Drawing and winding forming device for HDPE (high-density polyethylene) carat pipe production

By designing a pull-winding molding device for HDPE kraft pipe production, a mobile base and motor drive are used to achieve convenient replacement of roller molds and uniform winding, solving the problem of cumbersome roller mold replacement in the existing technology and improving production efficiency and adaptability.

CN223735455UActive Publication Date: 2025-12-30SHANTOU SHENGDA PLASTIC PROD FACTORY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522445422.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-18
Publication Date
2025-12-30
Estimated Expiration
2035-11-18

AI Technical Summary

Technical Problem

In existing HDPE kraft pipe production equipment, the replacement of roller molds is cumbersome, which affects production efficiency and makes it difficult to adapt to the production needs of different lengths.

Method used

Design a pull-winding molding device for HDPE kraft pipe production. Through the synchronous control of the moving base and the roller mold, the roller mold can be easily replaced and uniformly wound. Combined with motor drive and hydraulic telescopic rod, the production efficiency is improved.

Benefits of technology

It enables efficient and uniform winding molding of HDPE kraft pipes, simplifies the roller mold replacement process, adapts to production needs of different lengths, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223735455U_ABST
    Figure CN223735455U_ABST
Patent Text Reader

Abstract

The utility model discloses a drawing winding forming device for HDPE (high-density polyethylene) carat tube production, which belongs to the technical field of carat tube production equipment and comprises a support base, a U-shaped support is fixedly connected to the upper end of the support base, and an extruder is mounted at the upper end of the U-shaped support; the moving mechanism comprises a first motor installed on the right side of the supporting base, a rectangular sliding groove is formed in the upper end of the supporting base, a threaded rod is rotationally connected between the inner walls of the left side and the right side of the rectangular sliding groove, and the threaded rod is in threaded connection with a moving base; a guide rod is fixedly connected between the inner walls of the left side and the right side of the rectangular sliding groove. According to the equipment, aiming at the use problem, by controlling the movable base to horizontally move and cooperatively controlling rotation of the roller mold, winding forming operation of the HDPE carat pipe can be efficiently achieved, winding uniformity is guaranteed, meanwhile, the roller mold can be conveniently and adaptively replaced, and the production requirements of carat pipes with different lengths are met.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of clara pipe production equipment, especially to a drawing winding forming device for HDPE clara pipe production. BACKGROUND

[0002] HDPE clara pipe is widely used in municipal drainage, sewage and other engineering fields due to its excellent corrosion resistance, high strength and good flexibility. In the production process of HDPE clara pipe, winding forming is one of the key links.

[0003] At present, during the production of HDPE clara pipe, the roller mold on most existing forming devices is fixedly connected. When different lengths of clara pipes need to be produced, the replacement process of the roller mold is relatively cumbersome, which consumes a lot of time and manpower, seriously affecting the production efficiency. Therefore, to solve this problem, a drawing winding forming device for HDPE clara pipe production is needed. UTILITY MODEL CONTENTS

[0004] The utility model aims at solving the shortcomings in the prior art and provides a drawing winding forming device for HDPE clara pipe production. In terms of use, the device can efficiently realize the winding forming of HDPE clara pipe by controlling the horizontal movement of the moving base and the rotation of the roller mold, ensuring the uniformity of winding and facilitating the adaptive replacement of the roller mold to meet the production needs of clara pipes of different lengths.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] A drawing winding forming device for HDPE clara pipe production includes a support base, the upper end of the support base is fixedly connected with a U-shaped support, and the upper end of the U-shaped support is installed with an extruder; a moving mechanism includes a first motor installed on the right side of the support base, the upper end of the support base is provided with a rectangular sliding slot, the left and right inner walls of the rectangular sliding slot are rotatably connected with a threaded rod, the threaded rod is threadedly connected with a moving base, and the left and right inner walls of the rectangular sliding slot are fixedly connected with a guide rod; a rotating mechanism includes two rectangular connecting plates arranged above the moving base, the opposite sides of the two rectangular connecting plates are rotatably connected with rotating shafts, the other sides of the two rotating shafts are fixedly connected with circular clamps, the opposite sides of the two circular clamps are fixedly connected with circular positioning blocks, a roller mold is arranged between the two circular clamps in a fitted manner, the two circular positioning blocks are in contact with the inner wall of the roller mold, a second motor is installed on the right side of the rectangular connecting plate on the right side, a support block is fixedly connected to the upper end of the moving base, and a telescopic rod is installed on the left side of the support block.

[0007] Preferably, the right side of the threaded rod penetrates the right inner wall of the rectangular sliding groove and is fixedly connected with the output shaft of the first motor.

[0008] Preferably, the guide rod penetrates the moving base and is slidingly connected with the moving base.

[0009] Preferably, the lower end of the rectangular connecting plate on the left side is fixedly connected with the moving base, and the lower end of the rectangular connecting plate on the right side is provided with a plurality of rollers.

[0010] Preferably, the right end of the rotating shaft on the right side penetrates the rectangular connecting plate on the right side and is fixedly connected with the output shaft of the second motor.

