Top cover beam assembly structure of light vehicle body assembly

By combining linear and X-shaped crossbeams, the roof contact surface is increased and conforms to the curvature, solving the problem of insufficient support surface of traditional crossbeams, achieving better support and safety, while reducing vehicle weight.

CN223736128UActive Publication Date: 2025-12-30SHANGDONG KANGSHENG COMPOSITE TECH CO LTD
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Patent Information

Application Number
CN202520031373.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-30
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Traditional vehicle roof crossbeams have limited support surfaces, resulting in a limited contact area with the vehicle roof. This restricts the full utilization of the support effect, affecting the structural integrity of the vehicle and the safety of the occupants.

Method used

The structure adopts a combination of linear and X-shaped crossbeams. By setting support bars and expansion ends on the X-shaped crossbeams, the contact surface with the top cover is increased, and an arched surface is set on the surface of the crossbeams to match the curvature of the top cover. At the same time, the weight is reduced by using detachable installation and weight reduction design.

Benefits of technology

It improves the support, pressure resistance, and impact resistance of the roof, enhances passenger safety, simplifies the installation process, and reduces vehicle weight.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of top cover cross beams, and particularly relates to a top cover cross beam assembly structure of a light vehicle body assembly, which comprises a linear cross beam I, a linear cross beam II and an X-shaped cross beam detachably mounted between opposite surfaces of the linear cross beam I and the linear cross beam II. The upper surfaces of the first linear cross beam, the second linear cross beam and the X-shaped cross beam are provided with arch faces, and the radian of the arch faces is matched with the radian of the bottom of the vehicle top cover. According to the top cover cross beam assembly structure of the light vehicle body assembly, through cooperation of the first linear cross beam, the second linear cross beam and the X-shaped cross beam, a top cover is supported in a large range, the supporting contact face of the top cover is guaranteed, and then the supporting, pressure-resisting and impact-resisting effects on the top cover are improved; the full play of the supporting effect is favorable for improving the riding safety of passengers, and meanwhile, the four supporting strips are respectively provided with two expansion ends, so that the contact surface between the supporting strips and the top cover is further expanded.
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Description

TECHNICAL FIELD

[0001] The utility model relates to roof crossbeam technical field especially relates to a light weight vehicle body assembly roof crossbeam assembly structure. BACKGROUND

[0002] In modern automobile manufacturing industry, with the continuous improvement of the light weight, safety performance and ride comfort requirements of vehicles, the design and optimization of automobile body structure become one of the key technologies. Among them, the roof crossbeam of the vehicle body is an important structural component for supporting and protecting the roof of the vehicle, and its design and material selection directly affect the structural strength, impact resistance and passenger safety of the whole vehicle.

[0003] Traditionally, many vehicle models use crossbeam structure to support the roof of the vehicle, which meets the basic structural connection requirements to a certain extent, but its limitations are increasingly prominent. Specifically, the supporting surface of the crossbeam is relatively small, which limits the contact area with the roof of the vehicle, thereby limiting the full play of the supporting effect. In the case of extreme conditions such as collision and rollover, due to the insufficient supporting surface, the roof of the vehicle is prone to local deformation or even damage due to uneven stress, which not only affects the overall structural integrity of the vehicle, but also may seriously threaten the life safety of the passengers. SUMMARY

[0004] In order to overcome the defects of the prior art pointed out above, the present inventors have made in-depth research and, after a lot of creative labor, completed the present utility model.

[0005] Specifically, the technical problem to be solved by the present utility model is to provide a light weight vehicle body assembly roof crossbeam assembly structure to solve the technical problem that the supporting surface of the current crossbeam is relatively small, which limits the contact area with the roof of the vehicle, thereby limiting the full play of the supporting effect.

[0006] To solve the above technical problems, the present utility model provides the following technical solutions:

[0007] A light weight vehicle body assembly roof crossbeam assembly structure, comprising a linear crossbeam one, a linear crossbeam two and an X-shaped crossbeam, the X-shaped crossbeam is detachably installed between the opposite surfaces of the linear crossbeam one and the linear crossbeam two, the upper surfaces of the linear crossbeam one, the linear crossbeam two and the X-shaped crossbeam are provided with an arch surface, and the curvature of the arch surface is matched with the curvature of the bottom of the roof of the vehicle.

