Headset product opposite-polarity magnet automatic assembling equipment
By designing an automated assembly equipment for dissimilar magnets in headphone products, the automatic loading, unloading, and alignment detection of headphone shells and magnets were achieved, solving the problem of low efficiency of existing equipment and improving assembly accuracy and production efficiency.
Patent Information
- Application Number
- CN202520006585.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-03
AI Technical Summary
Existing headphone assembly equipment cannot automatically load and unload headphone shells and dissimilar magnets, resulting in low production efficiency and low assembly precision.
An automated assembly device for anisotropic magnets in headphone products was designed, comprising a feeding line, a return line, a vision inspection module, a robotic arm, and a defective product collection mechanism. This device enables automated loading and unloading, alignment, and surface inspection of headphone shells and magnets, ensuring assembly quality.
This improved the automation level of headphone production, ensured assembly quality, and increased production efficiency.
Smart Images
Figure CN223734335U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to earphone production and processing equipment, concretely relates to earphone product heteromagnetic automatic assembly equipment. BACKGROUND
[0002] Bluetooth earphone is a kind of small device based on bluetooth technology, just need to hide this light device in earphone side without needing direct use communication device (mobile phone, computer etc.) to realize free call. Bluetooth earphone needs to press in earphone shell in the processing process Heteromagnetic.
[0003] The existing assembly equipment, although can automatically assemble magnet, but cannot automatically feed and discharge earphone shell and heteromagnetic, production efficiency is lower, and assembly precision is lower, thus a kind of earphone product heteromagnetic automatic assembly equipment is needed. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of earphone product heteromagnetic automatic assembly equipment, can adapt to earphone shell and heteromagnetic automatic feed and discharge, and can automatically align and surface detection before assembly, ensure assembly quality, improve production efficiency.
[0005] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: a kind of earphone product heteromagnetic automatic assembly equipment, including machine table, the feeding flow line and the backflow line are arranged on the machine table, multiple blocking cylinders and multiple jacking cylinders are arranged between the two conveyors of the feeding flow line on the machine table, the pressure maintaining module, the upper visual detection module and the lower visual detection module are arranged on the side of the feeding flow line on the machine table, the material disc feed and discharge mechanism, the mechanical hand and the visual guide module are arranged on the side of the lower visual detection module on the machine table, the output end of the mechanical hand is fixed ring and is connected with vacuum chuck, the defective product collecting mechanism is arranged at the tail end of the feeding flow line on the machine table, the defective product collecting mechanism includes pushing cylinder, push plate and inferior product flow line, the inferior product flow line is obliquely arranged on the side of the feeding flow line.
[0006] Further, the jacking limit block is fixedly connected on both sides of the feeding flow line on the machine table, the jacking limit block is overall and presents the shape, and the jacking limit block of both sides is oppositely arranged.
[0007] Further, the feeding flow line and backflow line are arranged on the upper and lower layers of the machine table.
[0008] Further, the upper visual detection module and visual guide module are the same structure, the upper visual detection module includes translation linear module and first CCD camera, the translation linear module is fixedly connected with the machine table, and the first CCD camera is fixedly connected with the moving table of translation linear module.
[0009] Further, the lower visual detection module comprises a detection support and a second CCD camera, the detection support is fixedly connected with the machine table, and the second CCD camera is fixedly connected with the detection support.
[0010] Further, the pushing cylinder and the defective product flow line are fixedly connected with the machine table, the pushing cylinder is located above the feeding flow line, the pushing plate is fixedly connected with the piston rod of the pushing cylinder, and the I-shaped plate is fixedly connected with the piston rod of the jacking cylinder located on the side of the machine table and beside the defective product flow line.
[0011] Further, the material disc feeding and discharging mechanism comprises a material bin, a material disc taking assembly and a material disc recycling assembly, and the material bin, the material disc taking assembly and the material disc recycling assembly are fixedly connected with the machine table.
[0012] The earphone product opposite magnet automatic assembling equipment has the advantages that the earphone shell and the opposite magnet can be automatically fed and discharged, alignment and surface detection can be automatically performed before assembly, the assembly quality is ensured, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a shaft measurement schematic view of the earphone product opposite magnet automatic assembling equipment.
[0014] Figure 2 It is an internal structure schematic view of the earphone product opposite magnet automatic assembling equipment.
[0015] Figure 3 It is an upper visual detection module schematic view of the earphone product opposite magnet automatic assembling equipment.
[0016] Figure 4 It is a mechanical hand schematic view of the earphone product opposite magnet automatic assembling equipment.
[0017] Figure 5 It is a defective product collecting mechanism schematic view of the earphone product opposite magnet automatic assembling equipment.
[0018] Figure 6 It is a material disc feeding and discharging mechanism schematic view of the earphone product opposite magnet automatic assembling equipment.
