Reusable laser knife grid
By setting adjustment and sliding devices on the laser blade grid, precise slag removal of a specified blade grid can be achieved, solving the problem of inaccurate slag removal in existing technologies and improving production efficiency and equipment reliability.
Patent Information
- Application Number
- CN202423062823.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing laser scalpel devices cannot accurately remove residue from a designated scalpel, resulting in decreased cutting quality, increased downtime and resource waste, and impact on equipment performance and reliability.
A reusable laser blade grid has been designed, which includes an adjustment device and a sliding device, and is equipped with a slag removal cylinder and a slag removal device. It can accurately locate and automatically clean the blade grid residue, reducing manual intervention.
It achieves precise slag removal for specific cutter bars, improves production efficiency, reduces equipment failure rate, extends cutter bar life, and reduces maintenance costs.
Smart Images

Figure CN223734140U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to automatic equipment technical field especially relates to a kind of reusable laser knife grid. BACKGROUND
[0002] With the continuous development of laser processing technology and the continuous expansion of application field, laser cutting, marking, welding and other processes play an increasingly important role in industrial production. One of the core components of laser processing equipment is laser knife grid, which realizes high-quality processing effect by accurately controlling the shape and distribution of laser beam. Laser cutting equipment is increasingly widely used in industrial production. One of the core components of laser cutting equipment is laser knife grid, which plays a key role in the cutting process. However, the existing laser knife grid device has a significant defect in the process of use: it cannot accurately remove the residue of specified knife grid. The existing residue removal device usually performs unified cleaning on the entire knife grid, and cannot accurately remove the residue of the knife grid at specific positions. This leads to the accumulation of a large amount of residue in some knife grids during use, and the traditional residue removal device cannot effectively clean them, thereby affecting the cutting quality. In addition, this design also increases downtime, reduces production efficiency, and because the residue removal position cannot be accurately controlled, some knife grids may be in a state of long-term uncleanness, while other knife grids may be over-cleaned, causing resource waste and equipment wear. These problems not only affect the performance and reliability of the equipment, but also increase the production cost and maintenance difficulty.
[0003] The present utility model is designed to solve the above technical problems, and provides a reusable laser knife grid. UTILITY MODEL CONTENTS
[0004] The utility model provides a kind of reusable laser knife grid, to solve the problem that existing knife grid cannot remove the residue of specified knife grid, its technical scheme is as follows:
[0005] A kind of reusable laser knife grid, including knife rest seat, knife rest, knife grid, adjusting device and sliding device;The knife rest is arranged on the knife rest seat, a plurality of knife placing grooves are uniformly provided on the knife rest, the knife grid is installed in the knife placing groove, a connecting rod is arranged between the adjusting device and the sliding device, the adjusting device and the sliding device are uniformly provided with residue removal cylinder, the output end of the residue removal cylinder is connected with residue removal device, the residue removal device includes mounting portion, first residue removal knife and second residue removal knife, a containing space is arranged between the first residue removal knife and the second residue removal knife, and the knife grid is installed in the containing space.
[0006] On the basis of the above technical scheme, the number of residue removal device, adjusting device, sliding device and residue removal cylinder is 2 and symmetrically arranged.
[0007] Based on the above technical solution, the adjusting device includes an adjusting mounting plate, an adjusting cylinder, and an adjusting connecting plate; the cylinder body of the adjusting cylinder is fixedly connected to the adjusting mounting plate, and the free end of its piston rod is connected to the adjusting connecting plate; a slag removal cylinder is installed on the adjusting connecting plate, and the output end of the slag removal cylinder is connected to the mounting part of the slag removal device.
[0008] Furthermore, an adjustment slide rail is fixedly connected to the adjustment mounting plate, and an adjustment slider is provided at the bottom of the adjustment mounting plate, the adjustment slider being slidably connected to the adjustment slide rail.
