Multistage dust removal equipment for magnesia processing
By leveraging the synergistic effect of the multi-stage dust removal equipment's air intake plate, air guide frame, atomizing nozzles, and dust removal components, combined with the power system of the transmission screw and hydraulic telescopic rod, the problems of filter clogging and frequent shutdowns in magnesia processing have been solved, achieving efficient dust removal and continuous operation.
Patent Information
- Application Number
- CN202522457899.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-11-20
AI Technical Summary
Existing magnesia processing equipment uses only a single filter screen, which leads to the rapid clogging of the filter screen by large particles, requiring frequent filter screen replacements, resulting in significant manpower costs. Furthermore, the equipment needs to be shut down for extended periods when the collection box is full, resulting in low dust removal efficiency.
The system employs a multi-stage dust removal system, including a deceleration and dispersion fan, a precise air guide frame, wet collection with atomizing nozzles, preliminary interception in a dust collection trough, and dry fine filtration with dust removal components. Combined with a transmission screw-driven translation and a hydraulic telescopic rod for height adjustment, it achieves efficient purification and continuous operation of magnesium oxide dust.
It achieves efficient purification of magnesium oxide dust, ensures that exhaust gas meets standards, reduces the frequency of filter replacement and downtime, and improves dust removal efficiency and the continuous operation capability of the equipment.
Smart Images

Figure CN223732423U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of magnesia processing, specifically to a multistage dust removal equipment for magnesia processing. BACKGROUND
[0002] Magnesia is a high-end refractory material with magnesia as the core component, which is made of magnesite calcination, electric smelting and other processes, and has high melting point, high temperature resistance and corrosion resistance. It is a key base material for high-temperature industries such as steel and cement. Its production (calcination, crushing, screening) process will produce a large amount of dust, which needs to be matched with dust removal equipment;
[0003] In the utility model with the announcement number CN222816484U, a dust removal equipment for magnesia processing is disclosed, which comprises a supporting seat, a dust removal frame is fixedly connected to the top end of the supporting seat, a dust collection mechanism is arranged at the right end of the dust removal frame, a filter frame is inserted into the inner wall of the dust removal frame, a wedge is elastically connected to the bottom end inner wall of the dust removal frame through a return spring, the new filter frame is inserted into the dust removal frame, the new filter frame is moved by extrusion of the wedge, the wedge is separated from the old filter frame, the old filter frame is pushed out by the elastic force of the elastic extension rod, and the filter frame does not need to be replaced during shutdown. It is simple and convenient in actual operation, and improves the dust removal effect to a certain extent;
[0004] However, this kind of magnesia dust removal equipment only uses single filter screen filtering, and the filter screen is blocked by large particle impurities in a very short time, so the filter screen needs to be replaced frequently, manual supervision is needed nearby, the labor cost is serious, and the dust removal efficiency is reduced after the collection box is full and needs to be handled for a long time. UTILITY MODEL CONTENTS
[0005] In view of the shortcomings of the prior art, the utility model provides a multistage dust removal equipment for magnesia processing, which solves the technical problems that the existing device only uses single filter screen filtering, the filter screen is blocked by large particle impurities in a very short time, the filter screen needs to be replaced frequently, manual supervision is needed nearby, the labor cost is serious, and the dust removal efficiency is reduced after the collection box is full and needs to be handled for a long time.
[0006] To achieve the above purpose, the utility model is realized by the following technical scheme:
[0007] A multistage dust removal equipment for magnesia processing, characterized by comprising:
[0008] A workbench is fixedly installed with a support frame above;
[0009] A dust removal chamber is fixedly connected with the support frame at the center of the length direction of the front and rear walls, and the upper wall inside is fixedly installed with an atomizing nozzle, and the lower wall is provided with a plurality of dust collection grooves;
[0010] The air inlet diffusion chamber is detachably connected with the front wall of the dust removal chamber at the air outlet, and a plurality of air guide plates are fixedly installed on the inner wall;
[0011] The air guide frame is fixedly installed on the upper wall inside the dust removal chamber, and the air guide holes are connected with the air guide plates, and the lower part of the air guide holes corresponds to the dust collection grooves;
[0012] The air outlet of the air exhaust chamber is detachably connected with the rear wall of the dust removal chamber, and the dust removal assembly and the air exhaust fan are detachably installed at the air outlet.