[0019] As shown in the figure: 1, machine table; 2, feeding flow line; 201, lifting limiting block; 3, backflow line; 4, upper visual detection module; 401, translation linear module; 402, first CCD camera; 5, lower visual detection module; 501, detection support; 502, second CCD camera; 6, material disc feeding and discharging mechanism; 7, mechanical hand; 701, vacuum chuck; 8, defective product collecting mechanism; 801, pushing cylinder; 802, pushing plate; 803, substandard product flow line; 9, visual guiding module; 10, pressure maintaining module. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will make further detailed description to the utility model combined with the drawings and examples. It should be understood that the specific examples described here are only used to explain the utility model, and are not used to limit the utility model.
[0021] Reference Figures 1-6 As shown in the figure: 1, machine table; 2, feeding flow line; 201, lifting limiting block; 3, backflow line; 4, upper visual detection module; 401, translation linear module; 402, first CCD camera; 5, lower visual detection module; 501, detection support; 502, second CCD camera; 6, material disc feeding and discharging mechanism; 7, mechanical hand; 701, vacuum chuck; 8, defective product collecting mechanism; 801, pushing cylinder; 802, pushing plate; 803, substandard product flow line; 9, visual guiding module; 10, pressure maintaining module.
[0022] The lifting limiting block 201 is fixedly connected to both sides of the feeding flow line 2 of the machine table 1, and when the carrier loaded with the earphone shell is lifted, the lifting limiting block 201 can limit the carrier to prevent deviation during assembly, the lifting limiting block 201 is overall in the shape of a Chinese character, and the lifting limiting blocks 201 on both sides are oppositely arranged.
[0023] The feeding flow line 2 and the backflow line 3 are arranged in a stack on the upper and lower layers of the machine table 1, and the stack arrangement improves the space utilization of the equipment.
[0024] The upper visual detection module 4 and the visual guiding module 9 are the same in structure, the upper visual detection module 4 is used for positioning and guiding the earphone shell product and detecting whether the earphone shell has surface defects, and the visual guiding module 9 is used for guiding the magnet material on the tray to be adsorbed by the mechanical hand 7, the upper visual detection module 4 comprises a translational linear module 401 and a first CCD camera 402, the translational linear module 401 is fixedly connected with the machine table 1, and the first CCD camera 402 is fixedly connected with a moving table of the translational linear module 401.
[0025] The lower visual detection module 5 comprises a detection support 501 and a second CCD camera 502, the detection support 501 is fixedly connected with the machine table 1, and the second CCD camera 502 is fixedly connected with the detection support 501, and the lower visual detection module 5 is used for detecting whether the magnet material is adsorbed on the vacuum suction cup 701, whether the position angle of the magnet material is correct, and whether the magnet material has surface defects.
[0026] The push material cylinder 801 and the defective product flow line 803 are fixedly connected with the machine table 1, the push material cylinder 801 is located above the feeding flow line 2, a push plate 802 is fixedly connected with a piston rod of the push material cylinder 801, and a top-lifting cylinder piston rod located on one side of the defective product flow line 803 is fixedly connected with a U-shaped plate on the machine table 1, the push material cylinder 801 is used for driving the push plate 802 to push the carrier loaded with defective products, so that the carrier is transferred to the defective product flow line 803 after the top-lifting cylinder is lifted.
[0027] The tray feeding and discharging mechanism 6 comprises a material bin, a tray taking component and a tray recycling component, and the material bin, the tray taking component and the tray recycling component are fixedly connected with the machine table 1, the tray taking component is used for taking the tray loaded with magnets from the material bin and transferring to the feeding station, and the tray recycling component is used for recycling the empty tray.
[0028] The working principle of the utility model is: when the utility model is used, the feeding flow line 2 is used for conveying the carrier loaded with earphone shells, the tray feeding and discharging mechanism 6 is used for feeding and discharging the tray loaded with magnets, after the carrier loaded with earphone shells flows in through the feeding flow line, first, the code scanning gun on the feeding flow line 2 scans the code, after the code scanning is completed, the carrier loaded with qualified products flows into the assembling station, at this time, the top-lifting cylinder lifts the carrier, the mechanical hand 7 moves to the lower visual detection module 5 through the vacuum suction cup 701 adsorbing the magnet workpiece on the tray under the guidance of the visual guiding module 9 and detects, when defective products appear, the magnet workpiece is re-grasped until it is qualified, then the earphone shell is implanted into the corresponding position through the mechanical hand 7, after implantation, the carrier is transferred to the pressure maintaining station, is sent out the feeding flow line after pressure maintaining through the pressure maintaining module 10, and the carrier loaded with defective products is recycled through the defective product collecting mechanism.
[0029] The above examples are used to further illustrate the present application, but the present application is not limited to these specific embodiments. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present application should be understood as within the protection scope of the present application.
