Filter basket cleaning equipment

By combining a spraying mechanism and a rotating mechanism, a scraper is used to remove debris from the inner wall of the filter basket, solving the problem of debris residue during filter basket cleaning and improving the cleaning effect.

CN223733478UActive Publication Date: 2025-12-30ELITE COLOR ENVIRONMENTAL RESOURCES SCI & TECH CO LTD
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Patent Information

Application Number
CN202423219613.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-30
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing filter basket cleaning equipment is prone to leaving debris during the cleaning process, which affects the cleaning effect.

Method used

The design combines a spraying mechanism and a rotating mechanism. The scraper removes debris from the inner wall of the filter basket, and the water flow washes it away, achieving thorough removal of debris.

Benefits of technology

This effectively prevents debris from remaining on the filter basket and improves the cleaning effect of the filter basket.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to filter basket cleaning equipment, which belongs to the technical field of filter basket cleaning and comprises a cleaning box, a spraying mechanism and a rotating mechanism are arranged in the cleaning box, the rotating mechanism is used for driving a filter basket to rotate, the spraying mechanism is used for enabling water to act on the filter basket, and the rotating mechanism comprises a rotating disc, a fixing rod and a scraping rod. The fixing rod and the scraping rod are both vertically arranged, the scraping rod is fixedly arranged on one side of the fixing rod through a connecting piece, the fixing rod is coaxially sleeved with the rotating disc, the rotating disc is rotationally connected with the fixing rod and located below the scraping rod, a driving system is connected to the rotating disc, and the rotating disc is driven by the driving system to rotate. A plurality of clamping systems are arranged on the rotating disc and distributed in the circumferential direction with the fixing rod as the center. When the filter basket is cleaned, sundries on the inner wall of the filter basket are scraped off through the scraping rods, so that residues of the sundries on the filter basket are avoided, and the cleaning effect of the filter basket is improved.
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Description

Technical Field

[0001] This utility model relates to a filter basket cleaning device, belonging to the field of filter basket cleaning technology. Background Technology

[0002] Cylindrical filter baskets are commonly used pre-pump filters in polyester spinning processes, primarily for filtering ethylene glycol (which has properties similar to alcohol), a key raw material for polyester. Because a small amount of muddy, grayish-white, slightly sticky residue is present in the ethylene glycol during production, a pre-pump filter using a cylindrical filter basket is installed for filtration. Therefore, filter basket cleaning is a crucial aspect of polyester production, and its efficiency and quality directly impact the stability of polyester production.

[0003] Chinese utility model patent CN215427771U discloses a cylindrical filter basket cleaning device, including a frame with a cleaning tank mounted on it. A sealing door is hinged to one side of the cleaning tank. A rotating shaft is rotatably mounted on the frame, with one end connected to a second motor for power adjustment and the other end equipped with a chuck to fix the filter basket. A spray pipe is slidably connected to the frame via a linear motion bearing. An inner spray pipe and an outer spray pipe are connected in parallel at the outlet end of the spray pipe, and both the inner and outer spray pipes are equipped with high-pressure spray heads. In use, the filter basket is fixed by the chuck, the second motor rotates the filter basket, and the operator pushes the spray pipes towards the bottom of the filter basket. The high-pressure spray heads remove impurities from the surface of the filter basket, achieving rapid cleaning. Compared with existing technologies, this device not only effectively recovers wastewater and prevents environmental pollution caused by cleaning, but also has high cleaning efficiency and effectively reduces the labor intensity of operators. However, in the existing technology, the cleaning of the filter basket is achieved solely by the action of water flow on the filter basket, which easily leads to the residue of debris on the filter basket, thus affecting the cleaning effect of the filter basket.

[0004] Therefore, there is a need for filter basket cleaning equipment to improve the cleaning effect of filter baskets. Summary of the Invention

[0005] The technical problem to be solved by this utility model is: to overcome the shortcomings of the prior art and provide a filter basket cleaning device that improves the cleaning effect of the filter basket.

