve 51, enters the hot plate of the press 6, and then flows back to the first tank 11 from the hot plate through the first outlet of the second valve 52. When the temperature of the press 6 is raised, as the difference between the temperature of the press 6 and the set process temperature becomes smaller, the controller 8 correspondingly controls the rotation speed of the third pump 43 to be reduced and controls the opening degree of the first valve 51 and the second valve 52 to be reduced. At the beginning of raising the temperature of the press 6, there is a part of cold oil in the press 6 and the pipeline. At this time, when the difference between the temperature of the press 6 and the temperature of the medium in the first tank 11 is not less than a first set temperature (for example, 10°C), the medium flowing back from the hot plate of the press 6 flows through the second outlet of the second valve 52 to the third tank 13 of the cold exchange group 2. When it is detected that the difference between the temperature of the press 6 and the temperature of the medium in the first tank 11 is less than the first set temperature (for example, 10°C), the controller controls the opening degree of the first outlet of the second valve 52 to be increased to make the medium flow to the first tank 11 of the heat exchange group 1. In the packaging substrate press system of embodiment one, during the process of raising the temperature of the press 6, the cold medium can be ensured to flow back to the third tank 13 of the cold exchange group 2 and the hot medium can be ensured to flow back to the first tank 11 of the heat exchange group 1, so that the heat can be fully utilized without waste, and the energy efficiency can be greatly improved.
[0095] Embodiment three
[0096] Based on embodiment two, as shown in FIG. 2, the packaging substrate press system further comprises a third valve 53. Figure 3 、 Figure 4 The first outlet of the second valve 52 is connected to the inlet of the third valve 53.
[0097] The first outlet of the second valve 52 is connected to the inlet of the third valve 53.
[0098] the third valve 53, the second outlet of which is connected to the first inlet of the first tank 11, and the first outlet of which is connected to the first outlet of the first valve 51 and the inlet of the third pump 43;
[0099] The third valve 53 and the first valve 51 are proportional valves of the same type.
[0100] Preferably, when the temperature of the press 6 is to be raised, the controller 8 controls the rotation speed of the third pump 43, the proportional opening of the first valve 51 and the proportional opening of the third valve 53 according to the difference between the temperature of the press 6 and the set process temperature.
[0101] Preferably, when the temperature of the press 6 is to be raised, the rotation speed of the third pump 43 is positively correlated with the difference, and the proportional opening of the first outlet of the third valve 53 plus the proportional opening of the first outlet of the first valve 51 equals 1.
[0102] Preferably, when the temperature of the press 6 is to be maintained, and the temperature to be maintained is higher than the temperature of the medium in the third tank 13, the controller 8 controls the proportional opening of the first outlet of the third valve 53 and the proportional opening of the first outlet of the first valve 51 according to the temperature to be maintained, and the proportional opening of the first outlet of the third valve 53 plus the proportional opening of the first outlet of the first valve 51 equals 1, and controls the rotation speed of the third pump 43 according to the temperature to be maintained. The flow rates of the two valves can ensure temperature stability, so as to accurately maintain the temperature.
[0103] In the packaging substrate pressing system of the third embodiment, when the temperature of the press 6 is to be raised, the heat of the medium comes from the medium in the first tank 11. During the process of raising the temperature of the press 6, the medium with high heat passes through the first outlet of the first valve 51, enters the hot plate of the press 6 through the third pump 43, and then returns to the first tank 11 through the first outlet of the second valve 52 and the second outlet of the third valve 53. When the temperature of the press 6 is to be raised, as the difference between the temperature of the press 6 and the set process temperature becomes smaller, the controller 8 correspondingly controls the rotation speed of the third pump 43 to be reduced, and controls the proportional openings of the third valve 53 and the first valve 51, so as to accurately control the temperature of the press 6 and improve energy efficiency.
[0104] The fourth embodiment
[0105] Based on the third embodiment, as shown in the accompanying drawings, the packaging substrate pressing system further comprises a fourth valve 54. Figure 3 、 Figure 4 The cold exchange group 2 further comprises a second heat exchanger 32, a fourth tank 14, a fifth pump 45 and a cold source (such as a cooling tower) 22.
[0106] The cold exchange group 2 further comprises a second heat exchanger 32, a fourth tank 14, a fifth pump 45 and a cold source (such as a cooling tower) 22.
