Workpiece cooling mechanism of megasonic cleaning machine
By introducing a coolant tank and a circulating cooling system into the megasonic cleaning machine, the heat from the workpiece is absorbed by the fins and transferred to the coolant, thus solving the problem of workpiece deformation caused by the rise in cleaning fluid temperature and ensuring cleaning quality.
Patent Information
- Application Number
- CN202423155368.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-20
AI Technical Summary
During mega-sonic cleaning, the increased temperature of the cleaning solution can cause workpiece deformation and affect the cleaning quality, especially during long-term, high-intensity cleaning.
Design a workpiece cooling mechanism for a megasonic cleaning machine, including a coolant tank, a circulating cooling component, and a single heat absorption component. The fins absorb heat from the workpiece and transfer it to the coolant. The circulating component maintains a stable temperature of the coolant to prevent the workpiece from overheating.
It effectively maintains stable workpiece temperature, prevents workpiece deformation, ensures cleaning quality, and achieves effective heat transfer and cooling of the workpiece.
Smart Images

Figure CN223733423U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of megasonic cleaning machine technology, and in particular to a workpiece cooling mechanism for a megasonic cleaning machine. Background Technology
[0002] Megasonic cleaning machines have been widely used in the industrial cleaning field. Megasonic waves are high-frequency sound waves with frequencies between 800kHz and 1MHz. Their cleaning principle utilizes high-frequency vibrations to generate countless tiny cavitation bubbles in the cleaning fluid. When these cavitation bubbles come into contact with the workpiece surface, they burst instantly, generating a powerful impact force that removes dirt, particles, and other impurities from the workpiece surface.
[0003] However, during mega-sonic cleaning, the transfer of acoustic energy causes the cleaning fluid temperature to rise. This is mainly because the mechanical energy of the acoustic waves is partially converted into heat energy in the cleaning fluid. Especially during long-term, high-intensity cleaning operations, the temperature rise of the cleaning fluid is more significant. For some temperature-sensitive workpieces, high temperatures may cause workpiece deformation and also alter the physicochemical properties of the cleaning fluid, affecting the cleaning quality. Utility Model Content
[0004] The purpose of this invention is to solve the problems existing in the prior art by proposing a workpiece cooling mechanism for a megasonite cleaning machine.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a workpiece cooling mechanism for a megasonic cleaning machine, comprising a receiving frame and a support. A coolant tank is fixedly connected to the lower center of the receiving frame, and the coolant tank is fixedly connected to the upper side of the support. A circulating cooling assembly is provided on the outer side of the coolant tank. The circulating cooling assembly includes a single heat-absorbing assembly and a circulating assembly. Multiple sets of single heat-absorbing assemblies are arranged in a ring array on the outer side of the circulating assembly, and multiple sets of single heat-absorbing assemblies are simultaneously attached to the inner side of the receiving frame. Each single heat-absorbing assembly includes a connecting seat, a double-folded tube, a connecting pipe, and fins. Multiple sets of fins are parallel to each other and sleeved on the outer side of the double-folded tube. The upper edge of the fins contacts the inner wall of the receiving frame. The connecting seat is snapped onto the outer ring surface of the double-folded tube. One end of the double-folded tube is fixedly connected to the circulating assembly through the connecting pipe, and the other end of the double-folded tube is fixedly connected to the coolant tank.
[0006] Preferably, the circulation assembly includes a ring pipe, an input pipe, a cylindrical shell, a motor, an output pipe, a fan wheel, and a side cover. The ring pipe is located outside the coolant reservoir and is simultaneously fixedly connected to multiple sets of connecting pipes.
[0007] Preferably, the input pipe is fixedly connected to the bottom of the coolant tank, and the input pipe is fixedly connected to the cylindrical shell.
[0008] Preferably, the motor is fixedly connected to the middle of one side of the cylindrical shell, and the output shaft of the motor extends into the inner cavity of the cylindrical shell.
[0009] Preferably, the middle part of one side of the wheel fan is attached to the middle part of the column housing, and the wheel fan is fixedly installed on the output shaft of the motor.