[0006] The technical solution adopted by this utility model to solve the above problems is as follows: a filter basket cleaning device, including a cleaning tank, wherein a spraying mechanism and a rotating mechanism are provided in the cleaning tank. The rotating mechanism is used to drive the filter basket to rotate, and the spraying mechanism is used to apply water to the filter basket. The rotating mechanism includes a rotating disk, a fixed rod, and a scraper. The fixed rod and the scraper are both arranged vertically. The scraper is fixedly mounted on one side of the fixed rod by a connecting piece. The rotating disk is coaxially sleeved on the fixed rod. The rotating disk is rotatably connected to the fixed rod. The rotating disk is located below the scraper. A driving system is connected to the rotating disk, and the driving system drives the rotating disk to rotate. Multiple clamping systems are provided on the rotating disk, and the multiple clamping systems are distributed circumferentially around the fixed rod.

[0007] Preferably, multiple scraper bars are provided, and the multiple scraper bars are distributed circumferentially around the fixed bar.

[0008] Preferably, the connector includes a connecting rod and a sleeve. The connecting rod is arranged horizontally, perpendicular to and intersecting the axis of the fixed rod. The sleeve is arranged coaxially with the connecting rod. The connecting rod and the sleeve are located between the scraper rod and the fixed rod. One end of the sleeve is fixedly mounted on the fixed rod, and one end of the connecting rod is movably inserted into the other end of the sleeve. The other end of the connecting rod is fixedly mounted on the scraper rod. The connecting rod and the sleeve are locked together by a locking device.

[0009] Preferably, the locking element is a screw.

[0010] Preferably, the drive system includes a rotating tube coaxially sleeved on a fixed rod, the rotating tube being rotatably connected to the fixed rod via a first bearing, the rotating tube being fixedly passed through a rotating disk, a driven gear mounted on the outer peripheral wall of the rotating tube, the driven gear being located below the rotating disk, a drive shaft being provided on one side of the fixed tube, the drive shaft being rotatably connected to a cleaning tank via a second bearing, a driven wheel and a drive gear being mounted on the drive shaft, the drive gear meshing with the driven gear, a second motor being provided on the cleaning tank, a drive wheel being mounted on the second motor, the drive wheel being connected to the driven wheel via a transmission belt.

[0011] Preferably, the clamping system includes a clamping block, a moving rod, and a fixed block. The fixed block is fixedly mounted on the rotating disk. The moving rod moves through the fixed block and is arranged horizontally. The axis of the moving rod is perpendicular to and intersects the circumferential direction of the fixed rod. The clamping block is fixedly mounted on the side of the moving rod closer to the fixed rod. The moving rod is connected to the fixed block by a spring.

[0012] Preferably, the top of the fixing block has a chamfer on the side near the fixing rod.

[0013] Preferably, the rotating disk is provided with a through hole, and the bottom of the cleaning tank is provided with a drain pipe.

[0014] Preferably, the spraying mechanism includes a bracket, a first nozzle, and two second nozzles. The bracket is fixedly mounted on the cleaning tank, the first nozzle is fixedly mounted on the bracket, the first nozzle is located above the rotating mechanism, and the two second nozzles are respectively located on both sides of the rotating mechanism. Both second nozzles are driven to rise and fall by a moving module, and both the first nozzle and the two second nozzles are connected to a water source.

[0015] Preferably, the moving module includes a lead screw arranged vertically, a slider threaded onto the lead screw, the lead screw being driven by a first motor, and a second nozzle disposed on the slider.

[0016] Compared with the prior art, the advantages of this utility model are:

[0017] This utility model relates to a filter basket cleaning device. When cleaning the filter basket, a scraper is used to scrape off the debris on the inner wall of the filter basket, thereby avoiding the residue of debris on the filter basket and improving the cleaning effect of the filter basket. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a filter basket cleaning device according to the present invention;

[0019] Figure 2 This is a schematic diagram of the spraying mechanism;

[0020] Figure 3 This is a schematic diagram of the connection structure between the fixed rod and the scraper rod;

[0021] Figure 4 This is a schematic diagram of the connection structure between the fixed rod and the rotating disk;

[0022] Figure 5 This is a schematic diagram of the clamping system.