[0011] Preferably, the telescopic rod is a hydraulic telescopic rod, and the telescopic end of the telescopic rod is fixedly connected with the rectangular connecting plate on the right side.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] The moving mechanism and the rotating mechanism are arranged, the moving base and the drum mold are driven to move right simultaneously by controlling the first motor, the drum mold is driven to rotate by the second motor, the material extruded by the extruder can be uniformly wound on the drum mold, the production and manufacturing of the HDPE clara pipe are completed with high quality, the telescopic rod is controlled to drive the rectangular connecting plate on the right side to move, the adaptability of the drum mold can be conveniently replaced according to the production requirements of the HDPE clara pipe with different lengths, the work amount of replacement is effectively reduced, the actual production efficiency is improved, and the overall practicability is better. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 A structure schematic view of the drawing and winding forming device for the HDPE clara pipe production is provided for the utility model;

[0015] Figure 2 A partial structure schematic view is provided for Figure 1 ;

[0016] Figure 3 A front view after the drum mold is removed is provided for Figure 2 ;

[0017] In the drawing: 1 support base, 2 U-shaped support, 3 extruder, 4 first motor, 5 rectangular sliding groove, 6 threaded rod, 7 moving base, 8 guide rod, 9 rectangular connecting plate, 10 rotating shaft, 11 circular clamping plate, 12 circular positioning block, 13 drum mold, 14 second motor, 15 supporting block, 16 telescopic rod, 17 roller. DETAILED DESCRIPTION

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0019] Reference Figures 1-3 A drawing and winding molding device for producing HDPE kraft pipes includes a support base 1, a U-shaped bracket 2 fixedly connected to the upper end of the support base 1, and an extruder 3 installed at the upper end of the U-shaped bracket 2. This is the prior art. After the extruder 3 melts the HDPE raw material, it extrudes a flat strip through the die on it and adheres it to the surface of the roller mold 13 to form the basic structure of the pipe. By changing the die of the extruder 3, the HDPE raw material can be extruded into a U-shaped strip, which is then wound around the outer layer of the flat strip to complete the production of HDPE kraft pipes.

[0020] The system also includes a moving mechanism, which includes a first motor 4 installed on the right side of the support base 1. The first motor 4 is a motor that can change the direction of rotation. A rectangular slide groove 5 is provided at the upper end of the support base 1. A threaded rod 6 is rotatably connected between the inner walls of the left and right sides of the rectangular slide groove 5. The right side of the threaded rod 6 passes through the inner wall of the right side of the rectangular slide groove 5 (a bearing is provided at the penetration point) and is fixedly connected to the output shaft of the first motor 4. A moving base 7 is threadedly connected to the threaded rod 6. A guide rod 8 is fixedly connected between the inner walls of the left and right sides of the rectangular slide groove 5. The guide rod 8 passes through the moving base 7 and is slidably connected to the moving base 7. By controlling the first motor 4 to drive the moving base 7 and the roller mold 13 above it to move to the right, the flat strip can be evenly attached to the surface of the roller mold 13 in conjunction with the extruder 3 and the rotating mechanism to form the basic structure of the pipe. After moving to the right to the bottom, it is then controlled to move to the left, so that the U-shaped strip can be evenly wrapped around the outer layer of the flat strip to complete the production of HDPE kraft pipe.

[0021] The system also includes a rotating mechanism comprising two rectangular connecting plates 9 positioned above the movable base 7. The lower end of the left rectangular connecting plate 9 is fixedly connected to the movable base 7. Rotating shafts 10 are rotatably connected to the opposing sides of both rectangular connecting plates 9. Circular clamping plates 11 are fixedly connected to the other side of each of the two rotating shafts 10. Circular positioning blocks 12 are fixedly connected to the opposing sides of each of the two circular clamping plates 11. A roller mold 13 is fitted between the two circular clamping plates 11 (an anti-slip layer is provided at the fitting area to improve the clamping of the roller mold 13). For stability), both circular positioning blocks 12 are in contact with the inner wall of the roller mold 13. Together with the two circular clamping plates 11, the roller mold 13 can be clamped and limited. The right side of the rectangular connecting plate 9 on the right side is equipped with a second motor 14. The right end of the rotating shaft 10 on the right side passes through the rectangular connecting plate 9 on the right side (a bearing is provided at the passage) and is fixedly connected to the output shaft of the second motor 14. By starting the second motor 14, the circular clamping plate 11 on the right side is rotated, which in turn drives the roller mold 13 to rotate, thus ensuring the uniform winding of the flat strip and the U-shaped strip.

[0022] The upper end of the movable base 7 is fixedly connected to a support block 15. A telescopic rod 16 is installed on the left side of the support block 15. The telescopic rod 16 is a hydraulic telescopic rod. The telescopic end of the telescopic rod 16 is fixedly connected to the rectangular connecting plate 9 on the right side. By controlling the telescopic rod 16 to drive the rectangular connecting plate 9 on the right side to move to the right, the loading, unloading and adaptive replacement of the roller mold 13 can be easily realized to meet the production needs of HDPE kraft pipes of different lengths. Multiple rollers 17 are installed at the lower end of the rectangular connecting plate 9 on the right side.