[0010] Preferably, the output tube is fixedly connected to the output end of the cylindrical shell, and the output tube is fixedly connected to the annular tube.
[0011] Preferably, the side cover is fixedly connected to the other side of the column housing by screws, and the middle part of one side of the side cover fits into the middle part of the other side of the wheel fan.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] 1. In this utility model, by installing the mechanism inside a mega-sonic cleaning machine, the workpiece is fixed on the upper surface of the receiving frame. The cleaning fluid, in conjunction with the sonic waves, cleans the workpiece. The circulation component distributes the coolant with a lower temperature from the coolant tank to multiple sets of connecting pipes, which then enter the corresponding double-folded pipes. Multiple sets of fins on the outside of the double-folded pipes are attached to the inner wall of the receiving frame. The heat of the workpiece is transferred to the fins through the receiving frame, absorbed by the coolant with a lower temperature inside the double-folded pipes, and returned to the coolant tank to restore the initial temperature and continue to participate in the circulation process. A certain amount of coolant is injected into the coolant tank to maintain the cooling effect for a period of time, thereby achieving the transfer of heat from the workpiece, preventing the workpiece from overheating and deforming during the cleaning process, and ensuring the cleaning quality.
[0014] 2. In this utility model, by controlling the motor to start, the motor drives the fan wheel to rotate inside the column housing. The middle part of the column housing is an annular cavity. The coolant stored in the coolant tank enters from the inlet of the column housing through the bottom inlet pipe. The middle part of the fan wheel is in contact with the middle part of the column housing, and the edge of the fan wheel is located in the annular cavity. The fan wheel rotates counterclockwise, in the same direction as the coolant entering the annular cavity of the column housing, accelerating the coolant into the annular cavity and discharging it from the outlet of the column housing. It then enters the ring pipe through the outlet pipe. Under the continuous pushing action, the coolant is distributed to multiple sets of individual heat absorption components to ensure stable circulation of the coolant. Attached Figure Description
[0015] Figure 1 A three-dimensional structural diagram of the workpiece cooling mechanism of a megasonic cleaning machine is provided for this utility model.
[0016] Figure 2 This utility model provides a three-dimensional structural diagram of the workpiece cooling mechanism of a megasonic cleaning machine.
[0017] Figure 3This utility model provides a three-dimensional structural diagram of the circulating cooling component in the workpiece cooling mechanism of a megasonic cleaning machine.
[0018] Figure 4 This utility model provides a three-dimensional structural diagram of the explosion of the circulation component in the workpiece cooling mechanism of a megasonic cleaning machine.
[0019] Figure 5 This utility model provides a cross-sectional view of the column shell in the workpiece cooling mechanism of a megasonic cleaning machine.
[0020] Legend: 1. Receiving frame; 2. Coolant tank; 3. Circulating cooling assembly; 31. Individual heat absorption assembly; 311. Connecting seat; 312. Double-folded pipe; 313. Connecting pipe; 314. Fin; 32. Circulation assembly; 321. Ring pipe; 322. Input pipe; 323. Column shell; 324. Motor; 325. Output pipe; 326. Wheel fan; 327. Side cover; 4. Support. Detailed Implementation
[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0023] Example 1: As Figure 1 - Figure 5 As shown, this utility model provides a workpiece cooling mechanism for a megasonic cleaning machine, including a receiving frame 1 and a support 4. A coolant tank 2 is fixedly connected to the lower center of the receiving frame 1, and the coolant tank 2 is fixedly connected to the upper side of the support 4. A circulating cooling assembly 3 is arranged on the outer side of the coolant tank 2. The circulating cooling assembly 3 includes individual heat-absorbing components 31 and a circulating assembly 32. Multiple sets of individual heat-absorbing components 31 are arranged in a ring array on the outer side of the circulating assembly 32, and the multiple sets of individual heat-absorbing components 31 are simultaneously attached to each other. Inside the receiving frame 1, the single heat absorption component 31 includes a connecting seat 311, a double-fold tube 312, a connecting pipe 313, and fins 314. Multiple sets of fins 314 are parallel to each other and sleeved on the outside of the double-fold tube 312. The upper edge of the fins 314 contacts the inner wall of the receiving frame 1. The connecting seat 311 is snapped onto the outer ring surface of the double-fold tube 312. One end of the double-fold tube 312 is fixedly connected to the circulation component 32 through the connecting pipe 313, and the other end of the double-fold tube 312 is fixedly connected to the coolant tank 2.