[0107] The second heat exchanger 32 has its cold source side outlet connected to the fourth tank 14 inlet, its cold source side inlet connected to the cold source 22 outlet, its press side outlet connected to the fourth valve 54 inlet, and its press side inlet connected to the third tank 13 outlet.
[0108] The fifth pump 45 has its inlet connected to the fourth tank 14 outlet, and its outlet connected to the cold source 22 inlet.
[0109] The third valve 53 has its first outlet connected to the first outlet of the first valve 51, the first outlet of the fourth valve 54, and the inlet of the third pump 43.
[0110] The first valve 51 has its first outlet connected to the first outlet of the fourth valve 54 and the inlet of the third pump 43 through a pipe, and its second outlet connected to the inlet of the third tank 13.
[0111] The second outlet of the second valve 52 is connected to the inlet of the third tank 13.
[0112] The second outlet of the fourth valve 54 is connected to the inlet of the third tank 13.
[0113] Preferably, when the temperature of the press 6 is to be lowered, and a large amount of heat needs to be absorbed, the controller 8 controls the proportional opening of the first outlet of the third valve 53 and the first valve 51 to gradually change at the same time, so that the medium from the press 6 returns to the first tank 11 or to the third tank 13.
[0114] Preferably, when the temperature of the press 6 is to be lowered, if the difference between the temperature of the medium at the outlet of the press 6 and the temperature of the medium in the first tank 11 is less than a first set temperature, the controller 8 controls the proportional opening of the second outlet of the third valve 53 to increase, thereby increasing the amount of medium returning to the first tank 11.
[0115] Preferably, when the temperature of the press 6 is to be lowered, if the difference between the temperature of the medium at the outlet of the press 6 and the set low temperature is less than a first set temperature, the controller 8 controls the first outlet of the second valve 52 to open, so that the second valve 52 is connected to the third valve 53, the proportional opening of the first outlet of the first valve 51 is increased, and the proportional opening of the second outlet of the third valve 53 is increased, until the temperature of the medium at the outlet of the press 6 finally stabilizes at the desired temperature, and enters the temperature maintaining stage.
[0116] Preferably, when the temperature of the press 6 is to be lowered, if the difference between the temperature of the medium at the outlet of the press 6 and the temperature of the medium in the first tank 11 is greater than or equal to a first set temperature, the controller 8 controls the proportional opening of the first outlet of the third valve 53 to increase, and the proportional opening of the second outlet of the first valve 51 to increase, thereby increasing the amount of medium returning to the third tank 13.
[0117] Preferably, when the temperature of the press 6 is to be lowered, if the difference between the temperature of the medium at the outlet of the press 6 and the temperature of the medium in the first tank 11 is greater than a second set temperature (for example, 20°C, the temperature difference is large), the second set temperature is greater than the first set temperature, the controller 8 controls the first outlet of the second valve 52 to be closed and the second outlet to be opened, controls the first outlet of the fourth valve 54 to be opened, so that the medium flowing out of the press 6 is directly led to the third tank 13, and then to the press side inlet of the second heat exchanger 32, and then flows from the press side outlet of the second heat exchanger 32 to the fourth valve 54, and then to the third pump 43 and the press 6 to form a temperature lowering cycle.
[0118] The packaging substrate pressing system of the fourth embodiment, the inlet and outlet of the cold source side of the second heat exchanger 32, the fourth tank 14, the fifth pump 45, and the cold source (for example, a cooling tower) 22 form a cold source input cycle, the inlet of the press side of the second heat exchanger 32 is connected to the outlet of the third tank 13, the outlet of the press side of the second heat exchanger 32 is connected to the fourth valve 54, one outlet of the fourth valve 54 is connected to the inlet of the sixth pump 46, and the fourth valve 54, the sixth pump 46, and the third tank 13 form a cold source output cycle.
[0119] The fifth embodiment
[0120] Based on the fourth embodiment, as shown in Figure 3 、 Figure 4 The packaging substrate pressing system further comprises a sixth pump 46.
[0121] The second outlet of the first valve 51 is connected to the outlet of the sixth pump 46 and the inlet of the third tank 13.
[0122] The second outlet of the second valve 52 is connected to the outlet of the sixth pump 46 and the inlet of the third tank 13.
[0123] The second outlet of the fourth valve 54 is connected to the inlet of the sixth pump 46.
[0124] In the packaging substrate pressing system of the fifth embodiment, the medium carrying heat passes through the press side outlet of the first heat exchanger 31, the first valve 51 and the third pump 43, is connected to the inlets of the upper hot plate 61 and the lower hot plate 62 of the press 6 through a conveying pipeline, passes through the outlet of the hot plate to the inlet of the second valve 52, and then passes through the second outlet of the second valve 52 to the outlet of the sixth pump 46 and the inlet of the third tank 13 through a pipeline, and the outlet of the third tank 13 is connected to the press side inlet of the second heat exchanger 32.
[0125] In the packaging substrate lamination system of Example 5, when the press temperature is increased and the cold exchange group 2 is not involved in the press medium supply, the internal circulation of the cold exchange group 2 and the sixth pump 46 can cool the medium in the third tank 13 to near the cold source temperature. Similarly, when the press temperature is decreased and the heat exchange group 1 is not involved in the press medium supply, the heat exchange system can heat the medium in the first tank 11 to a specified temperature value. The two systems, cold exchange group 2 and heat exchange group 1, can operate independently without affecting each other, maximizing the reduction of heat exchange losses and significantly maintaining the stability of the system temperature and functional redundancy of heat.
[0126] Example 6
[0127] Based on Embodiment 1, the packaging substrate lamination system further includes a high-position groove 71;
[0128] The high-level tank 71 is fixedly installed above the first tank 11;
[0129] The high-level tank 71 is connected to the top of the first tank 11 to ensure that the volatile gas in the first tank 11 overflows, while isolating the high-temperature medium in the first tank 11 from contact with the air.
[0130] Preferably, the high-level tank 71 is fixedly positioned above the first tank 11 at a distance greater than 2 meters.
[0131] Preferably, the press unit 3 further includes a vacuum pump 65 and a pressure sensor 66;
[0132] The pressure sensor 66 is used to detect the pressure in the sealing colloid of the product pressed by the press 6;
[0133] The inlet of the vacuum pump 65 is connected to the sealed cavity of the pressed product of the press 6;
[0134] The controller stops the vacuum pump 65 from working when the pressure inside the sealant reaches a set value.
[0135] Preferably, the controller is a PLC system or an industrial PC or its computing control system.
[0136] Example 7
[0137] Based on the packaging substrate lamination system of Embodiment 1, such as Figure 3 As shown, the heat exchange group 1 also includes a second tank 12, a heat source (such as a boiler) 21, a first heat exchanger 31, a first pump 41, and a second pump 42;
[0138] The first heat exchanger 31 has its heat source side inlet connected to the outlet of heat source 21, its heat source side outlet connected to the inlet of the second tank 12, its compressor side inlet connected to the outlet of the first tank 11, and its compressor side outlet connected to the inlet of the first pump 41 through a pipeline.
[0139] the second pump 42, an inlet of which is connected to the outlet of the second tank 12, and an outlet of which is connected to the inlet of the heat source 21;
[0140] the first pump 41, an outlet of which is connected to the second inlet of the first tank 11;
[0141] the pipe, the outlet of which is connected to the inlet of the first pump 41, is provided with the outlet of the heated medium of the heat exchange group 1.
[0142] The packaging substrate pressing system of embodiment seven, the heat exchange group 1 of which is composed of a heat source (such as a boiler) 21, a second pump 42, a second tank 12, and a first heat exchanger 31, the heat source input, the medium flows to the second tank 12 through the outlet of the heat source side of the first heat exchanger 31, and flows to the heat source 21 under the driving of the second pump 42, and then flows to the inlet of the heat source side of the first heat exchanger 31 from the heat source 21, forming a cycle; the heat generated by the heat source 21 is transmitted to the circulation system on the other side (the press side) by the first heat exchanger 31, and the medium carrying the heat flows to the first pump 41 through the outlet of the other side (the press side) of the first heat exchanger 31, and then flows to the first tank 11, and then flows back to the inlet of the other side (the press side) of the first heat exchanger 31.
[0143] Embodiment eight
[0144] The packaging substrate pressing system based on embodiment five, as shown, Figure 4 the heat exchange group 1 further comprises a heat source (such as a boiler) 21 and a seventh pump 47;
[0145] the first outlet of the first tank 11 is the outlet of the heated medium of the heat exchange group 1;
[0146] the second outlet of the first tank 11 is connected to the inlet of the seventh pump 47;
[0147] the heat source 21, an inlet of which is connected to the outlet of the seventh pump 47, and an outlet of which is connected to the second inlet of the first tank 11.