Claims
1. An automatic assembly device for heterogeneous magnets in headphone products, characterized in that: The machine table (1) is provided with a feeding flow line (2) and a return flow line (3), a plurality of blocking cylinders and a plurality of lifting cylinders are arranged between the two conveying belts of the feeding flow line (2) on the machine table (1), a pressure maintaining module (10), an upper visual detection module (4) and a lower visual detection module (5) are arranged on the side of the feeding flow line (2) on the machine table (1), a tray feeding and discharging mechanism (6), a mechanical hand (7) and a visual guiding module (9) are arranged on the side of the lower visual detection module (5) on the machine table (1), a vacuum chuck (701) is connected to the output end of the mechanical hand (7), a defective product collecting mechanism (8) is arranged at the tail end of the feeding flow line (2) on the machine table (1), the defective product collecting mechanism (8) comprises a pushing cylinder (801), a pushing plate (802) and a defective product flow line (803), and the defective product flow line (803) is arranged obliquely on the side of the feeding flow line (2).
2. The automatic earphone product assembling equipment of claim 1, wherein: The machine table (1) is provided with a feeding flow line (2) and a return flow line (3), a plurality of blocking cylinders and a plurality of lifting cylinders are arranged between the two conveying belts of the feeding flow line (2) on the machine table (1), a pressure maintaining module (10), an upper visual detection module (4) and a lower visual detection module (5) are arranged on the side of the feeding flow line (2) on the machine table (1), a tray feeding and discharging mechanism (6), a mechanical hand (7) and a visual guiding module (9) are arranged on the side of the lower visual detection module (5) on the machine table (1), a vacuum chuck (701) is connected to the output end of the mechanical hand (7), a defective product collecting mechanism (8) is arranged at the tail end of the feeding flow line (2) on the machine table (1), the defective product collecting mechanism (8) comprises a pushing cylinder (801), a pushing plate (802) and a defective product flow line (803), and the defective product flow line (803) is arranged obliquely on the side of the feeding flow line (2).
3. The automatic earphone product assembling equipment of claim 1, wherein: The machine table (1) is provided with a feeding flow line (2) and a return flow line (3), a plurality of blocking cylinders and a plurality of lifting cylinders are arranged between the two conveying belts of the feeding flow line (2) on the machine table (1), a pressure maintaining module (10), an upper visual detection module (4) and a lower visual detection module (5) are arranged on the side of the feeding flow line (2) on the machine table (1), a tray feeding and discharging mechanism (6), a mechanical hand (7) and a visual guiding module (9) are arranged on the side of the lower visual detection module (5) on the machine table (1), a vacuum chuck (701) is connected to the output end of the mechanical hand (7), a defective product collecting mechanism (8) is arranged at the tail end of the feeding flow line (2) on the machine table (1), the defective product collecting mechanism (8) comprises a pushing cylinder (801), a pushing plate (802) and a defective product flow line (803), and the defective product flow line (803) is arranged obliquely on the side of the feeding flow line (2).
4. The automatic earphone product assembling equipment of claim 1, wherein: The machine table (1) is provided with a feeding flow line (2) and a return flow line (3), a plurality of blocking cylinders and a plurality of lifting cylinders are arranged between the two conveying belts of the feeding flow line (2) on the machine table (1), a pressure maintaining module (10), an upper visual detection module (4) and a lower visual detection module (5) are arranged on the side of the feeding flow line (2) on the machine table (1), a tray feeding and discharging mechanism (6), a mechanical hand (7) and a visual guiding module (9) are arranged on the side of the lower visual detection module (5) on the machine table (1), a vacuum chuck (701) is connected to the output end of the mechanical hand (7), a defective product collecting mechanism (8) is arranged at the tail end of the feeding flow line (2) on the machine table (1), the defective product collecting mechanism (8) comprises a pushing cylinder (801), a pushing plate (802) and a defective product flow line (803), and the defective product flow line (803) is arranged obliquely on the side of the feeding flow line (2).
5. The automatic earphone product assembling equipment of claim 1, wherein: The machine table (1) is provided with a feeding flow line (2) and a return flow line (3), a plurality of blocking cylinders and a plurality of lifting cylinders are arranged between the two conveying belts of the feeding flow line (2) on the machine table (1), a pressure maintaining module (10), an upper visual detection module (4) and a lower visual detection module (5) are arranged on the side of the feeding flow line (2) on the machine table (1), a tray feeding and discharging mechanism (6), a mechanical hand (7) and a visual guiding module (9) are arranged on the side of the lower visual detection module (5) on the machine table (1), a vacuum chuck (701) is connected to the output end of the mechanical hand (7), a defective product collecting mechanism (8) is arranged at the tail end of the feeding flow line (2) on the machine table (1), the defective product collecting mechanism (8) comprises a pushing cylinder (801), a pushing plate (802) and a defective product flow line (803), and the defective product flow line (803) is arranged obliquely on the side of the feeding flow line (2).
6. The automatic earphone product assembling equipment of claim 1, wherein: 7. The automatic earphone product assembling equipment of claim 1, wherein: