Waste foam crushing device

By incorporating a pressing mechanism and an electrostatic elimination component into the crushing device, the problems of low crushing speed and electrostatic adsorption of foam particles are solved, achieving efficient crushing and electrostatic elimination of foam particles.

CN223735238UActive Publication Date: 2025-12-30甘肃公航旅低碳科技有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423251419.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-30
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Foam particles are prone to static electricity adsorption and have a low crushing speed. In particular, they tend to tumble and accumulate static electricity during the crushing process, which affects the crushing efficiency.

Method used

A pressing mechanism is installed in the crushing device to compress the foam waste, and positive and negative ions are released through an electrostatic elimination component. The ion flow neutralizes the electrostatic charge and prevents foam particles from adsorbing.

Benefits of technology

By setting up a pressing mechanism and an electrostatic elimination component, the problems of foam particle setting, electrostatic adsorption and low crushing speed of foam particles in the prior art are solved, thus achieving efficient crushing and electrostatic elimination of foam particles.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223735238U_ABST
    Figure CN223735238U_ABST
Patent Text Reader

Abstract

The utility model discloses a waste foam crushing device, which relates to the technical field of plastic foam recovery, comprises a crushing box and a crushing mechanism arranged in the crushing box, and is characterized by further comprising a material pressing mechanism and a static electricity eliminating assembly which are arranged in the crushing box, the material pressing mechanism is located above the static electricity eliminating assembly, the static electricity eliminating assembly acts on the two sides of the crushing mechanism, the foam waste is pressed downwards in the crushing process through the arranged material pressing mechanism, the crushing assisting effect is achieved, and the situation that the crushing speed is affected due to the fact that the foam waste rolls over on the crushing mechanism is prevented; a large number of positive and negative ions are released through static elimination assemblies arranged on the two sides of the crushing mechanism, ion currents are blown to the surfaces of crushing rollers and have a neutralization reaction with electrostatic charges, foam particles are prevented from being adsorbed to the surfaces of the crushing rollers, and the ion currents blow downwards and fill an inner cavity of the crushing box; and the foam particles at the bottom of the box body are continuously subjected to static elimination.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a plastic foam recycling technical field, concretely relates to a waste foam crushing device. BACKGROUND

[0002] Plastic foam is also called microcellular plastic, which is a plastic with a large number of interconnected or non-interconnected micro-holes on the surface, resulting in a significant reduction in apparent density. Plastic foam is widely used, but it is not easy to transport and store, and thus plastic foam is often used once, resulting in a large amount of plastic foam waste. Before recycling plastic foam, it is usually necessary to crush the plastic foam to make it granular, so that it can be quickly and uniformly melted in subsequent operations, preventing uneven melting of plastic foam due to uneven heating.

[0003] However, due to the light weight and large volume of the foam itself, and the elasticity of the foam waste block itself, the foam waste block is prone to rolling in the feed hopper during crushing, affecting the crushing speed of the foam waste. The foam particles are prone to static electricity, causing some foam particles to be adsorbed on the inner wall of the machine body and the surface of the crushing roller, making it difficult to discharge later. SUMMARY

[0004] The utility model aims at providing a waste foam crushing device, aiming at solving the problem of easy adsorption of foam particles due to static electricity and low crushing speed in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a waste foam crushing device, comprising a crushing box, a crushing mechanism arranged inside the crushing box, a feed inlet arranged at the top of one side of the crushing box, a pressing mechanism and an electrostatic elimination assembly arranged inside the crushing box, the pressing mechanism being located above the crushing assembly, arc-shaped grooves being formed on the inner walls of the crushing box on both sides of the crushing mechanism, arc-shaped screens being fixedly installed inside the arc-shaped grooves near the edges, the electrostatic elimination assembly comprising a sealed box, an ion wind rod, a shunt pipe and arc-shaped pipes, the sealed box being arranged outside the crushing box, the ion wind rod being fixedly installed at the top of the inside of the sealed box, the shunt pipe being closed at both ends and horizontally arranged inside the arc-shaped groove, the bottom end of the sealed box penetrating the crushing box body through a pipeline and communicating with the middle part of the shunt pipe, a plurality of arc-shaped pipes being fixedly communicated on the outer surface of the shunt pipe, a plurality of air outlets acting on the surface of the crushing assembly being arranged on the inner side of the arc-shaped pipes, a fan being arranged on the crushing box, a supply air pipe being fixedly connected to the output end of the fan, the supply air pipe being fixedly connected to the air inlet end of the ion wind rod through the sealed box.

[0006] Further, the pressing mechanism comprises a pressing plate, an electric push rod, a limiting sliding block and a movable side plate, the pressing plate is rotationally arranged at a side of the crushing box far from the feeding port, the electric push rod is arranged on the outer wall of the other side of the crushing box, a sliding groove is formed in the top end of the pressing plate, the bottom of the limiting sliding block is in sliding fit with the inner wall of the sliding groove, the top of the limiting sliding block and the bottom of the movable side plate are hingedly connected with each other, and the output end of the electric push rod penetrates through the box body of the crushing box and is fixedly connected with the side wall of the movable side plate.