[0013] A plurality of drainage holes are arranged on the lower wall of the dust removal chamber and correspond to the atomizing nozzles and the dust collection grooves.
[0014] Preferably, the workbench is fixedly installed with a motor fixing frame and a lead screw adapter sleeve, the motor fixing frame is fixedly installed with a driving motor, the driving end of the driving motor is fixedly connected with a transmission lead screw in rotation connection with the lead screw adapter sleeve, and the upper wall of the workbench is further fixedly installed with two guide rails.
[0015] Preferably, the upper wall of the workbench is provided with a supporting table, the lower wall of the supporting table is fixedly installed with a threaded sleeve in engagement with the transmission lead screw, and the lower wall of the supporting table is further fixedly installed with a guide seat in sliding connection with the two guide rails.
[0016] Preferably, the upper wall of the supporting table is fixedly installed with four hydraulic telescopic rods, and the telescopic ends of the four hydraulic telescopic rods are fixedly installed with a load-bearing table.
[0017] Preferably, the upper wall of the load-bearing table is fixedly installed with two groups of positioning pins, two collecting boxes are respectively inserted into the two groups of positioning pins, and the lower wall of each of the two collecting boxes is provided with a pin hole for insertion and cooperation with the two groups of positioning pins.
[0018] Preferably, the workbench and the supporting frame are fixedly installed with a structural rib plate.
[0019] Preferably, the edge of the workbench is provided with a safety chamfer.
[0020] Preferably, the atomizing nozzles are arranged in multiple groups in cross arrangement.
[0021] Preferably, the dust removal assembly is composed of a cyclone plate, a demister and a fine filter screen.
[0022] Beneficial effects
[0023] The utility model provides a kind of multi-stage dust removal equipment for magnesite processing, with the following beneficial effects:
[0024] Through the multi-stage cooperation of speed reduction dispersion by the air guide plate, precise guidance by the air guide frame, wet capture by the atomizing nozzle, preliminary interception by the dust collecting groove and dry filtration by the dust removal assembly, efficient purification of magnesite dust is realized, and the problem of serious human resource consumption caused by the fact that the existing magnesite dust removal equipment only adopts single filter screen filtration, and the filter screen is blocked by large particle impurities in a very short time, and the filter screen needs to be frequently replaced and needs to be guarded by workers nearby is solved.
[0025] Through the transmission screw drive translation and the hydraulic telescopic rod height adjustment, the two collecting boxes are alternately connected to the drainage hole, the downtime for replacing the collecting box is reduced, the continuous operation of the equipment is ensured, and the problem of low dust removal efficiency caused by the fact that the existing magnesite dust removal equipment needs to be stopped for a long time for processing when the collecting box is full is solved. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is a whole structure schematic view of the utility model;
[0027] Figure 2 It is a transmission screw structure schematic view of the utility model;
[0028] Figure 3 It is a bearing table structure schematic view of the utility model;
[0029] Figure 4 It is a dust removal chamber structure schematic view of the utility model.
[0030] In the drawing: 1, workbench; 2, support frame; 3, dust removal chamber; 4, atomizing nozzle; 5, dust collecting groove; 6, air inlet diffusion chamber; 7, air guide plate; 8, air guide frame; 9, auxiliary inclination angle; 10, air outlet chamber; 11, dust removal assembly; 12, air outlet fan; 13, drainage hole; 14, motor fixing frame; 15, screw rod adapter sleeve; 16, drive motor; 17, transmission screw; 18, guide rail; 19, support table; 20, threaded sleeve; 21, guide seat; 22, hydraulic telescopic rod; 23, bearing table; 24, positioning pin; 25, collecting box; 26, pin hole; 27, structure rib plate; 28, safety chamfer. DETAILED DESCRIPTION
[0031] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model.