[0148] Preferably, the heat exchange group 1 further comprises a waste heat recovery device 24 and an eighth pump 48;
[0149] the third outlet of the first tank 11 is connected to the inlet of the eighth pump 48;
[0150] the waste heat recovery device 24, an inlet of which is connected to the outlet of the eighth pump 48, and an outlet of which is connected to the third inlet of the first tank 11.
[0151] Preferably, the packaging substrate pressing system further comprises a fifth valve 55 and a sixth valve 56;
[0152] the fifth valve 55, an outlet of which is connected to the fourth inlet of the first tank 11, and an inlet of which is connected to the second outlet of the second valve 52;
[0153] The sixth valve 56 has an outlet connected to the inlet of the third tank 13 and an inlet connected to the second outlet of the second valve 52.
[0154] Preferably, when the temperature of the press 6 is lowered, when the medium temperature in the first tank 11 is higher than a safety threshold, the controller controls the sixth valve 56 to be closed, the fifth valve 55 to be opened, and the second outlet of the fourth valve 54 to be opened, so that the medium in the third tank 13 is pumped into the first tank 11 for cooling. The medium quantity can be controlled by the rotating speed of the sixth pump 46 and the opening degree of the second outlet of the fourth valve 54.
[0155] In the packaging substrate pressing system of the eighth embodiment, the heat source medium of the heat exchange group 1 and the press heat transfer medium can be recycled to utilize the excess heat energy.
[0156] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the scope of protection of the present application.
Claims
1. A package substrate press system, characterized by, It comprises a heat exchange group (1), a cold exchange group (2), a first valve (51), a second valve (52) and at least one press group (3); The heat exchange group (1), the cold exchange group (2), the first valve (51), the second valve (52), the third valve (53) and the press group (3) are connected by pipelines; The heat exchange group (1) comprises a first tank (11); The cold exchange group (2) comprises a third tank (13); The press group (3) comprises a press (6) and a third pump (43); The inlet of the press (6) is the inlet of the upper and lower heat plates (61 and 62), and the outlet of the press (6) is the outlet of the upper and lower heat plates (61 and 62); The first valve (51) is connected to the outlet of the heat exchange group (1), and the outlet of the first valve (51) is connected to the inlet of the third pump (43); The outlet of the third pump (43) is connected to the inlet of the press (6); The second valve (52) is connected to the outlet of the press (6), and the first outlet of the second valve (52) is connected to the first inlet of the first tank (11), and the second outlet of the second valve (52) is connected to an inlet of the third tank (13).
2. The packaging substrate pressing system according to claim 1, wherein the packaging substrate pressing system further comprises a controller (8); The heat exchange group (1) further comprises a heat tank temperature sensor (81) for detecting the temperature of the medium in the first tank (11); The cold exchange group (2) further comprises a cold tank temperature sensor (82) for detecting the temperature of the medium in the third tank (13); The press group (3) further comprises a press temperature sensor (63) for detecting the temperature of the press (6); The controller (8) is configured to control the opening and closing of the first outlet and the second outlet of the second valve (52) according to the temperature of the press (6) and the temperature of the medium in the first tank (11).
3. The packaging substrate pressing system according to claim 2, wherein the temperature of the press (6) is the temperature of the medium at the outlet of the press heat plate or the temperature of the substrate pressing material between the upper and lower heat plates of the press (6); The temperature of the medium in the first tank (11) is the temperature of the medium at the outlet of the first tank (11); The temperature of the medium in the third tank (13) is the temperature of the medium at the outlet of the third tank (13).
4. The packaging substrate pressing system according to claim 1, wherein the packaging substrate pressing system further comprises a third valve (53); The first outlet of the second valve (52) is connected to the inlet of the third valve (53); The second outlet of the third valve (53) is connected to the first inlet of the first tank (11), and the first outlet of the third valve (53) is connected to the first outlet of the first valve (51) and the inlet of the third pump (43); The third valve (53) and the first valve (51) are the same type of proportional valve.