[0009] Furthermore, the sliding device includes a sliding mounting plate and a sliding slider. A sliding rail is provided on the sliding mounting plate, and the sliding slider is slidably connected on the sliding rail. A slag removal cylinder is installed on the sliding slider, and the output end of the slag removal cylinder is connected to the first slag removal knife and the second slag removal knife of the slag removal device through a connector.
[0010] Beneficial effects
[0011] Compared with existing technologies, the advantages of this invention are as follows: Firstly, through the precise positioning of the adjustment device, precise slag removal can be performed on the blade grid at specific locations, avoiding the problem that traditional devices cannot accurately remove residue from designated blade grids. Secondly, the cooperation between the adjusting device and the sliding device can quickly move the slag removal device to the required position, reducing manual adjustment time and improving production efficiency. Automated adjustment and movement are achieved through the control system, reducing manual intervention, improving the level of production automation, and simultaneously reducing the equipment failure rate during operation, thus improving the reliability and stability of the equipment. Attached Figure Description
[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other embodiments can be derived from the provided drawings without creative effort.
[0013] Figure 1 : A schematic diagram of the structure of this utility model;
[0014] Figure 2 : A schematic diagram of the installation positions of the blade grid and slag removal device described in this utility model;
[0015] Figure 3 : A schematic diagram of the slag removal device described in this utility model;
[0016] Figure 4 : A schematic diagram showing the positions of the adjusting device and the sliding device described in this utility model;
[0017] Figure 5 : A schematic diagram of the structure of the sliding device described in this utility model;
[0018] Figure 6 : A schematic diagram of the structure of the blade grid described in this utility model;
[0019] Figure 7 : A schematic diagram of the structure of the double-sided blade grid described in this utility model;
[0020] Figure 8 : A schematic diagram of the use of this utility model. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and examples:
[0022] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0025] like Figure 1 and Figure 8As shown, a reusable laser scalpel is characterized by comprising a scalpel holder 1, a scalpel holder 2, a scalpel 3, an adjusting device 5, and a sliding device 6; the scalpel holder 2 is mounted on the scalpel holder 1, and a plurality of scalpel slots are evenly provided on the scalpel holder 2; the scalpel 3 is installed in the scalpel slots; a connecting rod 60 is provided between the adjusting device 5 and the sliding device 6; both the adjusting device 5 and the sliding device 6 are provided with slag removal cylinders 7; the output end of the slag removal cylinders 7 is connected to a slag removal device 4; the slag removal device 4 includes a mounting part 41, a first slag removal blade 42, and a second slag removal blade 43; an accommodating space is provided between the first slag removal blade 42 and the second slag removal blade 43; and the scalpel 3 is installed in the accommodating space.
[0026] like Figure 2 As shown, the cutter holder 2 is located below the slag removal device 4, and the cutter holder 2 supports the slag removal device 4 to ensure that the slag removal device 4 does not fall off when not removing slag.
[0027] like Figure 3 As shown, the number of the slag removal device 4, the adjusting device 5, the sliding device 6, and the slag removal cylinder 7 are all 2 and arranged symmetrically.
[0028] Two symmetrically arranged slag removal devices can clean both sides simultaneously, improving work efficiency. Simultaneously, the symmetrical adjustment and sliding devices ensure precise positioning of the cutter guard during movement, reducing processing errors caused by misalignment. The long cutter guard 3 may accumulate significant residue during use, especially at both ends. The two slag removal devices 4 ensure effective cleaning along the entire length of the cutter guard, preventing residue accumulation from affecting cutting accuracy and efficiency. The two symmetrically arranged slag removal devices 4 also ensure more even force applied to the cutter guard during cleaning, preventing deformation or damage caused by single-point cleaning, thereby extending the cutter guard's service life.
[0029] like Figure 4 As shown, the adjusting device 5 includes an adjusting mounting plate 51, an adjusting cylinder 52, and an adjusting connecting plate 53; the cylinder body of the adjusting cylinder 52 is fixedly connected to the adjusting mounting plate 51, and the free end of its piston rod is connected to the adjusting connecting plate 53; a slag removal cylinder 7 is installed on the adjusting connecting plate 53, and the output end of the slag removal cylinder 7 is connected to the mounting part 41 of the slag removal device 4.
