Cooling mechanism for forming plastic uptake isolation plate of new energy battery

By designing a cooling mechanism for forming vacuum-formed isolation panels for new energy batteries, a motor-driven fan and air pump system is used to achieve efficient cooling of multiple isolation panels. This solves the problems of increased cost and reduced efficiency caused by multiple fan configurations in existing technologies, improves production efficiency, and ensures cooling effect.

CN223735448UActive Publication Date: 2025-12-30GUANGDONG XINSHANGXING INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520232834.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-12-30
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

In the existing technology, the production process of vacuum forming isolation panels for new energy batteries requires multiple fans to be configured for cooling using a single fan, which increases costs and reduces production efficiency.

Method used

A cooling mechanism for forming vacuum-formed separators for new energy batteries was designed. The mechanism uses a motor to drive a rotating plate, which in turn drives a fan and a clamping plate to achieve simultaneous cooling of multiple separators. It also uses a perforated plate and a collection hopper to filter harmful gases and a pump and nozzles for secondary cooling.

Benefits of technology

It achieves efficient cooling of multiple isolation plates, improves production efficiency, reduces costs, and ensures cooling effect and equipment operation stability through gas filtration and diversion.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of blister isolation plate forming, and discloses a cooling mechanism for forming a blister isolation plate of a new energy battery, which comprises a support cabinet, a protective cover is fixedly connected to the upper surface of the support cabinet, a fixed cover is fixedly connected to the upper surface of the protective cover, and a protective door is rotatably connected to the inside of the protective cover. A placing assembly is mounted on the inner wall of the fixed cover, and a connecting plate is arranged in the protective cover in a penetrating manner; and the placing assembly comprises a motor, the upper surface of the motor is fixedly connected to the inner wall of the fixed cover, the output end of the motor is fixedly connected with a rotating plate, and the outer wall of the rotating plate is rotationally connected with a fan. According to the utility model, the plurality of separation plates are placed in the hollowed-out boxes, and the motor drives the rotating plate to drive the connecting plate to enable the clamping plate to move towards the middle part, so that the plurality of hollowed-out boxes are fixed; and the multiple draught fans cool the isolation plates at the same time, the multiple isolation plates are cooled at the same time, and the efficiency and practicability of the cooling mechanism are improved.
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Description

Technical Field

[0001] This utility model relates to the field of vacuum forming isolation panel technology, and in particular to a cooling mechanism for forming vacuum forming isolation panels for new energy batteries. Background Technology

[0002] New energy battery vacuum-formed separators are manufactured using a vacuum forming process and are used for insulation, buffering, and separation between battery cells. A cooling mechanism is used during molding to accelerate cooling and quickly solidify the separator, reducing cooling time from minutes to tens of seconds, greatly improving production efficiency. It ensures uniform cooling, controls dimensional tolerances within ±0.5mm, avoids deformation caused by cooling issues, and ensures precise fit to the battery module. Furthermore, it helps improve the internal structure of the plastic, reduces stress, enhances impact resistance and toughness, guarantees battery performance under complex operating conditions, and extends battery life.

[0003] Currently, a single fan is typically used to cool the thermoformed partition panels during the production process. However, since multiple production lines need to cool the partition panels simultaneously, multiple fans are often required. This not only increases costs but may also reduce production efficiency. Therefore, a cooling mechanism for thermoformed partition panels of new energy batteries is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a cooling mechanism for forming a vacuum-formed separator for new energy batteries. It aims to improve the problem that the existing technology usually uses a single fan for cooling, but multiple production lines need to be equipped with multiple fans, which increases costs and may reduce production efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a cooling mechanism for forming a vacuum-formed isolation panel for new energy batteries, comprising a support cabinet, a protective cover fixedly connected to the upper surface of the support cabinet, a fixed cover fixedly connected to the upper surface of the protective cover, a protective door rotatably connected inside the protective cover, a placement component installed on the inner wall of the fixed cover, and a connecting plate penetrating inside the protective cover;

[0006] The placement assembly includes a motor, the upper surface of which is fixedly connected to the inner wall of the fixing cover. A rotating plate is fixedly connected to the output end of the motor. A fan is rotatably connected to the outer wall of the rotating plate. A clamping plate is rotatably connected to the lower surface of the fan. Multiple L-shaped plates are fixedly connected to one side of the outer wall of the clamping plate. A positioning post is fixedly connected to one side of the outer wall of the L-shaped plate. A hollow box is slidably connected to the outer wall of the positioning post.

[0007] Furthermore, a perforated plate is fixedly connected inside the support cabinet, a filter assembly is installed on the inner wall of the support cabinet, and a transmission assembly is installed on one side of the inner wall of the support cabinet.