[0023] In this invention, HDPE raw material is first fed into extruder 3 and melted. Then, the first motor 4 is started to drive the threaded rod 6 to rotate, which drives the movable base 7 to move to the right in the rectangular slide 5, and drives the roller mold 13 to move to the right in sync. At the same time, the second motor 14 is started to drive the circular clamping plate 11 on the right side to rotate, which drives the roller mold 13 to rotate accordingly. When the right side of the roller mold 13 moves to the die head of the extruder 3, the extruder 3 is started to extrude the molten HDPE raw material into a flat strip and evenly wrap it around the surface of the roller mold 13 until the roller mold 13 moves to the right and reaches the bottom, thus forming the basic structure of the pipe. Then, the die head of the extruder 3 is replaced and the first motor 4 is controlled to reverse, driving the roller mold 13 to move to the left. During this process, the extruder 3 extrudes the molten HDPE raw material into a U-shaped strip and evenly wraps it around the outer layer of the flat strip. In this way, the HDPE kraft pipe can be made. The whole production process is relatively convenient, and by controlling the movement and rotation of the roller mold 13, the uniformity of material winding during the production process is ensured.

[0024] After each production cycle is completed, the operator can control the telescopic rod 16 to move the rectangular connecting plate 9 on the right to the right, thereby releasing the restriction on the roller mold 13. This makes it easier for the operator to remove the HDPE kraft pipe formed on it. Then, the roller mold 13 is aligned with the two circular positioning blocks 12 and the rectangular connecting plate 9 on the right is moved to the left to complete the installation, so that the next production cycle can be carried out. Through the above loading and unloading method, the roller mold 13 can be adapted to the production needs of HDPE kraft pipes of different lengths, which greatly reduces the workload of replacement and improves production efficiency.

[0025] It should be noted that the wiring of the extruder 3, the first motor 4, the second motor 14 and the telescopic rod 16 in this utility model are common knowledge in the field, and their working principle is a well-known technology. The appropriate model is selected according to actual use. Therefore, the control, power supply method and wiring arrangement of the extruder 3, the first motor 4, the second motor 14 and the telescopic rod 16 will not be explained in detail.

[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A pull -winding forming device for HDPE clamping tube production, characterized in that, The utility model relates to a supporting base (1) is provided with the U-shaped support (2) on the upper end, and the extruder (3) is installed on the upper end of U-shaped support (2), and the first motor (4) is installed on the right side of supporting base (1), and the rectangular slide groove (5) is seted up on the upper end of supporting base (1), and the threaded rod (6) is rotatably connected between the left and right two side inner walls of rectangular slide groove (5), and the moving base (7) is threadedly connected on the threaded rod (6), and the guide rod (8) is fixedly connected between the left and right two side inner walls of rectangular slide groove (5). The utility model relates to a supporting base (1) is provided with the U-shaped support (2) on the upper end, and the extruder (3) is installed on the upper end of U-shaped support (2), and the first motor (4) is installed on the right side of supporting base (1), and the rectangular slide groove (5) is seted up on the upper end of supporting base (1), and the threaded rod (6) is rotatably connected between the left and right two side inner walls of rectangular slide groove (5), and the moving base (7) is threadedly connected on the threaded rod (6), and the guide rod (8) is fixedly connected between the left and right two side inner walls of rectangular slide groove (5). The utility model relates to a supporting base (1) is provided with the U-shaped support (2) on the upper end, and the extruder (3) is installed on the upper end of U-shaped support (2), and the first motor (4) is installed on the right side of supporting base (1), and the rectangular slide groove (5) is seted up on the upper end of supporting base (1), and the threaded rod (6) is rotatably connected between the left and right two side inner walls of rectangular slide groove (5), and the moving base (7) is threadedly connected on the threaded rod (6), and the guide rod (8) is fixedly connected between the left and right two side inner walls of rectangular slide groove (5). The right side of threaded rod (6) penetrates the right side inner wall of rectangular slide groove (5) and is fixedly connected with the output shaft of first motor (4).

2. A pull winding molding device for HDPE clamping tube production according to claim 1, characterized in that, The guide rod (8) penetrates the moving base (7) and is slidably connected with the moving base (7).

3. A pull winding molding device for HDPE clamping tube production according to claim 1, characterized in that, The lower end of the left rectangular connecting plate (9) is fixedly connected with the moving base (7), and a plurality of rollers (17) are installed on the lower end of the right rectangular connecting plate (9).

4. A pull winding molding device for HDPE clamping tube production according to claim 1, characterized in that, The right end of the right rotating shaft (10) penetrates the right rectangular connecting plate (9) and is fixedly connected with the output shaft of second motor (14).

5. A pull winding molding device for HDPE clamping tube production according to claim 1, characterized in that, The telescopic rod (16) is a hydraulic telescopic rod, and the telescopic end of the telescopic rod (16) is fixedly connected with the right rectangular connecting plate (9).

6. A pull winding molding device for HDPE clamping tube production according to claim 1, characterized in that, ​