[0030] The stroke length of the adjusting cylinder 52 is greater than the width of the tool holder 1 so that the adjusting cylinder 52 can reach the tool grid 3 of each row.
[0031] An adjustment slide rail 511 is fixedly connected to the adjustment mounting plate 51, and an adjustment slider 512 is provided at the bottom of the adjustment mounting plate 51. The adjustment slider 512 is slidably connected to the adjustment slide rail 511.
[0032] like Figure 5As shown, the sliding device 6 includes a sliding mounting plate 61 and a sliding slider 62. A sliding rail 611 is provided on the sliding mounting plate 61, and the sliding slider 62 is slidably connected to the sliding rail 611. A slag removal cylinder 7 is mounted on the sliding slider 62. The output end of the slag removal cylinder 7 is connected to the first slag removal blade 42 and the second slag removal blade 43 of the slag removal device 4 via a connector 63. The adjusting device 5 can quickly move the blade grid 3 to the required position, and the sliding device 6 can quickly follow the adjusting device 5 to move the slag removal cylinder 7 to the designated position, reducing manual adjustment time and improving production efficiency.
[0033] like Figure 6 As shown, the cutter bar 3 includes a cutter bar mounting part 31, a slag removal device mounting part 32, and a serrated part 33. The cutter bar mounting part 31 is used for mounting with the cutter holder 2, and the slag removal device mounting part 32 is used for mounting the slag removal device 4. In the initial state, the slag removal device 4 is mounted on the slag removal device mounting part 32 of each cutter bar 3.
[0034] The width of the accommodating space between the first slag removal blade 42 and the second slag removal blade 43 is greater than the thickness of the blade grid 3. This wider accommodating space ensures that the first slag removal blade 42 and the second slag removal blade 43 can smoothly enter the serrated portion 33 of the blade grid, avoiding jamming or blockage caused by insufficient clearance.
[0035] like Figure 7 As shown, the cutter guard 3 is a double-sided cutter guard. After one side is used, the other side can be flipped for use, thus fully utilizing both working surfaces of the cutter guard and improving its utilization rate. Because the double-sided cutter guard can be flipped, the frequency of cutter guard replacement is reduced, lowering maintenance costs and downtime.
[0036] This device is connected to a control system. During operation, when a blade 3 needs slag removal, the control system first determines the specific position of that blade 3. Following instructions from the control system, the adjusting device 5's adjusting cylinder 52 moves the adjusting connecting plate 53, aligning the slag removal cylinder 7 on the adjusting connecting plate 53 with the corresponding slag removal device 4. Driven by the adjusting device 5, the connecting rod 60 moves the sliding device 6 together.
[0037] When the adjusting device 5 moves to the adjusted position and the sliding device 6 slides, the two sets of adjusting devices 5 and sliding devices 6 move together.
[0038] The output ends of the two slag removal cylinders 7 are connected to the slag removal device 4. To achieve quick connection and disconnection between the slag removal cylinders 7 and the slag removal device 4, quick-connect couplings such as quick-release couplings, snap-fit connections, or magnetic connections can be used. All of the above quick-connect and disconnection methods are known to those skilled in the art. (For example, a snap-fit connection includes a female connector and a male connector; the female connector includes: a body made of metal or plastic with an inner cavity for accommodating the male connector; a sealing ring; an O-ring or other type of seal installed in the inner cavity to ensure sealing performance after connection; a locking mechanism, such as a spring-loaded steel ball or snap-fit, for securing the inserted male connector; and a release button on the outside, which, when pressed, releases the locking mechanism for easy disconnection.)