[0008] Furthermore, the filtration assembly includes a collection hopper, the upper surface of which is fixedly connected to the upper surface of a perforated plate, and a processing box is fixedly connected to the lower surface of the collection hopper. A filter plate is slidably connected inside the processing box.

[0009] Furthermore, the transmission component includes an air pump, the lower surface of which is fixedly connected to the bottom of the inner wall of the support cabinet, the input end of which is fixedly connected to the inside of the processing box, the output end of which is fixedly connected to a connecting pipe, one end of which is fixedly connected to a diverter pipe, and a plurality of nozzles are fixedly connected to one side of the outer wall of the diverter pipe.

[0010] Furthermore, the outer wall of the clamping plate is slidably connected to the inside of the protective cover, and the inside of the protective cover is provided with a limiting hole for the clamping plate to slide.

[0011] Furthermore, the outer wall of the connecting pipe is installed through the inside of the support cabinet, and the connecting pipe is used to transmit gas.

[0012] Furthermore, the outer wall of the diversion pipe is fixedly connected to the inner wall of the protective cover, and the diversion pipe is used to divert the airflow.

[0013] Furthermore, the outlet of the collection hopper is located directly above the filter plate, and the input end of the air pump is located directly below the filter plate.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, multiple isolation plates are placed inside the hollow box, and the rotating plate is driven by a motor to rotate, causing the connecting plate to move the clamping plate towards the center, thereby achieving the effect of clamping and fixing multiple hollow boxes. Then, multiple fans are used to cool the isolation plates at the same time, thereby achieving the effect of cooling multiple isolation plates at the same time, thus improving the practicality of the cooling mechanism.

[0016] 2. In this utility model, the harmful gas is transported to the inside of the treatment box by the cooperation of the perforated plate and the collection hopper, and then filtered by the filter plate. At the same time, the filtered gas is transported to the inside of the diversion pipe for diversion by the air pump through the connecting pipe. Meanwhile, the isolation plate is cooled a second time by multiple nozzles, thereby achieving a high-efficiency cooling effect and improving the practicality of the mechanism. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a cooling mechanism for forming a vacuum-formed separator for a new energy battery, as proposed in this utility model.

[0018] Figure 2 This is a schematic diagram of the hollow box portion of a cooling mechanism for forming a vacuum-formed separator for a new energy battery, as proposed in this utility model.

[0019] Figure 3 This is a schematic diagram of the filter plate portion of a cooling mechanism for forming a vacuum-formed separator for a new energy battery, as proposed in this utility model.

[0020] Legend:

[0021] 1. Support cabinet; 2. Protective cover; 3. Fixing cover; 4. Protective door; 5. Motor; 6. Rotating plate; 7. Connecting plate; 8. Fan; 9. Clamping plate; 10. L-shaped plate; 11. Positioning column; 12. Hollow box; 13. Hollow plate; 14. Collection hopper; 15. Processing box; 16. Filter plate; 17. Air pump; 18. Connecting pipe; 19. Diverter pipe; 20. Nozzle. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Reference Figure 1 , Figure 2 and Figure 3 An embodiment of this utility model is provided: a cooling mechanism for forming a vacuum-formed isolation panel for new energy batteries, including a support cabinet 1, a protective cover 2 fixedly connected to the upper surface of the support cabinet 1, a fixed cover 3 fixedly connected to the upper surface of the protective cover 2, a protective door 4 rotatably connected inside the protective cover 2, a placement component installed on the inner wall of the fixed cover 3, and a connecting plate 7 penetrating inside the protective cover 2.

[0024] The placement component includes a motor 5, the upper surface of which is fixedly connected to the inner wall of the fixed cover 3, a rotating plate 6 fixedly connected to the output end of the motor 5, a fan 8 rotatably connected to the outer wall of the rotating plate 6, a clamping plate 9 rotatably connected to the lower surface of the fan 8, a plurality of L-shaped plates 10 fixedly connected to one side of the outer wall of the clamping plate 9, a positioning post 11 fixedly connected to one side of the outer wall of the L-shaped plate 10, and a hollow box 12 slidably connected to the outer wall of the positioning post 11.

