Preparation kettle for preparing diketone dehydrogenation catalyst
By combining the left-right swaying of the vessel body with the up-and-down reciprocating movement of the stirring blades, the problems of poor raw material flowability and incomplete stirring in the preparation vessel are solved, thereby improving the preparation efficiency.
Patent Information
- Application Number
- CN202423306859.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In existing preparation vessels, the raw materials are usually in a static state within the vessel during use, resulting in poor fluidity and a lack of comprehensive stirring function, leading to poor mixing effect and low preparation efficiency.
The vessel body is driven to sway left and right using a worm gear and turntable structure, while the stirring blades driven by a servo motor move up and down reciprocally. This achieves the flowability and comprehensive mixing of the raw materials in the vessel body. Through the cooperation of the worm gear, worm wheel, mounting shaft, turntable, lever, and traction frame, the left and right swaying of the vessel body and the up and down reciprocating motion of the stirring blades are realized, enhancing the mixing effect.
It improves the fluidity and mixing efficiency of raw materials in the reactor, achieves comprehensive stirring of raw materials, and enhances the preparation efficiency of the reactor.
Smart Images

Figure CN223732597U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of preparation vessel technology, specifically a preparation vessel for preparing a diketone dehydrogenation catalyst. Background Technology
[0002] The dimerketone dehydrogenation reaction refers to the reaction between a dimerketone and an aromatic amine under the catalysis of a catalyst, such as cerium oxide. In the reaction, the dimerketone undergoes dehydrogenation under the action of the catalyst to generate benzoquinone, which then reacts with the aromatic amine to obtain the corresponding o-aromatic aminophenol. When preparing the catalyst cerium oxide, it is often necessary to mix the aqueous solution containing cerium source with glacial acetic acid and ethylene glycol evenly and react under normal pressure to obtain cerium oxide. A preparation vessel is often used for mixing. However, in the existing preparation vessels, the raw materials are usually in a static state in the vessel body during use, resulting in poor fluidity. Furthermore, most existing preparation vessels do not have the function of fully stirring the raw materials, resulting in poor mixing effect and low preparation efficiency. Therefore, a preparation vessel for preparing dimerketone dehydrogenation catalyst is proposed. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides a preparation vessel for preparing diketone dehydrogenation catalysts, which has the advantages of high preparation efficiency. It solves the problems that in existing preparation vessels, the raw materials are usually in a static state in the vessel body during use, resulting in poor fluidity. Furthermore, most existing preparation vessels do not have the function of fully stirring the raw materials, resulting in poor mixing effect and low preparation efficiency.
[0005] (II) Technical Solution
[0006] To achieve the aforementioned goal of high preparation efficiency, this utility model provides the following technical solution: a preparation vessel for preparing a diketone dehydrogenation catalyst, comprising a base, a rectangular groove at the top of the base, a movable plate between the front and rear sides of the inner wall of the rectangular groove, a vessel body at the top of the movable plate, a feed pipe extending into the interior of each of the top left and right sides of the vessel body, a first solenoid valve at the outer side of each of the two feed pipes, a discharge pipe extending into the left and right sides respectively at the bottom of each of the bottom left and right sides of the inner wall of the vessel body, a second solenoid valve at the outer side of each of the two discharge pipes, heating plates at each of the left and right sides of the inner wall of the vessel body, a controller at the right side of the base, a partition located below the movable plate inside the rectangular groove, a mounting shaft extending into the bottom of the partition and movably connected to the bottom wall of the rectangular groove at the top of the partition, a turntable at the top of the mounting shaft, a lever at the top of the turntable, and a sleeve around the lever at the bottom of the movable plate. The side traction frame has a first drive assembly at the bottom of the partition plate, one end of which is fixedly connected to the outside of the mounting shaft. The top left and right sides of the vessel body are each equipped with a fixing plate. Slide grooves are provided on opposite sides of the two fixing plates. A mounting plate is positioned between the two slide grooves. A servo motor is mounted on the top of the mounting plate. The output shaft of the servo motor extends to the bottom of the mounting plate and has a stirring shaft extending to the interior of the vessel body. Six stirring blades are located inside the vessel body on both sides of the stirring shaft. Two horizontal plates, symmetrically arranged vertically, are positioned above the servo motor between the two fixing plates. A threaded sleeve, extending to the bottom of the bottom horizontal plate, is located on the top left and right sides of the top horizontal plate. A threaded rod, extending to its bottom and fixedly connected to the top of the mounting plate, is located inside each of the two threaded sleeves. A second drive assembly is mounted on the top of the top horizontal plate, with its left and right ends fixedly connected to the outside of the two threaded sleeves, respectively.
