Activated carbon positioning and processing mold
By designing automated positioning and demolding components, the problems of low demolding efficiency and insufficient positioning accuracy of traditional activated carbon molds have been solved, enabling efficient and precise production of activated carbon products.
Patent Information
- Application Number
- CN202520244364.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Traditional activated carbon molds have an inefficient demolding process that is prone to damaging the product. Insufficient positioning accuracy leads to poor size and shape consistency, increasing scrap rate and production costs.
An activated carbon processing mold including a positioning component and a demolding component was designed. Automatic demolding is achieved by using a cylinder-driven ejector plate and a gear system controlled by a stepper motor. The positioning structure of guide sleeve and guide rod ensures accurate mold positioning and rapid demolding.
Automated demolding was achieved, which improved the integrity of finished products and production efficiency, ensured the molding accuracy and performance consistency of activated carbon products, and reduced scrap rate and production costs.
Smart Images

Figure CN223735553U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to activated carbon processing technical field more specifically, the utility model relates to activated carbon positioning processing mould. BACKGROUND
[0002] Activated carbon as a kind of porous carbonaceous substance, due to its excellent adsorption performance, catalytic performance and chemical stability, is widely used in environmental protection, water treatment, food processing, medicine and chemical industry and many other fields;With the progress of science and technology and the change of market demand, higher requirements are put forward to the precision, performance consistency and production efficiency of activated carbon products, therefore, activated carbon positioning processing mould is needed to process activated carbon.
[0003] The demolding process of traditional mould often relies on manual operation or simple mechanical assistance, which is not only inefficient, but also easy to cause damage to activated carbon products during demolding, affecting their appearance and performance;On the other hand, the positioning accuracy of the mould is insufficient, which makes it difficult to guarantee the dimensional accuracy and shape consistency of activated carbon products during forming, increasing the scrap rate and production cost. SUMMARY
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides activated carbon positioning processing mould to solve the problems raised in the above background.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: activated carbon positioning processing mould, including workbench, the workbench top is equipped with positioning assembly, the positioning assembly top is equipped with top plate, the positioning assembly bottom is equipped with male die, the top plate top is fixedly connected with air cylinder, the air cylinder output end penetrates top plate, the workbench top is equipped with recess, the recess is fixedly connected with female die in the inside, the female die is matched with male die, the workbench inside and located recess bottom is equipped with H-shaped groove, the H-shaped groove is communicated with recess, the H-shaped groove inside is equipped with demolding assembly, the workbench one side is equipped with installation groove.
[0006] As a further description of the above technical scheme:
[0007] The demolding assembly is sleeved with the ejection plate inside the female die, the bottom of the ejection plate is fixedly connected with two slide rods, two slide rods penetrate the female die and are symmetrically distributed, a plurality of tooth grooves are formed in one side of two slide rods.
[0008] As a further description of the above technical scheme:
[0009] Two slide rods are slidably connected with H-shaped groove, two gears are engagedly connected with one side of two slide rods, and two gears are rotatably connected with workbench.
[0010] As a further description of the above technical solutions:
[0011] Two said gear meshing connection, one of said gear side is provided with a step motor for driving its rotation, the step motor is located in the installation groove and fixedly connected with the workbench.
[0012] As a further description of the above technical solutions:
[0013] The positioning assembly comprises guide rods fixedly connected to the top of the workbench, and the top of each guide rod is fixedly connected with the top plate.
[0014] As a further description of the above technical solutions:
[0015] Each of the guide rods is externally sleeved with a guide sleeve, and the guide sleeve is fixedly connected with a positioning plate.
[0016] As a further description of the above technical solutions:
[0017] The positioning plate is parallel to the top plate, and the output end of the air cylinder and the male die are fixedly connected with the positioning plate.
[0018] The technical effects and advantages of the utility model are as follows:
[0019] 1. By setting the demolding assembly, automatic demolding can be realized, and damage such as scratching and extrusion caused by traditional demolding methods to the product is avoided, the integrity of the finished product is ensured, and the finished product yield is significantly improved; the ejection plate ejects the activated carbon product from the inside of the concave die, the demolding process is rapid and smooth, compared with the traditional demolding method, the demolding time is greatly shortened, and the overall production efficiency is improved;
[0020] 2. By setting the positioning assembly, the guide sleeve on the positioning plate moves along the guide rod accurately, effectively limiting the risk of deviation of the mold during the molding process, ensuring accurate positioning of each time of mold closing, greatly improving the molding precision of the activated carbon product, making the product size precision higher and the performance consistency stronger, and effectively reducing the waste rate caused by positioning deviation. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is the overall structure schematic view of the utility model.
[0022] Figure 2 It is the workbench cross section structure schematic view of the utility model.
[0023] Figure 3 It is the demolding assembly structure schematic view of the utility model.
[0024] Figure 4 It is the positioning assembly structure schematic view of the utility model.