[0023] in:

[0024] Cleaning tank 100, spraying mechanism 200, rotating mechanism 300, drain pipe 400, filter basket 500;

[0025] Support 201, first nozzle 202, second nozzle 203, lead screw 204, slider 205, first motor 206;

[0026] Rotating disk 301, fixed rod 302, scraper 303, connecting rod 304, sleeve 305, screw 306, rotating tube 307, first bearing 308, driven gear 309, drive shaft 310, second bearing 311, driven wheel 312, drive gear 313, second motor 314, drive wheel 315, transmission belt 316, clamping block 317, moving rod 318, fixed block 319, spring 320, through hole 321. Detailed Implementation

[0027] like Figure 1-5 As shown, a filter basket cleaning device in this embodiment includes a cleaning tank 100. The cleaning tank 100 is provided with a spraying mechanism 200 and a rotating mechanism 300. The rotating mechanism 300 is used to drive the filter basket 500 to rotate, and the spraying mechanism 200 is used to apply water to the filter basket 500.

[0028] The spraying mechanism 200 includes a support 201, a first nozzle 202, and two second nozzles 203. The support 201 is fixedly mounted on the cleaning tank 100, and the first nozzle 202 is fixedly mounted on the support 201, located above the rotating mechanism 300. The two second nozzles 203 are respectively located on both sides of the rotating mechanism 300, and both second nozzles 203 are driven to rise and fall by a moving module. The first nozzle 202 and the two second nozzles 203 are all connected to a water source. During cleaning, the filter basket 500 is inverted and fixedly mounted on the rotating mechanism 300. In fact, the filter basket 500 is cylindrical. The filter basket 500 is vertically arranged. The filter basket 500 is driven to rotate by a rotation drive. Water is delivered to the first nozzle 202 and the second nozzle 203 through a water source and then discharged. The water discharged from the first nozzle 202 acts on the top of the filter basket 500, and the water discharged from the second nozzle 203 acts on the outer peripheral wall of the filter basket 500. Through the rotation of the filter basket 500, the water discharged from the second nozzle 203 is evenly applied to the outer periphery of the filter basket 500. At the same time, the second nozzle 203 is driven to rise and fall by a moving module, so that the water discharged from the second nozzle 203 is evenly distributed along the axial direction of the filter basket 500. In this way, under the action of water flow, the impurities on the filter basket 500 are washed off.

[0029] The moving module includes a lead screw 204, which is arranged vertically. A slider 205 is threaded onto the lead screw 204. The lead screw 204 is driven by a first motor 206. A second nozzle 203 is disposed on the slider 205. When the first motor 206 is started, the lead screw 204 is rotated, thereby causing the slider 205 to rise and fall on the lead screw 204. The rising and falling of the slider 205 drives the second nozzle 203 to rise and fall.

[0030] The rotating mechanism 300 includes a rotating disk 301, a fixed rod 302, and scrapers 303. Both the fixed rod 302 and the scrapers 303 are vertically arranged. Each scraper 303 is fixed to one side of the fixed rod 302 via multiple connecting members distributed from top to bottom. Multiple scrapers 303 are evenly distributed circumferentially around the fixed rod 302. The rotating disk 301 is coaxially sleeved on the fixed rod 302 and rotatably connected to it. The rotating disk 301 is located below the scrapers 303. A driving system is connected to the rotating disk 301, driving it to rotate. Multiple clamping systems are provided on the rotating disk 301 to fix it in place. The rods 302 are evenly distributed around the center. The clamping system consists of three rods. During cleaning, the filter basket 500 is placed upside down on top of the rotating disk 301, and the scraper rods 303 abut against the inner peripheral wall of the filter basket 500. The clamping system fixes the filter basket 500 to the rotating disk 301. Then, the rotating disk 301 is rotated by the drive system. The rotation of the rotating disk 301 drives the filter basket 500 to rotate. When water is applied to the filter basket 500, the debris on the filter basket 500 is concentrated on the inner peripheral wall of the filter basket 500. At this time, since the scraper rods 303 are stationary, the rotation of the filter basket 500 can scrape off the debris on the inner peripheral wall of the filter basket 500, thereby avoiding the residue of debris on the filter basket 500 and improving the cleaning effect of the filter basket 500.