[0025] Specifically, a protective cover 2 is fixedly connected to the upper surface of the support cabinet 1, and a fixed cover 3 is fixedly connected to the upper surface of the protective cover 2. A protective door 4 is rotatably connected inside the protective cover 2. The protective door 4 is used to protect the internal components and prevent interference from external substances. A placement component is installed on the inner wall of the fixed cover 3. The placement component is used to fix and support the motor 5 and related moving parts. A connecting plate 7 is installed through the inside of the protective cover 2. The connecting plate 7 is used to connect and support multiple components to ensure the stability of the mechanism. The placement component includes the motor 5. The upper surface of the motor 5 is fixedly connected to the inner wall of the fixed cover 3. The motor 5 is used to provide power to drive the rotation of the rotating plate 6. The output end of the motor 5 is fixedly connected to the rotating plate 6. The rotating plate 6 is used to convert the power of the motor 5 into... The fan 8 rotates, and the outer wall of the rotating plate 6 is rotatably connected to the fan 8. The fan 8 is used to generate airflow, drive air flow, and cool the air. The lower surface of the fan 8 is rotatably connected to the clamping plate 9. The clamping plate 9 is used to stabilize the movement trajectory of the fan 8 and ensure the cooling effect. Multiple L-shaped plates 10 are fixedly connected to one side of the outer wall of the clamping plate 9. The L-shaped plates 10 increase the airflow efficiency and further optimize the cooling effect. A positioning post 11 is fixedly connected to one side of the outer wall of the L-shaped plate 10. The positioning post 11 is used to ensure the stability and precise positioning of the L-shaped plate 10. A hollow box 12 is slidably connected to the outer wall of the positioning post 11. The hollow box 12 plays an auxiliary fixing role and further optimizes the airflow path and improves the cooling efficiency.

[0026] Reference Figure 1 , Figure 2 and Figure 3 The support cabinet 1 has a perforated plate 13 fixedly connected inside, a filter assembly installed on the inner wall of the support cabinet 1, and a transmission assembly installed on one side of the inner wall of the support cabinet 1. The filter assembly includes a collection hopper 14, the upper surface of which is fixedly connected to the upper surface of the perforated plate 13, and a processing box 15 fixedly connected to the lower surface of the collection hopper 14. A filter plate 16 is slidably connected inside the processing box 15. The transmission assembly includes an air pump 17, the lower surface of which is fixedly connected to the bottom of the inner wall of the support cabinet 1, the input end of the air pump 17 fixedly connected to the inside of the processing box 15, and the output end of the air pump 17 fixedly connected to a connecting pipe. 18. One end of the connecting pipe 18 is fixedly connected to a diverter pipe 19, and a plurality of nozzles 20 are fixedly connected to one side of the outer wall of the diverter pipe 19; the outer wall of the clamping plate 9 is slidably connected to the inside of the protective cover 2, and a limiting hole for limiting the sliding of the clamping plate 9 is opened through the inside of the protective cover 2; the outer wall of the connecting pipe 18 is installed through the inside of the support cabinet 1, and the connecting pipe 18 is used to transmit gas; the outer wall of the diverter pipe 19 is fixedly connected to the inner wall of the protective cover 2, and the diverter pipe 19 is used to divert the airflow; the outlet of the collection hopper 14 is located directly above the filter plate 16, and the input end of the air pump 17 is located directly below the filter plate 16;

[0027] Specifically, a perforated plate 13 is fixedly connected inside the support cabinet 1, serving a supporting function to ensure the stability of the internal structure of the cabinet. A filter assembly is installed on the inner wall of the support cabinet 1, which is used to clean air or fluid and ensure the normal operation of the system. A transmission assembly is installed on one side of the inner wall of the support cabinet 1, which is responsible for the transmission and diversion of airflow or gas to ensure the cooling effect. The filter assembly includes a collection hopper 14, the upper surface of which is fixedly connected to the upper surface of the perforated plate 13. The collection hopper 14 is used to collect impurities passing through the filtration system. A processing box 15 is fixedly connected to the lower surface of the collection hopper 14, and a filter plate 16 is slidably connected inside the processing box 15. The filter plate 16 filters particulate matter in the air, improves air quality, and ensures efficient operation of the equipment. The transmission assembly includes an air pump 17, the lower surface of which is fixedly connected to the bottom of the inner wall of the support cabinet 1. The air pump 17 is used to provide airflow power to drive airflow. The input end of the air pump 17 is fixedly connected inside the processing box 15. The air pump 17 draws air from the processing box 15 and pushes it to other components of the system. The output end of the air pump 17 is fixedly connected to... A connecting pipe 18 is provided to transmit airflow to other locations, ensuring unobstructed airflow. A diverter pipe 19 is fixedly connected to one end of the connecting pipe 18, and multiple nozzles 20 are fixedly connected to one side of the outer wall of the diverter pipe 19. The nozzles 20 distribute the airflow evenly to ensure effective cooling. A clamping plate 9 is slidably connected to the inside of the protective cover 2. The clamping plate 9 stabilizes and supports components such as the fan 8, ensuring the normal operation of the fan 8. A limiting hole is provided inside the protective cover 2 for the clamping plate 9 to slide and limit its movement. The limiting hole controls the clamping... The sliding range of the holding plate 9 is limited to avoid excessive movement. The outer wall of the connecting pipe 18 is installed inside the support cabinet 1. The connecting pipe 18 is used to transmit gas and ensure unobstructed airflow. The outer wall of the diverter pipe 19 is fixedly connected to the inner wall of the protective cover 2. The diverter pipe 19 diverts the airflow to different directions to enhance the cooling effect. The outlet of the collection hopper 14 is located directly above the filter plate 16 to ensure that the filtered air or fluid can flow out smoothly. The input end of the air pump 17 is located directly below the filter plate 16 to ensure that the air enters the air pump 17 after filtration to complete the air circulation.