[0025] The attached figures are labeled as follows: 1. Worktable; 2. Top plate; 3. Punch; 4. Cylinder; 5. Groove; 6. Die; 7. H-groove; 8. Mounting groove; 9. Ejector plate; 10. Slide rod; 11. Gear; 12. Stepper motor; 13. Guide rod; 14. Guide sleeve; 15. Positioning plate. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] As attached Figures 1-4 The activated carbon positioning processing mold shown includes a worktable 1, a positioning component on the top of the worktable 1, a top plate 2 on the top of the positioning component, a punch 3 at the bottom of the positioning component, a cylinder 4 fixedly connected to the top of the top plate 2, the output end of the cylinder 4 penetrating the top plate 2, a groove 5 on the top of the worktable 1, a concave mold 6 fixedly connected inside the groove 5, the concave mold 6 matching the punch 3, an H-shaped groove 7 inside the worktable 1 and located at the bottom of the groove 5, the H-shaped groove 7 communicating with the groove 5, a demolding component inside the H-shaped groove 7, and an installation groove 8 on one side of the worktable 1.
[0028] In some embodiments, according to Figure 2 and 3 As shown, the demolding assembly is fitted with an ejector plate 9 inside the cavity mold 6. Two slide rods 10 are fixedly connected to the bottom of the ejector plate 9. The two slide rods 10 pass through the cavity mold 6 and are symmetrically distributed. Multiple toothed grooves are opened on one side of each slide rod 10. Both slide rods 10 are slidably connected to the H-shaped groove 7. Gears 11 are meshed on one side of each slide rod 10. Both gears 11 are rotatably connected to the worktable 1. The two gears 11 are meshed with each other. One side of one gear 11 is provided with a stepper motor 12 for driving its rotation. The stepper motor 12 is located inside the mounting groove 8 and is fixedly connected to the worktable 1.
[0029] In some embodiments, according to Figure 4 As shown, the positioning assembly includes guide rods 13 fixedly connected to the four corners of the top of the worktable 1. The tops of the multiple guide rods 13 are fixedly connected to the top plate 2. The multiple guide rods 13 are all externally fitted with guide sleeves 14. Positioning plates 15 are fixedly connected to the outside of the guide sleeves 14. The positioning plates 15 are distributed parallel to the top plate 2. The output end of the cylinder 4 and the punch 3 are both fixedly connected to the positioning plates 15.
[0030] The working principle of this utility model is as follows: When in use, the activated carbon raw material is placed into the concave mold 6, the cylinder 4 pushes the positioning plate 15 and the punch 3 closer to the concave mold 6, and the guide sleeve 14 on the positioning plate 15 moves it downward along the guide rod 13 to prevent the mold from shifting during the molding process. The punch 3 and the concave mold 6 extrude and mold the activated carbon raw material.
[0031] When demolding is required, the stepper motor 12 drives the output gear 11 to rotate, which in turn drives another gear 11 to rotate. The two gears 11 drive the slide bar 10 to move upward along the H-shaped groove 7. The two slide bars 10 drive the ejector plate 9 to eject the molded activated carbon product from the molding cavity 6, achieving convenient demolding and avoiding damage to the product. After demolding is completed, the stepper motor 12 rotates in the opposite direction, and the two gears 11 drive the slide bar 10 to move downward along the H-shaped groove 7, so that the ejector plate 9 is reset.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A positioning and processing die for activated carbon, comprising a worktable (1), characterized in that: The workbench (1) top is equipped with positioning assembly, the positioning assembly top is equipped with top plate (2), the positioning assembly bottom is equipped with male die (3), the top plate (2) top fixedly connected with air cylinder (4), the air cylinder (4) output end penetrates top plate (2), the workbench (1) top is equipped with recess (5), the recess (5) inside fixedly connected with female die (6), the female die (6) is matched with male die (3), the workbench (1) inside and located recess (5) bottom H-shaped groove (7) is equipped with, the H-shaped groove (7) is communicated with recess (5), the H-shaped groove (7) inside is equipped with stripping assembly, the workbench (1) one side is equipped with mounting groove (8).
2. The activated carbon positioning machining die according to claim 1, characterized by: The stripping assembly is equipped with the ejection plate (9) inside female die (6), the ejection plate (9) bottom fixedly connected with two slide rods (10), two the slide rods (10) penetrate female die (6) and are distributed symmetrically, two the slide rods (10) one side are equipped with a plurality of gear slots.
3. The activated carbon positioning machining die according to claim 2, characterized by: Two the slide rods (10) are all connected with H-shaped groove (7) sliding, two the slide rods (10) one side are all engaged with gear (11), two the gear (11) are all connected with workbench (1) rotation.
4. The activated carbon positioning machining die according to claim 3, characterized by: Two the gear (11) are engaged between the connection, wherein one the gear (11) one side is provided for driving its rotation step motor (12), the step motor (12) is located in mounting groove (8) and is fixedly connected with workbench (1).
5. The activated carbon positioning machining die according to claim 1, characterized by: The positioning assembly includes fixedly connected in the workbench (1) top four corners guide rod (13), a plurality of the guide rod (13) top are all fixedly connected with top plate (2).
6. The activated carbon positioning machining die according to claim 5, characterized by: A plurality of the guide rod (13) are all externally equipped with guide sleeve (14), the guide sleeve (14) outside fixedly connected with positioning plate (15).
7. The activated carbon positioning machining die according to claim 6, characterized by: The positioning plate (15) is parallelly distributed with top plate (2), the air cylinder (4) output end and male die (3) are all fixedly connected with positioning plate (15).