[0007] Preferably, the first drive assembly includes a drive motor, the bottom of the partition is fixedly mounted with the drive motor located on the right side of the mounting shaft, the bottom of the partition is fixedly mounted with a fixing block located on the left side of the drive motor, the output shaft of the drive motor is fixedly mounted with a worm gear located on the rear side of the mounting shaft and movably connected at one end to the right side of the fixing block, and the outer side of the mounting shaft is fixedly mounted with a worm wheel located below the partition and meshing with the worm gear at one end.
[0008] Preferably, the second drive assembly includes a dual-axis servo motor. The dual-axis servo motor is fixedly installed on the top of the top horizontal plate and located between two threaded sleeves. Drive bevel gears are fixedly installed on the left and right output shafts of the dual-axis servo motor. Driven bevel gears are fixedly installed on the outer sides of the two threaded sleeves and located above the top horizontal plate, with one end respectively meshing with the two drive bevel gears.
[0009] Preferably, the top of the partition is provided with a first mounting hole that matches the mounting shaft, and a first bearing is fixedly installed on the inner bottom wall of the rectangular groove. The mounting shaft is rotatably connected to the inner bottom wall of the rectangular groove through the first bearing.
[0010] Preferably, a second bearing is fixedly installed on the right side of the fixing block, and the worm gear is rotatably connected to the right side of the fixing block through the second bearing.
[0011] Preferably, the top left and right sides of the two horizontal plates are provided with second mounting holes that are compatible with the threaded sleeve.
[0012] (III) Beneficial Effects
[0013] Compared with the prior art, the present invention provides a preparation vessel for preparing a diketone dehydrogenation catalyst, which has the following beneficial effects:
[0014] 1. The preparation vessel for the preparation of the diketone dehydrogenation catalyst is driven by a drive motor to rotate a worm gear, which in turn drives the mounting shaft and turntable to rotate via a worm wheel. During the rotation of the turntable, the moving plate and the entire vessel body move back and forth through a lever and a traction frame. By swaying the vessel body left and right, the flowability of the raw materials in the vessel body is improved, thereby promoting the mixing of the raw materials and improving the preparation efficiency.
[0015] 2. The preparation vessel for the diketone dehydrogenation catalyst uses a servo motor to drive the stirring shaft and stirring blades to rotate, thereby mixing the raw materials inside the vessel. Simultaneously, a dual-axis servo motor drives two driving bevel gears to rotate, which in turn drive two threaded sleeves to rotate. During rotation, the threaded sleeves move two threaded rods upwards, which in turn move the mounting plate, servo motor, stirring shaft, and stirring blades upwards as a whole. Then, the dual-axis servo motor rotates in the opposite direction, causing the two threaded sleeves to rotate in the opposite direction. During this rotation, the threaded sleeves move the two threaded rods, mounting plate, stirring shaft, and stirring blades downwards as a whole. Then, the dual-axis servo motor rotates forward again, and this cycle repeats, causing the stirring blades to move up and down. This coordinated up-and-down movement of the stirring blades during rotation expands the mixing range, ensuring thorough mixing of the raw materials inside the vessel, ultimately promoting mixing and improving preparation efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This utility model Figure 1 Enlarged view of point A in the middle;
[0018] Figure 3 This is a partial top sectional view of the traction frame of this utility model;
[0019] Figure 4 This utility model Figure 1 A partial structural diagram of the connection between the mounting plate and the fixing plate.
[0020] In the diagram: 1. Base, 2. Rectangular groove, 3. Moving plate, 4. Kettle body, 5. Feed pipe, 6. First solenoid valve, 7. Discharge pipe, 8. Second solenoid valve, 9. Heating plate, 10. Controller, 11. Partition plate, 12. Mounting shaft, 13. Turntable, 14. Lever, 15. Traction frame, 16. First drive assembly, 161. Drive motor, 162. Fixing block, 163. Worm gear, 164. Worm wheel, 17. Fixing plate, 18. Slide groove, 19. Mounting plate, 20. Servo motor, 21. Stirring shaft, 22. Stirring blade, 23. Horizontal plate, 24. Threaded sleeve, 25. Threaded rod, 26. Second drive assembly, 261. Dual-axis servo motor, 262. Drive bevel gear, 263. Driven bevel gear. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-4 This utility model provides a technical solution: a preparation vessel for preparing a diketone dehydrogenation catalyst, including a base 1, a rectangular groove 2 on the top of the base 1, a movable plate 3 movably installed between the front and rear sides of the inner wall of the rectangular groove 2, a vessel body 4 fixedly installed on the top of the movable plate 3, a feed pipe 5 extending into the interior of each of the left and right sides of the vessel body 4 fixedly installed on the top of each of the left and right sides, a first solenoid valve 6 fixedly installed on the outer side of each of the two feed pipes 5, a discharge pipe 7 extending into the left and right sides respectively fixedly installed on the bottom of each of the left and right sides of the inner wall of the vessel body 4, a second solenoid valve 8 fixedly installed on the outer side of each of the two discharge pipes 7, a heating plate 9 fixedly installed on each of the left and right sides of the inner wall of the vessel body 4, and a controller 10 fixedly installed on the right side of the base 1, the controller 10 being of model CPM1A-10CDR-A-V1.