5. The packaging substrate pressing system according to claim 4, wherein the packaging substrate pressing system further comprises a fourth valve (54); The cold exchange group (2) further comprises a second heat exchanger (32), a fourth tank (14), a fifth pump (45) and a cold source (22); The second heat exchanger (32) has its cold source side outlet connected to the inlet of the fourth tank (14), its cold source side inlet connected to the outlet of the cold source (22), its press side outlet connected to the inlet of the fourth valve (54), and its press side inlet connected to the outlet of the third tank (13); The fifth pump (45) has its inlet connected to the outlet of the fourth tank (14), and its outlet connected to the inlet of the cold source (22); The third valve (53) has its first outlet connected to the first outlet of the first valve (51), the first outlet of the fourth valve (54) and the inlet of the third pump (43); The first valve (51) has its first outlet connected to the first outlet of the fourth valve (54) and the inlet of the third pump (43) through a pipeline, and its second outlet connected to the inlet of the third tank (13); The second outlet of the second valve (52) is connected to the inlet of the third tank (13); The second outlet of the fourth valve (54) is connected to the inlet of the third tank (13).
6. The packaging substrate pressing system according to claim 5, wherein The packaging substrate pressing system further comprises a sixth pump (46); The second outlet of the first valve (51) is connected to the outlet of the sixth pump (46) and the inlet of the third tank (13); The second outlet of the second valve (52) is connected to the outlet of the sixth pump (46) and the inlet of the third tank (13); The second outlet of the fourth valve (54) is connected to the inlet of the sixth pump (46).
7. The packaging substrate pressing system according to claim 1, wherein The packaging substrate pressing system further comprises an elevated tank (71); The elevated tank (71) is fixedly arranged above the first tank (11); The elevated tank (71) is connected to the top of the first tank (11) to ensure that the volatile gas in the first tank (11) overflows, and to prevent the high-temperature medium in the first tank (11) from contacting air.
8. The packaging substrate pressing system according to claim 2, wherein The press group (3) further comprises a vacuum pump (65) and a pressure sensor (66); The pressure sensor (66) is used to detect the pressure in the sealant of the pressed product of the press (6); The inlet of the vacuum pump (65) is connected to the sealed cavity of the pressed product of the press (6); The controller controls the vacuum pump (65) to stop working when the pressure in the sealant reaches a set value; The controller adopts a PLC system or an industrial PC or a computing control system thereof.
9. The packaging substrate pressing system according to any one of claims 1 to 6, wherein The heat exchange group (1) further comprises a second tank (12), a heat source (21), a first heat exchanger (31), a first pump (41) and a second pump (42); The first heat exchanger (31) has its heat source side inlet connected to the outlet of the heat source (21), its heat source side outlet connected to the inlet of the second tank (12), its press side inlet connected to the outlet of the first tank (11), and its press side outlet connected to the inlet of the first pump (41) through a pipeline; The second pump (42) has an inlet connected to an outlet of the second tank (12) and an outlet connected to an inlet of the heat source (21). The first pump (41) has an outlet connected to a second inlet of the first tank (11). A pipe connecting an outlet of the press to an inlet of the first pump (41) is provided with the outlet of the heat-exchange group (1) for the heated medium.
10. The packaging substrate pressing system according to any one of claims 1 to 6, wherein The heat-exchange group (1) further comprises a heat source (21) and a seventh pump (47). A first outlet of the first tank (11) is the outlet of the heat-exchange group (1) for the heated medium. A second outlet of the first tank (11) is connected to an inlet of the seventh pump (47). The heat source (21) has an inlet connected to an outlet of the seventh pump (47) and an outlet connected to a second inlet of the first tank (11).
11. The packaging substrate pressing system according to claim 10, wherein The heat-exchange group (1) further comprises a waste heat recovery device (24) and an eighth pump (48). A third outlet of the first tank (11) is connected to an inlet of the eighth pump (48). The waste heat recovery device (24) has an inlet connected to an outlet of the eighth pump (48) and an outlet connected to a third inlet of the first tank (11).
12. The packaging substrate pressing system according to claim 10, wherein The packaging substrate pressing system further comprises a fifth valve (55) and a sixth valve (56). The fifth valve (55) has an outlet connected to a fourth inlet of the first tank (11) and an inlet connected to a second outlet of the second valve (52). The sixth valve (56) has an outlet connected to an inlet of the third tank (13) and an inlet connected to the second outlet of the second valve (52).