[0028] Working principle: When using this cooling mechanism to cool the vacuum-formed isolation panels of new energy batteries, firstly, multiple isolation panels are placed inside the hollow box 12. Then, the hollow box 12 is placed above the L-shaped plate 10. At this time, the motor 5 is started, which drives the rotating plate 6 to rotate, thereby driving the fan 8 to rotate. The rotation of the fan 8 then drives the clamping plate 9 to slide in a limited position. The clamping plate 9 then drives the positioning post 11 on the inner wall of the L-shaped plate 10 to insert into the hollow box 12, thereby quickly fixing the hollow box 12. By activating the connecting plate 7, cold air is blown onto the isolation plates inside the perforated box 12 through multiple connecting plates 7, thereby achieving efficient cooling of multiple isolation plates. During the cooling process, harmful gases will evaporate. These harmful gases will be transferred to the collection hopper 14 through the perforated plate 13, and then transferred to the processing box 15 through the collection hopper 14, thereby achieving the effect of filtering harmful gases through the filter plate 16. Then, the air pump 17 will transfer the harmful gases inside the processing box 15 through the connecting pipe 18, and through the combination of the diversion pipe 19 and the nozzle 20, thereby achieving the effect of secondary cooling of the isolation plates at different levels.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cooling mechanism for forming a vacuum-formed separator for new energy batteries, comprising a support cabinet (1), characterized in that: The support cabinet (1) upper surface is fixedly connected with a protective cover (2), the protective cover (2) upper surface is fixedly connected with a fixed cover (3), the protective cover (2) is rotatably connected with a protective door (4), the fixed cover (3) inner wall is installed with a placing assembly, the protective cover (2) inside is provided with a connecting plate (7) penetratingly, The placing assembly includes a motor (5), the motor (5) upper surface is fixedly connected with the fixed cover (3) inner wall, the motor (5) output is fixedly connected with a rotating plate (6), the rotating plate (6) outer wall is rotatably connected with a fan (8), the fan (8) lower surface is rotatably connected with a clamping plate (9), the clamping plate (9) outer wall one side is fixedly connected with a plurality of L-shaped plates (10), the L-shaped plate (10) outer wall one side is fixedly connected with a positioning column (11), the positioning column (11) outer wall is slidably connected with a hollow box (12).

2. The cooling mechanism for molding the blister isolation plate of new energy batteries according to claim 1, characterized in that: The support cabinet (1) inside is fixedly connected with a hollow plate (13), the support cabinet (1) inner wall is installed with a filtering assembly, the support cabinet (1) inner wall one side is installed with a transmission assembly.

3. The cooling mechanism for molding the blister isolation plate of the new energy battery according to claim 2, characterized in that: The filtering assembly includes a collecting hopper (14), the collecting hopper (14) upper surface is fixedly connected with the hollow plate (13) upper surface, the collecting hopper (14) lower surface is fixedly connected with a processing box (15), the processing box (15) inside is slidably connected with a filter plate (16).

4. The cooling mechanism for molding the blister isolation plate of new energy batteries according to claim 3, characterized in that: The transmission assembly includes a gas pump (17), the gas pump (17) lower surface is fixedly connected with the support cabinet (1) inner wall bottom, the gas pump (17) input is fixedly connected with the processing box (15) inside, the gas pump (17) output is fixedly connected with a connecting pipe (18), the connecting pipe (18) one end is fixedly connected with a shunt pipe (19), the shunt pipe (19) outer wall one side is fixedly connected with a plurality of nozzles (20).

5. The cooling mechanism for molding the blister isolation plate of the new energy battery according to claim 1, characterized in that: The clamping plate (9) outer wall is slidably connected in the protective cover (2) inside, the protective cover (2) inside is provided with a limiting hole for limiting the sliding of the clamping plate (9).

6. The cooling mechanism for molding the blister isolation plate of the new energy battery according to claim 4, characterized in that: The connecting pipe (18) outer wall is provided in the support cabinet (1) inside penetratingly, and the connecting pipe (18) is used for transmitting gas.

7. The cooling mechanism for molding the blister isolation plate of the new energy battery according to claim 4, characterized in that: The shunt pipe (19) outer wall is fixedly connected with the protective cover (2) inner wall, and the shunt pipe (19) is used for shunting airflow.

8. The cooling mechanism for molding the blister isolation plate of the new energy battery according to claim 4, characterized in that: The collecting hopper (14) outlet is arranged directly above the filter plate (16), and the gas pump (17) input is arranged directly below the filter plate (16).