[0024] The specific setup and function of this embodiment are described below: By installing this mechanism inside the mega-sonic cleaning machine, the workpiece is fixed on the upper surface of the receiving frame 1. The cleaning fluid, in conjunction with the sonic waves, cleans the workpiece. The circulation component 32 distributes the coolant with a lower temperature from the coolant tank 2 to multiple sets of connecting pipes 313, which then enter the corresponding double-fold pipes 312. Multiple sets of fins 314 on the outside of the double-fold pipes 312 are attached to the inner wall of the receiving frame 1. The heat of the workpiece is transferred to the fins 314 through the receiving frame 1, absorbed by the coolant with a lower temperature inside the double-fold pipes 312, and returned to the coolant tank 2 to restore the initial temperature and continue to participate in the circulation process. A certain amount of coolant is injected into the coolant tank 2 to maintain the cooling effect for a period of time, thereby achieving the transfer of heat from the workpiece, preventing the workpiece from overheating and deforming during the cleaning process, and ensuring the cleaning quality.
[0025] Example 2: Figure 1 - Figure 5 As shown, the circulation assembly 32 includes a ring pipe 321, an input pipe 322, a cylindrical housing 323, a motor 324, an output pipe 325, a fan 326, and a side cover 327. The ring pipe 321 is located outside the coolant reservoir 2 and is fixedly connected to multiple sets of connecting pipes 313. The input pipe 322 is fixedly connected to the bottom of the coolant reservoir 2 and is fixedly connected to the cylindrical housing 323. The motor 324 is fixedly connected to the middle of one side of the cylindrical housing 323, and the output shaft of the motor 324 extends into the inner cavity of the cylindrical housing 323. The middle of one side of the fan 326 is attached to the middle of the cylindrical housing 323 and is fixedly installed on the output shaft of the motor 324. The output pipe 325 is fixedly connected to the output end of the cylindrical housing 323 and is fixedly connected to the ring pipe 321. The side cover 327 is fixedly connected to the other side of the cylindrical housing 323 by screws, and the middle of one side of the side cover 327 is attached to the middle of the other side of the fan 326.
[0026] The overall effect of this embodiment is that by controlling the start of the motor 324, the motor 324 drives the fan 326 to rotate inside the cylindrical housing 323. The central part of the cylindrical housing 323 is an annular cavity, such as... Figure 5 The coolant stored inside the coolant tank 2 enters through the inlet of the cylindrical shell 323 via the bottom inlet pipe 322. The middle part of the fan 326 is in contact with the middle part of the cylindrical shell 323, and the edge of the fan 326 is located in the annular cavity. The fan 326 rotates counterclockwise, in the same direction as the coolant entering the annular cavity of the cylindrical shell 323, accelerating the coolant into the annular cavity and discharging it from the outlet of the cylindrical shell 323. It then enters the ring pipe 321 through the outlet pipe 325. Under the continuous pushing action, the coolant is distributed to multiple sets of individual heat absorption components 31 to ensure stable circulation of the coolant.
