Thrust ring ceramic spraying device capable of efficiently spraying

By designing a high-efficiency thrust ring ceramic spraying device, utilizing airbag support and air pump supply, combined with a stirring mechanism, the problem of poor adaptability of traditional spraying devices is solved, achieving stable, efficient spraying and uniform coating effect for thrust rings of different specifications in extreme environments.

CN223733060UActive Publication Date: 2025-12-30CHANGZHOU ZHUOTENG MASCH TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422902898.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-12-30
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Traditional spraying equipment is difficult to adapt to the spraying needs of thrust rings of different specifications, especially in extreme environments such as high temperature, high pressure, and friction, the spraying effect is unstable.

Method used

A ceramic spraying device including a spraying mechanism and a stirring mechanism was designed. It utilizes an airbag to support the thrust ring, supplies air through an air pump and delivers paint through a ceramic-specific pump, and combines a motor-driven stirring rod to ensure paint uniformity. It is equipped with an observation window and a collection frame to collect waste, enabling multi-specification adaptive spraying.

Benefits of technology

It achieves stable and efficient spraying of thrust rings of different specifications under extreme environments, ensuring coating uniformity and spraying quality, extending the service life of the coating, and has strong adaptability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223733060U_ABST
    Figure CN223733060U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of thrust ring processing, and discloses a thrust ring ceramic spraying device capable of efficiently spraying, which comprises a spraying mechanism, and a stirring mechanism is arranged at the top of the spraying mechanism; the spraying mechanism comprises a machining frame, supporting rods are fixedly connected to the inner walls of the left side and the right side of the machining frame, an air bag is fixedly connected to the outer sides of the supporting rods, an air inlet pipe is fixedly connected to the right side of the air bag, an air pump is arranged at the bottom of the air inlet pipe, and a first conveying pipe is fixedly connected to the top of the air pump. A second conveying pipe is fixedly connected to the right side of the air pump, a storage barrel and a special ceramic pump are fixedly connected to the top of the machining frame, a suction pipe is fixedly connected to the left side of the special ceramic pump, and a connecting pipe is fixedly connected to the right side of the special ceramic pump. According to the efficient spraying type thrust ring ceramic spraying device, by adjusting the expansion degree and spraying parameters of the air bag, the spraying requirements of thrust rings of different specifications and requirements can be met.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to thrust ring processing technical field, concretely is a kind of high-efficiency ceramic spraying device of thrust ring of spraying. BACKGROUND

[0002] In the mechanical manufacturing industry, thrust ring is widely used in various rotating machinery, for bearing axial load and preventing axial movement. Because its working environment is harsh, often needs to bear high temperature, high pressure, friction and other extreme conditions, so the surface performance of thrust ring is particularly important.

[0003] Traditional spraying device is difficult to adapt to the spraying needs of different specifications of thrust ring when spraying thrust ring. UTILITY MODEL CONTENT

[0004] The utility model discloses a kind of high-efficiency ceramic spraying device of thrust ring of spraying, to solve the problems presented in above background technique.

[0005] To solve the above technical problems, the utility model provides the following technical scheme: a kind of high-efficiency ceramic spraying device of thrust ring of spraying, including spraying mechanism, the spraying mechanism top is provided with stirring mechanism;

[0006] The spraying mechanism includes processing frame, the left and right two side inner walls of processing frame are fixedly connected with support rod, the outer side of support rod is fixedly connected with air bag, the right side of air bag is fixedly connected with air inlet pipe, the bottom of air inlet pipe is provided with air pump, the top of air pump is fixedly connected with first conveying pipe, the right side of air pump is fixedly connected with second conveying pipe, the top of processing frame is fixedly connected with storage barrel and ceramic special pump, the left side of ceramic special pump is fixedly connected with suction tube, the right side of ceramic special pump is fixedly connected with connecting pipe, the end, away from ceramic special pump, of connecting pipe is fixedly connected with storage frame, the bottom of storage frame is provided with spray head;

[0007] The stirring mechanism includes motor, and the output end of motor is fixedly connected with stirring rod.

[0008] Preferably, the front end left side of processing frame is hinged with baffle, the right side of the front end of baffle is fixedly connected with handle, and the front end of baffle is provided with observation window.

[0009] Further, the baffle hinged on the front end left side of processing frame is used to close or open processing frame when needed, and there is a handle on the right side of the front end of baffle to facilitate users to open or close the baffle. In addition, an observation window is arranged on the front end of the baffle, allowing users to observe the inside of the processing frame without opening the baffle.

[0010] Preferably, the inner bottom wall of processing frame is movably connected with collecting frame, the top of storage barrel is fixedly connected with feeding pipe, and the top of feeding pipe is clampedly connected with cover plate.