[0023] A partition 11 located below the movable plate 3 is fixedly installed inside the rectangular groove 2. A mounting shaft 12 extending to its bottom and movably connected to the inner bottom wall of the rectangular groove 2 is movably installed on the top of the partition 11. A first mounting hole adapted to the mounting shaft 12 is opened on the top of the partition 11. A first bearing is fixedly installed on the inner bottom wall of the rectangular groove 2. The mounting shaft 12 is rotatably connected to the inner bottom wall of the rectangular groove 2 through the first bearing. A turntable 13 is fixedly installed on the top of the mounting shaft 12. A lever 14 is fixedly installed on the top of the turntable 13. A traction frame 15 sleeved on the outside of the lever 14 is fixedly installed on the bottom of the movable plate 3.
[0024] A first drive assembly 16 is fixedly installed at the bottom of the partition 11, with one end fixedly connected to the outside of the mounting shaft 12. The first drive assembly 16 includes a drive motor 161. The drive motor 161 located on the right side of the mounting shaft 12 is fixedly installed at the bottom of the partition 11. The model of the drive motor 161 can be YZS-160-6. A fixing block 162 located on the left side of the drive motor 161 is fixedly installed at the bottom of the partition 11. A worm gear 163 located on the rear side of the mounting shaft 12 and movably connected to the right side of the fixing block 162 is fixedly installed on the output shaft of the drive motor 161. A second bearing is fixedly installed on the right side of the fixing block 162. The worm gear 163 is rotatably connected to the right side of the fixing block 162 through the second bearing. A worm wheel 164 located below the partition 11 and meshing with the worm gear 163 is fixedly installed on the outside of the mounting shaft 12.
[0025] Fixing plates 17 are fixedly installed on the top left and right sides of the vessel body 4. Slide grooves 18 are opened on the opposite sides of the two fixing plates 17. An installation plate 19 is movably installed between the two slide grooves 18. A servo motor 20 is fixedly installed on the top of the installation plate 19. The model of the servo motor 20 can be MR-J2S-10A. The output shaft of the servo motor 20 extends to the bottom of the installation plate 19 and a stirring shaft 21 with one end extending into the interior of the vessel body 4 is fixedly installed. The output shaft of the servo motor 20 is rotatably connected to the installation plate 19. A through hole adapted to the stirring shaft 21 is opened on the top of the vessel body 4. Six stirring blades 22 located inside the vessel body 4 are fixedly installed on both the left and right sides of the stirring shaft 21. The six stirring blades 22 on each side are distributed at equal distances.
[0026] Two horizontal plates 23 are fixedly installed between the two fixed plates 17, located above the servo motor 20 and symmetrically distributed vertically. A threaded sleeve 24 extending to the bottom of the bottom horizontal plate 23 is movably installed on the top left and right sides of the top of the top horizontal plate 23. A second mounting hole adapted to the threaded sleeve 24 is opened on the top left and right sides of the two horizontal plates 23. A threaded rod 25 extending to the bottom and fixedly connected to the top of the mounting plate 19 is threaded inside the two threaded sleeves 24.
[0027] A second drive assembly 26 is fixedly installed on the top of the top horizontal plate 23. The left and right ends of the second drive assembly 26 are fixedly connected to the outer sides of the two threaded sleeves 24 respectively. The second drive assembly 26 includes a dual-axis servo motor 261. The dual-axis servo motor 261 located between the two threaded sleeves 24 is fixedly installed on the top of the top horizontal plate 23. The model of the dual-axis servo motor 261 can be HDMF2089050. The output shafts on both the left and right sides of the dual-axis servo motor 261 are fixedly installed with drive bevel gears 262. The outer sides of the two threaded sleeves 24 are fixedly installed with driven bevel gears 263 located above the top horizontal plate 23 and one end of each gear meshes with the two drive bevel gears 262 respectively.