[0007] Further, the crushing mechanism comprises a driving crushing roller and a driven crushing roller which are horizontally and rotationally arranged between the inner walls of the crushing box, and a motor which is fixedly installed on the outer wall of the crushing box, the output shaft of the motor is fixedly connected with one end of the driving crushing roller, and the other ends of the driving crushing roller and the driven crushing roller are connected through a belt transmission.

[0008] Further, a sliding rod is fixedly connected with the side wall of the movable side plate, and the free end of the sliding rod penetrates through the inner wall of the crushing box and is fixedly connected with a limiting plate.

[0009] The utility model has the advantages of the following:

[0010] The utility model provides a waste foam crushing device, through setting up the pressing mechanism on the crushing mechanism, the surface of foam waste is pressed down in the crushing process, the effect of auxiliary crushing is played, the foam waste is prevented from rolling ceaselessly on the crushing mechanism, the crushing rate is affected, through setting up the static electricity elimination component on the both sides of the crushing mechanism, a large amount of positive and negative ions are released, then the ion flow is blown to the crushing roller surface, the fine foam particles generated after crushing contact with the positive and negative ions, the positive and negative ions will neutralize the static electricity charge, reduce the static electricity accumulation, prevent the foam particles from being adsorbed on the crushing roller surface, and the ion flow blows down and fills the crushing box inner chamber, the static electricity elimination effect of the foam particles on the bottom of the crushing box inner chamber is continuously carried out, and the foam particles are prevented from being adsorbed on the inner wall of the box body. BRIEF DESCRIPTION OF DRAWINGS

[0011] Fig. 1 It is the whole structure schematic view of the utility model;

[0012] Fig. 2 It is the overhead structure view of the utility model;

[0013] Fig. 3 It is the structure schematic view of the shunt pipe and the arc pipe in the utility model;

[0014] In the diagram: 1. Crushing box; 2. Feed inlet; 3. Arc-shaped trough; 4. Arc-shaped filter screen; 5. Sealing box; 6. Ionizing air bar; 7. Diverter pipe; 8. Arc-shaped pipe; 9. Fan; 10. Air outlet; 11. Pressure plate; 12. Electric push rod; 13. Limiting slider; 14. Moving side plate; 15. Slide chute; 16. Active crushing roller; 17. Driven crushing roller; 18. Motor; 19. Sliding rod; 20. Limiting plate. Detailed Implementation

[0015] like Figs. 1 to 3 As shown, a waste foam crushing device includes a crushing box 1, a crushing mechanism disposed inside the crushing box 1, a feed inlet 2 provided on the top of one side of the crushing box 1, a pressing mechanism and an electrostatic elimination component disposed inside the crushing box 1, the pressing mechanism being located above the crushing component, which can compress the waste foam to avoid the problem of low crushing rate caused by the foam rolling on the crushing mechanism due to elasticity; arc-shaped grooves 3 are provided on the inner walls of the crushing box 1 on both sides of the crushing mechanism, and arc-shaped filter screens 4 are fixedly installed inside the arc-shaped grooves 3 near the edge, the arc-shaped filter screens 4 are used to prevent foam particles from entering the arc-shaped grooves 3; electrostatic elimination component. The system includes a sealed box 5, an ion air bar 6, a diversion pipe 7, and an arc-shaped pipe 8. The sealed box 5 is located outside the crushing box 1. The ion air bar 6 is fixedly installed on the top of the inner side of the sealed box 5. The diversion pipe 7 is closed at both ends and horizontally installed inside the arc-shaped groove 3. The bottom end of the sealed box 5 passes through the crushing box 1 through a pipe and is connected to the middle of the diversion pipe 7. Multiple arc-shaped pipes 8 are fixedly connected to the outer surface of the diversion pipe 7. Multiple air outlets 10 that act on the surface of the crushing components are provided on the inner side of the arc-shaped pipe 8. A fan 9 is provided on the crushing box 1. An air supply pipe is fixedly connected to the output end of the fan 9. The air supply pipe passes through the sealed box 5 and is fixedly connected to the air inlet end of the ion air bar 6.

[0016] The pressing mechanism includes a pressing plate 11, an electric push rod 12, a limiting slider 13, and a movable side plate 14. The pressing plate 11 is rotatably disposed inside the crushing box 1 on the side away from the feed inlet 2. The electric push rod 12 is disposed on the outer wall of the other side of the crushing box 1. A groove 15 is provided at the top of the pressing plate 11, and the bottom of the limiting slider 13 slides in cooperation with the inner wall of the groove 15. The top of the limiting slider 13 is hinged to the bottom of the movable side plate 14. The output end of the electric push rod 12 passes through the box body of the crushing box 1 and is fixedly connected to one side wall of the movable side plate 14. A sliding rod 19 is fixedly connected to the side wall of the movable side plate 14. The free end of the sliding rod 19 passes through the inner wall of the crushing box 1 and is fixedly connected to a limiting plate 20. When the electric push rod 12 is activated, the movable side plate 14 is moved horizontally. The sliding rod 19 improves the stability of the movable side plate 14 during the movement, thereby allowing the limiting slider 13 to slide inside the groove 15, thereby controlling the rotation of the pressing plate 11, facilitating the compression of foam waste, and improving the crushing rate.