[0011] Further, the collection frame movably connected inside the processing frame is used to collect waste or excess ceramic materials generated during the spraying process, and the storage barrel is provided with an inlet pipe at the top for adding ceramic materials into the storage barrel, and the inlet pipe is provided with a clamped cover plate at the top to close the inlet pipe when not in use to prevent dust or impurities from entering.

[0012] Preferably, the support rods and air bags are provided in multiple numbers, and the multiple support rods and air bags are arranged in a linear array on the inner wall of the processing frame.

[0013] Further, the support rods and air bags are provided in multiple numbers and arranged in a linear array on the inner wall of the processing frame, which can provide more uniform and stable support and ensure that the air bags are evenly distributed in the processing frame to achieve better spraying effect.

[0014] Preferably, one end of the first conveying pipe away from the air pump is in communication with the air inlet pipe, and the other end of the second conveying pipe away from the air pump is in communication with the right side of the storage frame, and the air inlet pipe is provided with multiple numbers, and the connection between the air inlet pipe and the air bag is fixedly connected with a sealing gasket.

[0015] Further, one end of the first conveying pipe is connected with the air pump, and the other end is in communication with multiple air inlet pipes to convey gas into each air bag, and the other end of the second conveying pipe away from the air pump is in communication with the right side of the storage frame to inject gas into the storage frame to increase the spraying efficiency of the spray head, and the connection between the air inlet pipe and the air bag is fixedly connected with a sealing gasket to ensure that the gas does not leak, thereby ensuring the stability and efficiency of the spraying process.

[0016] Preferably, the processing frame is fixedly connected with a support plate on the right side, the air pump is fixedly connected on the top of the support plate, the suction pipe is in communication with the right side of the storage barrel away from the ceramic special pump, and the spray head is provided with multiple numbers and evenly distributed on the bottom of the storage frame.

[0017] Further, the air pump is fixedly connected on the support plate on the right side of the processing frame, one end of the suction pipe is connected with the ceramic special pump, and the other end is in communication with the right side of the storage barrel to convey ceramic materials into the spraying mechanism, and the spray head is designed in multiple numbers and evenly distributed on the bottom of the storage frame to achieve more uniform and efficient spraying.

[0018] Preferably, the motor is fixedly connected on the top of the storage barrel, and the stirring rod is rotatably connected inside the storage barrel.

[0019] Further, the motor is fixedly connected on the top of the storage barrel, and the stirring rod is rotatably connected inside the storage barrel, when the motor is started, the stirring rod will rotate to stir the ceramic materials in the storage barrel to ensure its uniformity and fluidity, thereby improving the spraying effect.

[0020] Compared with the prior art, the utility model has the advantages of:

[0021] First, the utility model ensures that the storage barrel is clean and free of impurities, and the proper amount of ceramic paint is added to the storage barrel through the feeding pipe, after the feeding is completed, the cover plate is tightly clamped to prevent paint leakage, the thrust ring to be sprayed is clamped and connected to the outside of the air bag through the gap on one side of the thrust ring, the air bag has a certain softness to facilitate the clamping of the thrust ring, the air pump is connected to the power supply, the air pump supplies air to the air inlet pipe through the first conveying pipe, and sealing pads are fixed at the connection between the air inlet pipe and the air bag to ensure that the gas does not leak, thereby ensuring the stability and efficiency of the spraying process, with the entry of the gas, the air bag starts to expand, tightly adheres to and supports the thrust ring clamped on the outside, providing necessary pressure support for the spraying process, and also ensuring the stability and accuracy of the thrust ring during the spraying process, after the air bag is inflated in place, the ceramic special pump is connected to the power supply, the ceramic special pump draws paint from the storage barrel through the straw, the paint is conveyed to the storage frame through the connecting pipe to prepare for spraying, the air pump injects gas into the storage frame through the second conveying pipe, and by adjusting the opening number and position of the spray head and the output pressure of the air pump, the uniformity and thickness of the spraying can be controlled, at the same time, according to the spraying effect, the flow and spraying speed of the paint can be adjusted in time, the movable collecting frame inside the processing frame is used for collecting waste or excess ceramic material generated during the spraying process, after the spraying is completed, the spray head and the air pump are first turned off, then the motor power supply is disconnected, and after the gas in the air bag is released, the sprayed thrust ring can be easily taken off from the air bag, and attention should be paid to avoid damaging the sprayed surface during the taking-off process, and by adjusting the expansion degree of the air bag and the spraying parameters, the spraying requirements of thrust rings of different specifications and requirements can be met.