[0039] The male connector includes: a body made of metal or plastic, with a tubular portion that inserts into the inner cavity of the female connector; a sealing ring (O-ring or other type of seal installed on the outside of the insertion portion, which mates with the sealing ring inside the female connector to ensure a tight seal after connection); and a locking groove (a groove or annular groove designed on the outside of the insertion portion to engage with the locking mechanism of the female connector for a secure connection). During connection, the male connector is inserted into the inner cavity of the female connector, and the locking mechanism inside the female connector (such as a spring-loaded steel ball) automatically engages with the locking groove of the male connector, thus securing the male connector within the female connector. To disconnect, press the release button on the outside of the female connector to release the locking mechanism from the male connector, allowing the male connector to be pulled out of the female connector, completing the disconnection operation.
[0040] The slag removal cylinder 7 is activated, and its piston rod extends, pushing the first slag removal blade 42 and the second slag removal blade 43 in the slag removal device 4 to slide between the serrated portions 33 of the blade grid 3, removing residual material or impurities. After slag removal is completed, the piston rod of the slag removal cylinder 7 retracts, retracting the slag removal device 4 to the slag removal device mounting portion 32.
[0041] It should be noted that the cylinder, connecting rod and quick-change joint in this embodiment are all general standard parts or components known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0042] The present invention has been described above by way of example, but the present invention is not limited to the specific embodiments described above. Any modifications or variations made based on the present invention shall fall within the scope of protection claimed by the present invention.
Claims
1. A reusable laser dicer, characterized by: The utility model relates to a kind of sludge removal device, including tool rest seat (1), tool rest (2), tool rest fence (3), adjusting device (5) and sliding device (6);The tool rest (2) is arranged on tool rest seat (1), several tool rest slots are evenly set on the tool rest (2), the tool rest fence (3) is installed in tool rest slot, connecting rod (60) is arranged between the adjusting device (5) and sliding device (6), the adjusting device (5) and sliding device (6) are evenly provided with deslagging cylinder (7), the output end of the deslagging cylinder (7) is connected with deslagging device (4), and the deslagging device (4) includes mounting portion (41), first deslagging tool (42) and second deslagging tool (43), the first deslagging tool (42) and second deslagging tool (43) are provided with accommodation space, and the tool rest fence (3) is installed in accommodation space.
2. A reusable laser scalpel according to claim 1, wherein The number of the deslagging device (4), adjusting device (5), sliding device (6) and deslagging cylinder (7) is 2 and symmetrically arranged.
3. A reusable laser scalpel according to claim 2, wherein The adjusting device (5) includes adjusting mounting plate (51), adjusting cylinder (52) and adjusting connecting plate (53);The cylinder body of the adjusting cylinder (52) is fixedly connected on adjusting mounting plate (51), and the free end of its piston rod is connected with adjusting connecting plate (53);Deslagging cylinder (7) is installed on the adjusting connecting plate (53), and the output end of the deslagging cylinder (7) is connected with the mounting portion (41) of deslagging device (4).
4. A reusable laser scalpel according to claim 3, wherein Adjusting slide rail (511) is fixedly connected on the adjusting mounting plate (51), and adjusting sliding block (512) is arranged on the bottom of the adjusting mounting plate (51), and the adjusting sliding block (512) is slidably connected with adjusting slide rail (511).
5. A reusable laser scalpel according to claim 2, wherein The sliding device (6) includes sliding mounting plate (61) and sliding sliding block (62), sliding slide rail (611) is arranged on the sliding mounting plate (61), and sliding sliding block (62) is slidably connected on the sliding slide rail (611), and deslagging cylinder (7) is installed on the sliding sliding block (62), and the output end of the deslagging cylinder (7) is connected with first deslagging tool (42) and second deslagging tool (43) of deslagging device (4) through connecting piece (63).
6. A reusable laser scalpel according to claim 2, wherein The tool rest fence (3) includes tool rest fence mounting portion (31), deslagging device mounting portion (32) and sawtooth portion (33).
7. A reusable laser scalpel according to claim 5, wherein The width of the accommodation space between the first deslagging tool (42) and second deslagging tool (43) is greater than the thickness of the tool rest fence (3).
8. A reusable laser scalpel according to claim 2, wherein The tool rest fence (3) is double-sided tool rest fence.