[0031] The connector includes a connecting rod 304 and a sleeve 305. The connecting rod 304 is horizontally arranged and perpendicular to and intersects the axis of the fixed rod 302. The sleeve 305 is coaxially arranged with the connecting rod 304. The connecting rod 304 and the sleeve 305 are located between the scraper rod 303 and the fixed rod 302. One end of the sleeve 305 is fixedly mounted on the fixed rod 302. One end of the connecting rod 304 is movably inserted into the other end of the sleeve 305. The other end of the connecting rod 304 is fixedly mounted on the scraper rod 303. The connecting rod 304 and the sleeve 305 are locked together by a locking device, namely a screw 306. When the inner diameter of the filter basket 500 changes, the screw 306 is loosened, allowing the connecting rod 304 to move on the sleeve 305, so that the scraper rod 303 can adjust its position according to the inner diameter of the filter basket 500. After adjustment, the screw 306 is tightened.

[0032] The drive system includes a rotating tube 307, which is coaxially sleeved on a fixed rod 302. The rotating tube 307 is rotatably connected to the fixed rod 302 via a first bearing 308. The rotating tube 307 is fixedly passed through a rotating disk 301. A driven gear 309 is mounted on the outer peripheral wall of the rotating tube 307, located below the rotating disk 301. A drive shaft 310 is provided on one side of the fixed tube, and the drive shaft 310 is rotatably connected to the cleaning tank 100 via a second bearing 311. A driven wheel 312 and a drive gear 313 are mounted on the drive shaft 310, and the drive gear 313 meshes with the driven gear 309. The cleaning tank 100 is equipped with a second motor 314, and a drive wheel 315 is mounted on the second motor 314. The drive wheel 315 is connected to the driven wheel 312 through a transmission belt 316. When the second motor 314 starts, it drives the drive wheel 315 to rotate. The rotation of the drive wheel 315 drives the driven wheel 312 to rotate through the transmission belt 316, thereby causing the drive shaft 310 to rotate on the second bearing 311. The rotation of the drive shaft 310 drives the drive gear 313 to rotate, and the rotation of the drive gear 313 drives the driven wheel 312 to rotate, thereby causing the rotating tube 307 to rotate on the first bearing 308. The rotation of the rotating tube 307 drives the rotating disk 301 to rotate synchronously.

[0033] The clamping system includes a clamping block 317, a moving rod 318, and a fixing block 319. The fixing block 319 is fixedly mounted on the rotating disk 301. The moving rod 318 movably passes through the fixing block 319 and is horizontally arranged. The axis of the moving rod 318 is perpendicular to and intersects the circumferential direction of the fixing rod 302. The clamping block 317 is fixedly mounted on the side of the moving rod 318 closest to the fixing rod 302. The moving rod 318 is connected to the fixing block 319 by a spring 320. A chamfer is provided on the side of the top of block 319 near the fixed rod 302. When the filter basket 500 is placed vertically on the top of the rotating disk 301, the filter basket 500 is placed from top to bottom, causing the filter basket 500 to push the clamping block 317 to move away from the fixed rod 302. The movement of the clamping block 317 drives the moving rod 318 to move synchronously, and causes the spring 320 to deform. Through the elastic force of the spring 320, the clamping block 317 generates a clamping force on the filter basket 500, thus achieving the clamping and fixing of the filter basket 500.

[0034] The rotating disk 301 is provided with a through hole 321, and the bottom of the cleaning tank 100 is provided with a drain pipe 400. The water generated by the cleaning filter basket 500 carries the debris and flows from the through hole 321 to the bottom of the cleaning tank 100 and is discharged from the drain pipe 400.

[0035] In summary, when cleaning the filter basket 500, the scraper 303 scrapes off the debris on the inner wall of the filter basket 500, thereby avoiding the residue of debris on the filter basket 500 and improving the cleaning effect of the filter basket 500.

[0036] In addition to the above embodiments, this utility model also includes other implementation methods. All technical solutions formed by equivalent transformation or equivalent substitution should fall within the protection scope of the claims of this utility model.

Claims

1. A filter basket cleaning device, comprising a cleaning tank (100), a spraying mechanism (200) and a rotating mechanism (300) are arranged in the cleaning tank (100), the rotating mechanism (300) is used to drive the filter basket (500) to rotate, and the spraying mechanism (200) is used to act water on the filter basket (500), characterized in that: The rotating mechanism (300) comprises a rotating disc (301), a fixed rod (302) and a scraping rod (303), the fixed rod (302) and the scraping rod (303) are vertically arranged, the scraping rod (303) is fixedly arranged on one side of the fixed rod (302) through a connecting piece, the rotating disc (301) is coaxially sleeved on the fixed rod (302), the rotating disc (301) is rotationally connected with the fixed rod (302), the rotating disc (301) is located below the scraping rod (303), the rotating disc (301) is connected with a driving system, the rotating disc (301) is driven to rotate by the driving system, a plurality of clamping systems are arranged on the rotating disc (301) and are distributed in a circumferential direction with the fixed rod (302) as the center.