[0008] The X-shaped crossbeam comprises a middle ring, a strut is integrally formed and installed at each corner of the middle ring, and two expansion ends are arranged on the strut.

[0009] As an improved technical scheme, the opposite ends of the linear cross beam one and the linear cross beam two are provided with limiting grooves, one end of the support strip away from the middle ring is welded with a connecting block close to one side of the linear cross beam one or the linear cross beam two, and the connecting block is detachably connected with the corresponding limiting groove.

[0010] As an improved technical scheme, the four corners of the limiting groove are welded with positioning rods, and the four corner ends of the connecting block are provided with clamping holes for the positioning rods to pass through.

[0011] As an improved technical scheme, the positioning rod is sleeved with a rubber gasket close to one end of the limiting groove.

[0012] As an improved technical scheme, the center of the middle ring is provided with a weight-reducing hole, the expanding end is provided with a weight-reducing groove one, and the support strip is provided with three weight-reducing grooves two.

[0013] As an improved technical scheme, three weight-reducing grooves three are equidistantly arranged on the linear cross beam one.

[0014] After the above technical scheme is adopted, the beneficial effects of the utility model are:

[0015] 1. The utility model realizes large-range support to the top cover through the cooperation of the linear cross beam one, the linear cross beam two and the X-shaped cross beam, guarantees the contact surface of the support to the top cover, and further improves the support, compression resistance and impact resistance effects to the top cover. The full play of the support effect is beneficial to improve the riding safety of passengers. Meanwhile, two expanding ends are arranged on each of the four support strips, which further expands the contact surface with the top cover. The arch surface arranged thereon matches the curvature of the top cover, guarantees the full lamination of the cross beam assembly and the automobile top cover for support, and improves the support effect.

[0016] 2. The utility model sets the weight-reducing hole on the middle ring, the three weight-reducing grooves two on the support strip, the weight-reducing groove one on the expanding end and the three weight-reducing grooves three on the linear cross beam one, which effectively reduces the weight of the cross beam assembly, and further reduces the overall weight of the vehicle body.

[0017] 3. The clamping between the positioning rod and the clamping hole clamps the connecting block in the limiting groove, and the X-shaped cross beam is detachably installed between the linear cross beam one and the linear cross beam two, which is convenient for the installation of the X-shaped cross beam. Meanwhile, when the linear cross beam one, the linear cross beam two and the X-shaped cross beam are installed on the vehicle body, the X-shaped cross beam can be clamped on the vehicle frame for fixation after the linear cross beam one and the linear cross beam two are welded on the vehicle frame, without welding the X-shaped cross beam, which simplifies the installation process of the cross beam assembly and improves the convenience. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor based on these drawings.

[0019] Figure 1 It is a structure schematic diagram of the X-shaped beam of the light-weight vehicle body assembly roof beam assembly structure of the present application.

[0020] Figure 2 It is a structure schematic diagram of the X-shaped beam of the light-weight vehicle body assembly roof beam assembly structure of the present application.

[0021] Figure 3 It is an explosion structure schematic diagram of the linear beam one and the connecting block of the light-weight vehicle body assembly roof beam assembly structure of the present application.

[0022] Figure 4 It is an enlarged structure schematic diagram of the middle A of the light-weight vehicle body assembly roof beam assembly structure of the present application. Figure 4

[0023] Explanation of reference signs:

[0024] 1, linear beam one; 11, weight-reducing groove three; 12, limiting groove; 13, positioning rod; 14, rubber gasket; 2, linear beam two; 3, X-shaped beam; 31, middle ring; 32, strut; 33, expanded end; 34, connecting block; 35, weight-reducing groove one; 36, weight-reducing groove two; 37, weight-reducing hole; 38, clamping hole; 4, arch surface. DETAILED DESCRIPTION

[0025] The technical scheme in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0026] It should be noted that all the directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings). If the specific posture changes, the directionality indications also change accordingly.