[0022] Second, the utility model is connected to the motor power supply, the motor output end drives the stirring rod to rotate in the storage barrel, and during the stirring process, the state of the paint should be observed to ensure that the paint is uniform and free of sediment, and according to the viscosity and stirring effect of the paint, the rotating speed of the motor can be adjusted to achieve the best stirring effect, thereby avoiding the occurrence of paint sedimentation and stratification, ensuring the stability of the spraying quality, and prolonging the service life of the paint. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a whole structure schematic view of the utility model;

[0024] Figure 2 It is a three-dimensional structure schematic view of the utility model;

[0025] Figure 3 It is a partial three-dimensional structure schematic view of the utility model;

[0026] Figure 4The utility model discloses a cross section structure schematic view.

[0027] Wherein: 1, spray mechanism, 101, processing frame, 102, support rod, 103, air bag, 104, air inlet pipe, 105, air pump, 106, first delivery pipe, 107, second delivery pipe, 108, storage barrel, 109, special pump for ceramics, 110, straw, 111, connecting pipe, 112, storage frame, 113, spray head, 114, baffle, 115, handle, 116, collection frame, 2, stirring mechanism, 201, motor, 202, stirring rod. DETAILED DESCRIPTION

[0028] The utility model discloses a cross section structure schematic view.

[0029] The utility model provides the following technical scheme:

[0030] Embodiment one

[0031] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 A high -efficient ceramic spraying device of thrust ring of spraying mechanism 1 is set with stirring mechanism 2 on the top of spraying mechanism 1.

[0032] Spray mechanism 1 includes processing frame 101, and the inner wall of both sides of processing frame 101 is fixedly connected with support rod 102, and the outer side of support rod 102 is fixedly connected with air bag 103, and the right side of air bag 103 is fixedly connected with air inlet pipe 104, and the bottom of air inlet pipe 104 is provided with air pump 105, and the top of air pump 105 is fixedly connected with first delivery pipe 106, and the right side of air pump 105 is fixedly connected with second delivery pipe 107, and the top of processing frame 101 is fixedly connected with storage barrel 108 and special pump for ceramics 109, and the left side of special pump for ceramics 109 is fixedly connected with straw 110, and the right side of special pump for ceramics 109 is fixedly connected with connecting pipe 111, and the end, away from special pump for ceramics 109 of connecting pipe 111, is fixedly connected with storage frame 112, and the bottom of storage frame 112 is provided with spray head 113.

[0033] Stirring mechanism 2 includes motor 201, and the output end of motor 201 is fixedly connected with stirring rod 202.

[0034] Specific, processing frame 101 front end left hinged with baffle 114, baffle 114 front end right side fixedly connected with handle 115, baffle 114 front end is provided with observation window.

[0035] Specific, processing frame 101 inner bottom wall is movably connected with collecting frame 116, storage barrel 108 top is fixedly connected with feed pipe, feed pipe top is clampedly connected with cover plate.

[0036] Specific, support rod 102 and air bag 103 are provided with multiple, multiple support rod 102 and air bag 103 are located in the linear array distribution of processing frame 101 inner wall.

[0037] Specific, first conveying pipe 106 is away from the one end of air pump 105 and is communicated with inlet pipe 104, second conveying pipe 107 is away from the one end of air pump 105 and is communicated with storage frame 112 right side, inlet pipe 104 is provided with multiple, multiple inlet pipe 104 and air bag 103 junctions are all fixedly connected with sealing pad.

[0038] Specific, processing frame 101 right side is fixedly connected with support plate, air pump 105 is fixedly connected on support plate top, suction tube 110 is away from the one end of ceramic special pump 109 and is communicated with storage barrel 108 right side, shower head 113 is provided with multiple, multiple shower head 113 are evenly distributed in storage frame 112 bottom.

[0039] Through the above technical scheme, the storage barrel 108 is ensured to be clean and free of impurities, and an appropriate amount of ceramic coating is added to the storage barrel 108 through the feeding pipe. After the feeding is completed, the cover plate is tightly clamped to prevent the coating from leaking. The thrust ring to be sprayed is clamped and connected to the outside of the air bag 103 through the gap on one side of the thrust ring. The air bag 103 has a certain softness to facilitate the clamping of the thrust ring. The internal circuit connection of the air pump 105 and the ceramic special pump 109 is a prior art, which will not be described in detail here. The power supply of the air pump 105 is turned on, and the air pump 105 supplies air to the air inlet pipe 104 through the first conveying pipe 106. The connection between the air inlet pipe 104 and the air bag 103 is fixed with a sealing gasket to ensure that the gas does not leak, thereby ensuring the stability and efficiency of the spraying process. With the entry of the gas, the air bag 103 starts to expand and tightly fits and supports the thrust ring clamped on its outside, providing necessary pressure support for the spraying process and ensuring the stability and accuracy of the thrust ring during the spraying process. After the air bag 103 is inflated in place, the power supply of the ceramic special pump 109 is turned on, and the ceramic special pump 109 draws the coating from the storage barrel 108 through the straw 110. The coating is conveyed to the storage frame 112 through the connecting pipe 111 to prepare for spraying. The air pump 105 injects gas into the storage frame 112 through the second conveying pipe 107. By adjusting the opening number and position of the spray head 113 and the output pressure of the air pump 105, the uniformity and thickness of the spraying can be controlled. At the same time, according to the spraying effect, the flow rate and spraying speed of the coating can be adjusted in time. The collection frame 116 movably connected inside the processing frame 101 is used to collect waste or excess ceramic material generated during the spraying process. After spraying is completed, the spray head 113 and the air pump 105 are first turned off, and then the power supply of the motor 201 is disconnected. After the gas in the air bag 103 is released, the sprayed thrust ring can be easily removed from the air bag 103. Note that damage to the sprayed surface should be avoided during removal. By adjusting the expansion degree of the air bag 103 and the spraying parameters, the spraying requirements of thrust rings of different specifications and requirements can be met.