[0027] The device's operation and working principle are as follows: This mechanism is installed inside a mega-sonic cleaning machine. Support 4 connects to the machine's drive unit. The workpiece is fixed to the upper surface of the receiving frame 1. The cleaning fluid, combined with sonic waves, cleans the workpiece. At this time, the control motor 324 starts, driving the fan wheel 326 to rotate inside the cylindrical shell 323. The central part of the cylindrical shell 323 is an annular cavity. Coolant stored in the coolant tank 2 enters the cylindrical shell 323 through the bottom inlet pipe 322. The central part of the fan wheel 326 is flush with the central part of the cylindrical shell 323, with its edge located within the annular cavity. The fan wheel 326 rotates counterclockwise, in the same direction as the coolant entering the annular cavity of the cylindrical shell 323, thus cleaning the coolant. The coolant is accelerated and pushed into the annular cavity, discharged from the outlet of the cylindrical shell 323, and enters the ring pipe 321 through the output pipe 325. Under the continuous pushing action, the coolant is distributed to multiple sets of connecting pipes 313 and enters the corresponding double-fold pipe 312. Multiple sets of fins 314 on the outside of the double-fold pipe 312 are attached to the inner wall of the receiving frame 1. The heat of the workpiece is transferred to the fins 314 through the receiving frame 1, absorbed by the coolant with a lower temperature inside the double-fold pipe 312, and returned to the coolant tank 2 to restore the initial temperature and continue to participate in the circulation process. A certain amount of coolant is injected into the coolant tank 2 to maintain the cooling effect for a period of time. In this way, the heat of the workpiece is transferred, and the workpiece is prevented from overheating and deforming.
[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A workpiece cooling mechanism of a megasonic cleaning machine, comprising a receiving frame (1) and a support (4), characterized in that: The lower middle of the bearing frame (1) is fixedly connected with a cooling liquid bin (2), the cooling liquid bin (2) is fixedly connected to the upper side of the support (4), the outer side of the cooling liquid bin (2) is provided with a circulating cooling assembly (3), the circulating cooling assembly (3) comprises a single heat absorption assembly (31) and a circulating assembly (32), a plurality of groups of the single heat absorption assembly (31) are arranged in an annular array on the outer side of the circulating assembly (32), and a plurality of groups of the single heat absorption assembly (31) are simultaneously attached to the inner side of the bearing frame (1), the single heat absorption assembly (31) comprises a connecting seat (311), a double-folded pipe (312), a connecting pipe (313) and a fin (314), a plurality of groups of the fin (314) are parallel to each other and sleeved on the outer side of the double-folded pipe (312), the upper edge of the fin (314) is in contact with the inner wall of the bearing frame (1), the connecting seat (311) is clamped on the outer ring surface of the double-folded pipe (312), one end of the double-folded pipe (312) is fixedly communicated with the circulating assembly (32) through the connecting pipe (313), and the other end of the double-folded pipe (312) is fixedly communicated with the cooling liquid bin (2).
2. The workpiece cooling mechanism of a megasonic cleaning machine according to claim 1, wherein: The circulating assembly (32) comprises a ring pipe (321), an input pipe (322), a column shell (323), a motor (324), an output pipe (325), a wheel fan (326) and a side cover (327), the ring pipe (321) is located on the outer side of the cooling liquid bin (2) and is fixedly communicated with a plurality of groups of the connecting pipe (313) at the same time.
3. The workpiece cooling mechanism of a megasonic cleaning machine according to claim 2, wherein: The input pipe (322) is fixedly communicated at the bottom of the cooling liquid bin (2), and the input pipe (322) is fixedly communicated with the column shell (323).
4. The workpiece cooling mechanism of claim 3, wherein: The motor (324) is fixedly connected to the middle of one side of the column shell (323), and the output shaft of the motor (324) extends into the inner cavity of the column shell (323).
5. The workpiece cooling mechanism of a megasonic cleaning machine according to claim 4, wherein: The middle of one side of the wheel fan (326) is attached to the middle of the column shell (323), and the wheel fan (326) is fixedly installed on the output shaft of the motor (324).
6. The workpiece cooling mechanism of claim 5, wherein: The output pipe (325) is fixedly communicated at the output end of the column shell (323), and the output pipe (325) is fixedly communicated with the ring pipe (321).
7. The workpiece cooling mechanism of a megasonic cleaning machine according to claim 6, wherein: The side cover (327) is fixedly connected to the other side of the column shell (323) by screws, and the middle of one side of the side cover (327) is attached to the middle of the other side of the wheel fan (326).