2. A straining basket cleaning apparatus according to claim 1, characterised in that: The scraping rod (303) is provided in plurality, and the plurality of scraping rods (303) are distributed in a circumferential direction with the fixed rod (302) as the center.

3. A straining basket cleaning apparatus according to claim 1, wherein: The connecting piece comprises a connecting rod (304) and a sleeve (305), the connecting rod (304) is horizontally arranged, the connecting rod (304) is perpendicular to and intersects with the axis of the fixed rod (302), the sleeve (305) is coaxially arranged with the connecting rod (304), the connecting rod (304) and the sleeve (305) are located between the scraping rod (303) and the fixed rod (302), one end of the sleeve (305) is fixedly arranged on the fixed rod (302), one end of the connecting rod (304) is movably inserted into the other end of the sleeve (305), the other end of the connecting rod (304) is fixedly arranged on the scraping rod (303), and the connecting rod (304) and the sleeve (305) are locked through a locking piece.

4. A straining basket cleaning apparatus according to claim 3, wherein: The locking piece is a screw (306).

5. A straining basket cleaning apparatus according to claim 1, wherein: The driving system comprises a rotating pipe (307), the rotating pipe (307) is coaxially sleeved on the fixed rod (302), the rotating pipe (307) is rotationally connected with the fixed rod (302) through a first bearing (308), the rotating pipe (307) is fixedly penetrated through the rotating disc (301), a driven gear (309) is mounted on the outer peripheral wall of the rotating pipe (307), the driven gear (309) is located below the rotating disc (301), one side of the fixed pipe is provided with a driving shaft (310), the driving shaft (310) is rotationally connected with the cleaning box (100) through a second bearing (311), a driven wheel (312) and a driving gear (313) are mounted on the driving shaft (310), the driving gear (313) is engaged with the driven gear (309), the cleaning box (100) is provided with a second motor (314), a driving wheel (315) is mounted on the second motor (314), and the driving wheel (315) is connected with the driven wheel (312) through a transmission belt (316).

6. A straining basket cleaning apparatus according to claim 1, wherein: The clamping system comprises a clamping block (317), a moving rod (318) and a fixed block (319), the fixed block (319) is fixedly arranged on the rotating disc (301), the moving rod (318) is movably arranged through the fixed block (319), the moving rod (318) is horizontally arranged, the axis of the moving rod (318) is perpendicular to and intersects with the circumference of the fixed rod (302), the clamping block (317) is fixedly arranged on the side of the moving rod (318) close to the fixed rod (302), and the moving rod (318) is connected with the fixed block (319) through a spring (320).

7. A straining basket cleaning apparatus according to claim 6, characterised in that: The side of the top of the fixed block (319) close to the fixed rod (302) is provided with a chamfer.

8. A straining basket cleaning apparatus according to claim 1, wherein: The rotating disc (301) is provided with a through hole (321), and the bottom of the cleaning box (100) is provided with a drain pipe (400).

9. A straining basket cleaning apparatus according to claim 1, wherein: The spraying mechanism (200) comprises a support (201), a first nozzle (202) and two second nozzles (203), the support (201) is fixedly arranged on the cleaning box (100), the first nozzle (202) is fixedly arranged on the support (201), the first nozzle (202) is located above the rotating mechanism (300), the two second nozzles (203) are respectively arranged on the two sides of the rotating mechanism (300), the two second nozzles (203) are all driven to lift through the moving module, and the first nozzle (202) and the two second nozzles (203) are all connected with a water source.

10. A straining basket cleaning apparatus according to claim 9, characterised in that: The moving module comprises a lead screw (204), the lead screw (204) is vertically arranged, a sliding block (205) is threadedly connected to the lead screw (204), the lead screw (204) is driven by a first motor (206), and the second nozzle (203) is arranged on the sliding block (205).

Citation Information

Patent Citations

  • Cylindrical filter basket cleaning device

    CN215427771U