[0028] In use, raw materials such as a cerium-containing aqueous solution, glacial acetic acid, and ethylene glycol are added into the interior of the reactor body 4 through the feed pipe 5. Then, the controller 10 closes the two first solenoid valves 6 and starts the drive motor 161 and servo motor 20. The drive motor 161 drives the worm gear 163 to rotate, which in turn drives the mounting shaft 12 and the turntable 13 to rotate via the worm wheel 164. During rotation, the turntable 13 drives the moving plate 3 and the reactor body 4 to move back and forth left and right via the lever 14 and the traction frame 15. The shaking motion improves the flowability of the raw materials within the vessel 4, thereby promoting mixing and increasing preparation efficiency. The servo motor 20 drives the stirring shaft 21 and stirring blades 22 to rotate, further mixing the raw materials within the vessel 4. Simultaneously, the controller 10 activates the dual-axis servo motor 261 to drive two drive bevel gears 262, which in turn drive two driven bevel gears 263 to rotate two threaded sleeves 24. During rotation, the threaded sleeves 24 move two threaded rods 25 upwards. The mounting plate 19, servo motor 20, stirring shaft 21, and stirring blade 22 are moved upwards as a whole. Then, the dual-axis servo motor 261 rotates in the opposite direction, causing the two threaded sleeves 24 to rotate in the opposite direction. During this rotation, the two threaded sleeves 24 drive the two threaded rods 25, mounting plate 19, stirring shaft 21, and stirring blade 22 to move downwards as a whole. Then, the dual-axis servo motor 261 rotates forward again, and this cycle repeats, causing the stirring blade 22 to move up and down repeatedly. This causes the stirring blade 22 to move up and down during its rotation. The stirring mechanism moves up and down repeatedly to expand the stirring range, thereby enabling thorough stirring of the raw materials within the vessel 4. This further promotes the mixing of the raw materials and improves the preparation efficiency. While mixing, two heating plates 9 can be activated to heat the raw materials. Once the mixing reaction is complete, the drive motor 161, servo motor 20, dual-axis servo motor 261, and two heating plates 9 can be turned off. The two second solenoid valves 8 can then be opened to discharge cerium oxide through the two discharge pipes 7. After cooling the cerium oxide to room temperature, it can be used for the catalytic operation of the diketone dehydrogenation reaction.
[0029] In summary, the preparation vessel for the diketone dehydrogenation catalyst is configured such that the drive motor 161 rotates the worm gear 163, which in turn rotates the mounting shaft 12 and the turntable 13 via the worm wheel 164. During rotation, the turntable 13 moves the moving plate 3 and the vessel body 4 back and forth via the lever 14 and the traction frame 15, improving the flowability of the raw materials within the vessel body 4 and promoting mixing, thus increasing preparation efficiency. Secondly, the servo motor 20 rotates the stirring shaft 21 and stirring blades 22 to mix the raw materials within the vessel body 4. Simultaneously, the dual-axis servo motor 261 rotates two drive bevel gears 262, which in turn rotate two driven bevel gears 263. The rotation of the threaded sleeves 24 causes two threaded rods 25 to move upwards, thereby moving the mounting plate 19 and the servo motor 20. The stirring shaft 21 and stirring blades 22 move upward as a whole, which then causes the dual-axis servo motor 261 to rotate in the opposite direction, thereby driving the two threaded sleeves 24 to rotate in the opposite direction. At this time, the two threaded sleeves 24 will drive the two threaded rods 25, the mounting plate 19, the stirring shaft 21 and the stirring blades 22 to move downward as a whole during the rotation. Then, the dual-axis servo motor 261 will rotate forward again, and so on, driving the stirring blades 22 to move up and down. This allows the stirring blades 22 to move up and down in coordination with the rotation, thereby expanding the stirring range and enabling the raw materials in the vessel 4 to be thoroughly stirred. Ultimately, this further promotes the mixing of raw materials and improves the preparation efficiency. This solves the problems of existing preparation vessels where raw materials are usually in a static state in the vessel and have poor fluidity. Secondly, most existing preparation vessels do not have the function of thoroughly stirring raw materials, resulting in poor mixing effect and low preparation efficiency.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dimeric ketone dehydrogenation catalyst preparation preparation kettle, comprising a base (1), the top of the base (1) is provided with a rectangular groove (2), the inner wall of the rectangular groove (2) is provided with a moving plate (3) between the front and back sides, the top of the moving plate (3) is provided with a kettle body (4), the left and right sides of the top of the kettle body (4) are provided with a feeding pipe (5) extending to the inside of the kettle body (4), the outer side of the two feeding pipes (5) is provided with a first electromagnetic valve (6), the inner wall of the kettle body (4) is provided with a discharge pipe (7) extending to the left and right sides respectively at the bottom of the left and right sides, the outer side of the two discharge pipes (7) is provided with a second electromagnetic valve (8), the inner wall of the kettle body (4) is provided with a heating plate (9) on the left and right sides, the right side of the base (1) is provided with a controller (10), characterized in that: The inside of the rectangular groove (2) is provided with a partition plate (11) below the moving plate (3), the top of the partition plate (11) is provided with a mounting shaft (12) extending to the bottom thereof and movably connected with the inner bottom wall of the rectangular groove (2), the top of the mounting shaft (12) is provided with a rotating disc (13), the top of the rotating disc (13) is provided with a lever (14), the bottom of the moving plate (3) is provided with a traction frame (15) sleeved on the outer side of the lever (14), the bottom of the partition plate (11) is provided with a first driving assembly (16) fixedly connected with the outer side of the mounting shaft (12), the top of the kettle body (4) is provided with a fixed plate (17) on the left and right sides, the opposite sides of the two fixed plates (17) are provided with a sliding groove (18), the installation plate (19) is arranged between the two sliding grooves (18), the top of the installation plate (19) is provided with a servo motor (20), the output shaft of the servo motor (20) extends to the bottom of the installation plate (19) and is provided with a stirring shaft (21) extending into the kettle body (4), the left and right sides of the stirring shaft (21) are provided with six stirring blades (22) arranged in the kettle body (4), two horizontal plates (23) are arranged between the two fixed plates (17) and above the servo motor (20), the top of the top horizontal plate (23) is provided with a threaded sleeve (24) extending to the bottom of the bottom horizontal plate (23) on the left and right sides, the interiors of the two threaded sleeves (24) are provided with a threaded rod (25) extending to the bottom thereof and fixedly connected with the top of the installation plate (19), the top of the top horizontal plate (23) is provided with a second driving assembly (26), and the left and right ends of the second driving assembly (26) are fixedly connected with the outer sides of the two threaded sleeves (24).
2. The preparation kettle for preparing a dimeric ketone dehydrogenation catalyst according to claim 1, characterized in that: The first driving assembly (16) comprises a driving motor (161), the bottom of the partition plate (11) is fixedly installed with the driving motor (161) located at the right side of the mounting shaft (12), the bottom of the partition plate (11) is fixedly installed with a fixed block (162) located at the left side of the driving motor (161), the output shaft of the driving motor (161) is fixedly installed with a worm (163) located at the rear side of the mounting shaft (12) and movably connected with the right side of the fixed block (162), and the outer side of the mounting shaft (12) is fixedly installed with a worm wheel (164) located below the partition plate (11) and engaged with the worm (163).
3. The preparation kettle for preparing a dimeric ketone dehydrogenation catalyst according to claim 1, characterized in that: The second driving assembly (26) comprises a double-shaft servo motor (261), the top of the top horizontal plate (23) is fixedly installed with the double-shaft servo motor (261) between the two threaded sleeves (24), the left and right side output shafts of the double-shaft servo motor (261) are fixedly installed with driving bevel gears (262), and the outer sides of the two threaded sleeves (24) are fixedly installed with driven bevel gears (263) located above the top horizontal plate (23) and engaged with the two driving bevel gears (262) respectively.
4. The preparation kettle for preparing a dimeric ketone dehydrogenation catalyst according to claim 1, characterized in that: The top of the partition (11) is provided with a first mounting hole matched with a mounting shaft (12), the inner bottom wall of the rectangular groove (2) is fixedly provided with a first bearing, and the mounting shaft (12) is rotationally connected with the inner bottom wall of the rectangular groove (2) through the first bearing.
5. The preparation kettle for preparing a dimeric ketone dehydrogenation catalyst according to claim 2, characterized in that: The right side of the fixed block (162) is fixedly provided with a second bearing, and the worm (163) is rotationally connected with the right side of the fixed block (162) through the second bearing.
6. The preparation kettle for preparing a dimeric ketone dehydrogenation catalyst according to claim 1, characterized in that: The top of each of the two lateral plates (23) is provided with a second mounting hole matched with a threaded sleeve (24).