[0032] Please refer to Figures 1-4The utility model provides a multi -stage dust removal equipment for magnesite processing, including: workbench 1, the top fixed mounting has support frame 2, dust chamber 3, the front and back two wall surface along the length direction's center with support frame 2 fixed connection, and the inside upper wall fixed mounting has atomizing nozzle 4, and the lower wall surface is equipped with a plurality of dust collection groove 5, air inlet diffusion chamber 6, its air outlet with dust chamber 3's front wall surface is detachably connected, and the inner wall fixed mounting has a plurality of evenly arranged air guide plate 7, air guide frame 8, its installation frame is equipped with auxiliary inclination 9, and fixed mounting is in the upper wall of dust chamber 3, and its air guide hole is connected with a plurality of air guide plate 7, and the air guide hole below is corresponded with a plurality of dust collection groove 5, air outlet chamber 10, its air inlet with dust chamber 3's rear wall surface is detachably connected, and the air outlet is detachably installed with dust removal subassembly 11 and exhaust fan 12, a plurality of drainage holes 13, which are provided in the lower wall of the dust chamber 3 and correspond to the atomizing nozzle 4 and the dust collection groove 5.
[0033] When in use, the atomizing nozzle 4 sprays dust removal liquid to wet collect the magnesite dust: the air guide plate 7 of the air inlet diffusion chamber 6 reduces the speed of the dust-containing airflow and uniformly disperses the airflow to prevent the dust-containing airflow from concentrating and breaking through the water curtain sprayed by the atomizing nozzle 4, which reduces the dust removal efficiency; the air guide frame 8 guides the rotating airflow into uniform parallel airflow, during which the large-particle impurities gather into the dust collection groove 5 below the air guide frame 8 due to their own gravity and are discharged through the corresponding drainage hole 13; the auxiliary inclination 9 guides the airflow to accurately flow below the atomizing nozzle 4 to prevent the atomizing nozzle 4 from being blocked; the dust is discharged with the liquid through the drainage hole 13 below the atomizing nozzle 4; finally, the dust removal subassembly 11 of the air outlet chamber 10 cooperates with the exhaust fan 12 to dry filter the residual dust, and the double dust removal ensures the purification effect; the detachable design of each component facilitates subsequent maintenance and replacement.
[0034] Please refer to Figure 2 The workbench 1 is fixedly installed with a motor fixing frame 14 and a lead screw adapter sleeve 15, the motor fixing frame 14 is fixedly installed with a driving motor 16, the driving end of the driving motor 16 is fixedly connected with a transmission lead screw 17 that is rotationally connected with the lead screw adapter sleeve 15, and the upper wall of the workbench 1 is also fixedly installed with two guide rails 18.
[0035] Please refer to Figure 3 The upper wall of the workbench 1 is provided with a support table 19, the lower wall of the support table 19 is fixedly installed with a threaded sleeve 20 that is engaged with the transmission lead screw 17, and the lower wall of the support table 19 is also fixedly installed with a guide seat 21 that is slidingly connected with the two guide rails 18.
[0036] In use, the motor fixing frame 14 stably fixes the driving motor 16, and the screw rod adapter sleeve 15 provides rotating support for the transmission screw rod 17; the driving motor 16 drives the transmission screw rod 17 to rotate, and drives the support table 19 to translate along the guide rail 18 (the guide seat 21 is matched with the guide rail 18 for accurate guidance) through the threaded sleeve 20, so that the position of the collecting device above the support table 19 can be adjusted to accurately dock with the drainage hole 13, and the convenience and accuracy of dust collection are improved.
[0037] Please refer to Figure 3 The upper wall surface of the support table 19 is fixedly installed with four hydraulic telescopic rods 22, and the telescopic ends of the four hydraulic telescopic rods 22 are fixedly installed with a bearing table 23.
[0038] In use, the hydraulic telescopic rods 22 are driven to extend or retract through a hydraulic working station, so that the height of the bearing table 23 can be flexibly adjusted to adapt to the height of the discharge port or the drainage hole 13, so that the collecting device is tightly fitted with the discharge position to avoid dust leakage; the four hydraulic telescopic rods 22 act synchronously to ensure that the bearing table 23 stably ascends and descends, and the structural stability is improved.
[0039] Please refer to Figure 3 The upper wall surface of the bearing table 23 is fixedly installed with two groups of positioning pins 24, two collecting boxes 25 are respectively inserted into the two groups of positioning pins 24, and the lower wall surfaces of the two collecting boxes 25 are both provided with pin holes 26 for insertion and cooperation with the two groups of positioning pins 24.
[0040] In use, the insertion and cooperation of the positioning pins 24 and the pin holes 26 realize the quick and accurate positioning of the collecting boxes 25 on the bearing table 23, so that the collecting boxes 25 are prevented from deviating when the equipment is running or the bearing table 23 is moving; meanwhile, the collecting boxes 25 are convenient to quickly disassemble and assemble, and can be directly pulled out and replaced when the dust is collected, so that the operation efficiency is improved.