[0017] The crushing mechanism comprises a driving crushing roller 16 and a driven crushing roller 17 arranged horizontally and rotatably between the inner walls of the crushing box, and a motor 18 fixedly installed on the outer wall of the crushing box, with the output shaft of the motor 18 fixedly connected with one end of the driving crushing roller 16, and the other end of the driving crushing roller 16 and the driven crushing roller 17 connected through a belt transmission.

[0018] The specific operation process of the utility model is as follows:

[0019] The foam waste is conveyed to the top of the crushing mechanism in the box body through the feeding port 2 arranged at the top of one side of the crushing box 1, the motor 18 is started to drive the crushing roller set to crush the foam waste, the electric push rod 12 is started to control the reciprocating rotation of the pressing plate 16 to extrude the foam waste, the crushing effect of the crushing roller on the foam waste can be improved; the ion wind stick 6 and the fan 9 are started through the external controller, the fan 9 sends air into the air conveying pipe, then into the inside of the ion wind stick 6, a large amount of positive and negative ions are released, then the generated positive and negative ions are blown to the shunt pipe 7, then divided into multiple strands into multiple arc-shaped pipes 8, the positive and negative ions are sent to the surface of the crushing roller through multiple air outlets 10, the fine foam particles generated after crushing contact with the positive and negative ions, the positive and negative ions and the static electricity charge neutralize, the static electricity accumulation is reduced, the foam particles are prevented from being adsorbed on the surface of the crushing roller, the ion flow blows downward and fills the inner cavity of the crushing box 1, the contact time of the foam and the ion flow is increased, the static electricity neutralization effect is improved, the static electricity of the foam particles at the bottom of the inner cavity of the crushing box 1 is continuously eliminated, and it is convenient to enter the subsequent process.

Claims

1. A waste foam breaking device, comprising a breaking box (1) and a breaking mechanism arranged inside the breaking box (1), a feeding port (2) being arranged at the top of one side of the breaking box (1), characterized in that: It also includes a material pressing mechanism and an electrostatic elimination assembly arranged inside the crushing box (1), the material pressing mechanism is located above the crushing assembly, arc-shaped grooves (3) are arranged on the inner walls of the crushing box (1) on both sides of the crushing mechanism, arc-shaped filter screens (4) are fixedly installed inside the arc-shaped grooves (3) close to the edges, the electrostatic elimination assembly comprises a sealed box (5), an ion wind rod (6), a shunt pipe (7) and arc-shaped pipes (8), the sealed box (5) is arranged outside the crushing box (1), the ion wind rod (6) is fixedly installed at the top of the inner side of the sealed box (5), the shunt pipe (7) is closed at both ends and horizontally arranged inside the arc-shaped groove (3), the bottom end of the sealed box (5) penetrates the box body of the crushing box (1) through a pipeline and is in communication with the middle part of the shunt pipe (7), a plurality of arc-shaped pipes (8) are fixedly communicated on the outer surface of the shunt pipe (7), a plurality of air outlets (10) acting on the surface of the crushing assembly are arranged on the inner side of the arc-shaped pipe (8), a fan (9) is arranged on the crushing box (1), a blower pipe is fixedly connected to the output end of the fan (9), and the blower pipe is fixedly connected with the air inlet end of the ion wind rod (6) through the sealed box (5).

2. A waste foam breaking device according to claim 1, characterised in that The material pressing mechanism comprises a pressing plate (11), an electric push rod (12), a limiting sliding block (13) and a moving side plate (14), the pressing plate (11) is rotationally arranged on the side away from the feeding port (2) inside the crushing box (1), the electric push rod (12) is arranged on the outer wall of the other side of the crushing box (1), a sliding groove (15) is arranged at the top end of the pressing plate (11), and the bottom of the limiting sliding block (13) is in sliding fit with the inner wall of the sliding groove (15); the top of the limiting sliding block (13) and the bottom of the moving side plate (14) are hingedly connected with each other; and the output end of the electric push rod (12) penetrates the box body of the crushing box (1) and is fixedly connected with one side wall of the moving side plate (14).

3. A waste foam breaking device according to claim 1, wherein The crushing mechanism comprises a driving crushing roller (16) and a driven crushing roller (17) which are horizontally and rotationally arranged between the inner walls of the crushing box, and a motor (18) fixedly installed on the outer wall of the crushing box, the output shaft of the motor (18) is fixedly connected with one end of the driving crushing roller (16), and the other ends of the driving crushing roller (16) and the driven crushing roller (17) are drivingly connected through a belt.

4. A waste foam breaking device according to claim 2, wherein A sliding rod (19) is fixedly connected to the side wall of the moving side plate (14), and the free end of the sliding rod (19) penetrates the inner wall of the crushing box (1) and is fixedly connected with a limiting plate (20).