[0040] Example two

[0041] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 , and on the basis of example one, it is further obtained that the motor 201 is fixedly connected to the top of the storage barrel 108, and the stirring rod 202 is rotatably connected inside the storage barrel 108.

[0042] Through the above technical scheme, the motor 201 is connected with the power supply, the internal circuit connection of the motor 201 is the prior art, and the motor 201 output end drives the stirring rod 202 to rotate in the storage barrel 108, in the stirring process, the state of the paint should be observed, and it is ensured that the paint is uniform and has no sediment, according to the viscosity and stirring effect of the paint, the rotating speed of the motor 201 can be adjusted to achieve the best stirring effect, so that the paint deposition and stratification phenomenon is avoided, the stability of the spraying quality is ensured, and the service life of the paint is prolonged.

[0043] Although the embodiments of the utility model have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency sprayed thrust ring ceramic spraying device comprising a spraying mechanism (1), characterized in that: The spraying mechanism (1) top is provided with stirring mechanism (2); The spraying mechanism (1) includes processing frame (101), the processing frame (101) left and right two side inner wall is fixedly connected with support rod (102), the support rod (102) outside is fixedly connected with air bag (103), the air bag (103) right side is fixedly connected with air inlet pipe (104), the air inlet pipe (104) bottom is provided with air pump (105), the air pump (105) top is fixedly connected with first delivery pipe (106), the air pump (105) right side is fixedly connected with second delivery pipe (107), the processing frame (101) top is fixedly connected with storage barrel (108) and ceramic special pump (109), the ceramic special pump (109) left side is fixedly connected with suction tube (110), the ceramic special pump (109) right side is fixedly connected with connecting pipe (111), the connecting pipe (111) away from ceramic special pump (109) one end is fixedly connected with storage frame (112), the storage frame (112) bottom is provided with spray head (113); The stirring mechanism (2) includes motor (201), and the motor (201) is fixedly connected with stirring rod (202) at the output.

2. A high velocity sprayed thrust ring ceramic spray apparatus as defined in claim 1 wherein: The processing frame (101) front end left side is hinged with baffle (114), and the baffle (114) front end right side is fixedly connected with handle (115), and the baffle (114) front end is provided with observation window.

3. A high velocity sprayed thrust ring ceramic spray apparatus as defined in claim 1 wherein: The processing frame (101) inner bottom wall is movably connected with collecting frame (116), the storage barrel (108) top is fixedly connected with feed pipe, and the feed pipe top is clampedly connected with cover plate.

4. A high velocity sprayed thrust ring ceramic spray apparatus as defined in claim 1 wherein: The support rod (102) and air bag (103) are all provided with multiple, multiple support rod (102) and air bag (103) are linear array distribution in the inner wall of processing frame (101).

5. A high velocity sprayed thrust ring ceramic spray apparatus as defined in claim 1 wherein: The first delivery pipe (106) away from air pump (105) one end is communicated with air inlet pipe (104), the second delivery pipe (107) away from air pump (105) one end is communicated with storage frame (112) right side, the air inlet pipe (104) is provided with multiple, and multiple air inlet pipes (104) and air bag (103) junction are all fixedly connected with sealing pad.

6. A high velocity sprayed thrust ring ceramic spray apparatus as defined in claim 1 wherein: The processing frame (101) right side is fixedly connected with support plate, and the air pump (105) is fixedly connected on the support plate top, the suction tube (110) away from ceramic special pump (109) one end is communicated with storage barrel (108) right side, and the spray head (113) is provided with multiple, and multiple spray heads (113) are evenly distributed in the bottom of storage frame (112).

7. A high velocity sprayed thrust ring ceramic spray apparatus as defined in claim 1 wherein: The motor (201) is fixedly connected on the storage barrel (108) top, and the stirring rod (202) is rotatably connected in the storage barrel (108).