[0041] Please refer to Figure 4 A structural rib plate 27 is fixedly installed between the workbench 1 and the support frame 2; in use, the structural rib plate 27 disperses the stress at the connection between the support frame 2 and the workbench 1 through a triangular stable structure, enhances the connection strength and overall rigidity of the two, avoids deformation of the equipment when the equipment is running for a long time or bears the weight of the collecting boxes 25, prolongs the service life of the equipment, and ensures stable dust removal operation.
[0042] Please refer to Figure 1 A safety chamfer 28 is formed at the edge of the workbench 1; in use, the safety chamfer 28 eliminates the sharp edges of the workbench 1, avoids scratches caused by bumps when the workers operate and maintain the equipment, improves the safety during use of the equipment, and adapts to the safety requirements of industrial operation scenes.
[0043] Please refer to Figure 4, the atomizing nozzles 4 are arranged in multiple groups in cross arrangement; in use, the atomizing nozzles 4 are arranged in multiple groups in cross arrangement, so that the sprayed dust-removing liquid forms a dense and uniform spraying coverage network, greatly increasing the contact area and contact probability of the dust-removing liquid and the dust-containing airflow, so that the magnesia dust is more fully captured, further strengthening the wet dust-removal effect and improving the overall dust-removal efficiency.
[0044] Please refer to Figure 4 , the dust-removal assembly 11 is composed of a cyclone plate, a mist eliminator and a fine filter screen; in use, the dust-removal assembly 11 is composed of a cyclone plate, a mist eliminator and a fine filter screen, further improving the dust purification precision.
[0045] In Example 1, through the multi-stage cooperation of speed reduction and dispersion by the air guide plates 7, precise guidance by the air guide frames 8, wet capture by the atomizing nozzles 4, preliminary interception by the dust collection grooves 5 and dry filtration by the dust-removal assembly 11, efficient purification of the magnesia dust is realized, and it is ensured that the exhaust gas meets the standards.
[0046] Specifically, after starting the equipment, the dust-containing airflow enters the air inlet diffusion chamber 6, the internal several evenly arranged air guide plates 7 uniformly disperse the airflow and simultaneously reduce the speed, avoiding concentrated airflow breaking through the water curtain. The dispersed airflow enters the dust-removal chamber 3 and is connected with the air guide holes of the air guide frames 8, the air guide frames 8 guide the airflow to form uniform parallel airflow, accurately flowing to the area below the dust collection grooves 5 and the atomizing nozzles 4, the auxiliary inclination angle 9 guides the airflow to accurately flow below the atomizing nozzles 4, preventing the atomizing nozzles 4 from being blocked. The atomizing nozzles 4 arranged in multiple groups in cross arrangement spray dust-removing liquid, forming a dense spraying network, fully contacting and capturing the fine dust in the airflow; large-particle impurities fall into the dust collection grooves 5 for preliminary interception due to their own gravity. The dust-removing liquid carrying dust and the impurities in the dust collection grooves 5 are discharged to the collection device through the corresponding drainage holes 13. Finally, the airflow treated by the wet method enters the air outlet chamber 10, and the dust-removal assembly 11 composed of a cyclone plate, a mist eliminator and a fine filter screen performs dry filtration, the residual dust is completely intercepted, the purified air is discharged under the action of the air outlet fan 12, realizing multi-stage dust removal of "speed reduction and dispersion-gravity interception-wet capture-dry filtration", and the dust removal efficiency is significantly improved.
[0047] In Example 2, through the transmission screw 17 driving translation and the hydraulic telescopic rod 22 adjusting height, the two collection boxes 25 are alternately connected to the drainage holes 13, reducing the downtime for replacing the collection boxes 25 and ensuring continuous operation of the equipment.
[0048] Specifically, in the initial state, the two collecting boxes 25 are respectively inserted into the two groups of positioning pins 24 of the load-bearing table 23 through the pin holes 26 in the lower wall, and precise positioning is completed. The driving motor 16 is started, and the driving end drives the transmission screw rod 17 to rotate in the screw rod adapter sleeve 15. The transmission screw rod 17 is engaged with the threaded sleeve 20 in the lower wall of the support table 19, drives the support table 19 to translate along the two guide rails 18 through the guide seat 21, and simultaneously starts the four hydraulic telescopic rods 22 to extend and retract, adjusts the height of the load-bearing table 23, makes the first collecting box 25 precisely dock with the plurality of drainage holes 13 in the lower wall of the dust removal chamber 3, and collects dust and dust removal liquid. When the first collecting box 25 is full, the driving motor 16 drives the support table 19 to translate, and the hydraulic telescopic rod 22 is finely adjusted in height, so that the second collecting box 25 is quickly docked with the drainage hole 13, and the collection operation continues; at this time, the staff can directly pull out the full collecting box 25 to replace the empty box, and quickly reset through the positioning pin 24 and the pin hole 26. Through the process of "translation switching-height adaptation-alternate collection", the downtime for replacing the box is greatly reduced, and the continuous operation efficiency of the equipment is improved.
[0049] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A multi-stage dust removal apparatus for magnesia processing, characterized by, The utility model relates to a dust removal device for the production of the electronic components, including: Workbench (1), its top fixed mounting has support frame (2); Dust removal chamber (3), its front and back two wall surfaces along the length direction's center with support frame (2) fixed connection, and inside upper wall surface fixed mounting has atomizing nozzle (4), and lower wall surface is equipped with a plurality of dust collection groove (5); Air inlet diffusion chamber (6), its air outlet with dust removal chamber (3) of front wall surface is detachably connected, and inner wall surface fixed mounting has a plurality of evenly arranged air guide plate (7); Air guide frame (8), its installation frame is equipped with auxiliary inclination (9), and fixed mounting is in the upper wall surface of dust removal chamber (3) inside, and its air guide hole is connected with a plurality of air guide plate (7), and the air guide hole below is corresponded with a plurality of dust collection groove (5); Air exhaust chamber (10), its air inlet with dust removal chamber (3) of rear wall surface is detachably connected, and its air outlet is detachably installed with dust removal subassembly (11) and air exhaust fan (12); A plurality of drainage holes (13) are provided in the lower wall surface of the dust removal chamber (3) and correspond to the atomizing nozzle (4) and the dust collection groove (5).
2. The multi-stage dust removal apparatus for magnesia processing according to claim 1, characterized in that, The motor fixing frame (14) is fixedly installed in the workbench (1), the driving motor (16) is fixedly installed in the motor fixing frame (14), the driving end of the driving motor (16) is fixedly connected with the transmission screw (17) rotatably connected with the screw adapter sleeve (15), and the upper wall surface of the workbench (1) is further fixedly installed with two guide rails (18).
3. The multi-stage dust removal apparatus for magnesia processing according to claim 2, characterized in that, The upper wall surface of the support table (19) is fixedly installed with the threaded sleeve (20) engaged with the transmission screw (17), and the lower wall surface of the support table (19) is further fixedly installed with the guide seat (21) slidably connected with the two guide rails (18).
4. The multi-stage dust removal apparatus for magnesia processing according to claim 3, characterized in that, The upper wall surface of the support table (19) is fixedly installed with four hydraulic telescopic rods (22), and the telescopic ends of the four hydraulic telescopic rods (22) are fixedly installed with the load-bearing table (23).
5. The multi-stage dust removal apparatus for magnesia processing according to claim 4, characterized in that, The upper wall surface of the load-bearing table (23) is fixedly installed with two groups of positioning pins (24), two groups of the positioning pins (24) are respectively inserted with two collecting boxes (25), and the lower wall surface of the two collecting boxes (25) is provided with pin holes (26) for insertion and cooperation with the two groups of positioning pins (24).
6. The multi-stage dust removal apparatus for magnesia processing according to claim 1, characterized in that, The workbench (1) and the support frame (2) are fixedly installed with a structural rib plate (27).
7. The multi-stage dust removal apparatus for magnesia processing according to claim 1, characterized in that, The edge of the workbench (1) is provided with a safety chamfer (28).
8. The multi-stage dust removal apparatus for magnesia processing according to claim 1, characterized in that, The atomizing nozzle (4) is arranged in multiple groups in cross arrangement.
9. The multi-stage dust removal apparatus for magnesia processing according to claim 1, characterized in that, The dust removal subassembly (11) is composed of a cyclone plate, a demister and a fine filter screen.
Citation Information
Patent Citations
Dust removal equipment for magnesia processing
CN222816484U