[0027] ​Meanwhile, "and / or" or "and / or" appearing in the whole text means that it includes three schemes, for example, "A and / or B" includes A scheme, or B scheme, or A and B scheme.

[0028] In addition, the description of "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one feature. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

[0029] As Figures 1 to 4 As shown in the drawings, the embodiment provides a kind of lightweight body assembly roof crossbeam assembly structure, this one lightweight body assembly roof crossbeam assembly structure, including linear beam one 1, linear beam two 2 and X crossbeam 3, X crossbeam 3 can be detachably installed between the opposite surface of linear beam one 1 and linear beam two 2, by the cooperation of linear beam one 1, linear beam two 2 and X crossbeam 3, it is supported to roof in large range, guarantee the contact surface of support to roof, to improve the support and compression resistance, impact resistance effect of roof, the full play of support effect is conducive to improving the safety of passenger seat, the upper surface of linear beam one 1, linear beam two 2 and X crossbeam 3 is provided with arch surface 4, and the radian of arch surface 4 is matched with the radian of car roof bottom, arch surface 4 is matched with the radian of roof, guarantee that crossbeam assembly and car roof are fully adhered to support, improve support effect;

[0030] X crossbeam 3 includes middle ring 31, strut 32 is integrally formed and installed at four corners of middle ring 31, two expansion ends 33 are arranged on strut 32, two expansion ends 33 are arranged on four struts 32, which further expands the contact surface with the roof.

[0031] As Figures 1 to 4 As shown in the drawings, in the embodiment, the two ends of the opposite faces of linear beam one 1 and linear beam two 2 are provided with limiting grooves 12, one end of strut 32 away from middle ring 31 is welded with connecting block 34 close to one side of linear beam one 1 or linear beam two 2, and connecting block 34 and corresponding limiting groove 12 are detachably connected, when linear beam one 1, linear beam two 2 and X crossbeam 3 are installed on the vehicle body, linear beam one 1 and linear beam two 2 are only welded on the frame, X crossbeam 3 can be clamped on the frame for fixation, without welding X crossbeam 3, simplify the installation process of crossbeam assembly, improve the convenience.

[0032] As Figures 2 to 4 As shown in the drawings, in this embodiment, the four corners inside the limiting groove 12 are welded with positioning rods 13, and the four corners of the connecting block 34 are provided with clamping holes 38 for the positioning rods 13 to pass through. The clamping between the positioning rods 13 and the clamping holes 38 clamps the connecting block 34 in the limiting groove 12, and the X-shaped cross beam 3 is detachably installed between the linear cross beam one 1 and the linear cross beam two 2, facilitating the installation of the X-shaped cross beam 3.

[0033] As shown in FIG. 4, in this embodiment, a rubber gasket 14 is sleeved on the positioning rod 13 near one end of the limiting groove 12. When the connecting block 34 is installed on the limiting groove 12, the connecting block 34 will press on the rubber gasket 14, and the rubber gasket 14 will pad the connecting block 34, further facilitating the contact between the X-shaped cross beam 3 and the roof.

[0034] As Figures 1 to 2 As shown in the drawings, in this embodiment, the center circle 31 is provided with a weight reduction hole 37 at the center, the expansion end 33 is provided with a weight reduction groove one 35, and the support bar 32 is provided with three weight reduction grooves two 36, which are spaced apart from the two weight reduction grooves one 35.

[0035] As shown in FIG. 3, in this embodiment, three weight reduction grooves three 11 are equally spaced on the linear cross beam one 1.

[0036] The weight reduction hole 37 on the center circle 31, the three weight reduction grooves two 36 on the support bar 32, the weight reduction groove one 35 on the expansion end 33, and the three weight reduction grooves three 11 on the linear cross beam one 1 effectively reduce the weight of the cross beam assembly, thereby reducing the overall weight of the vehicle body.

[0037] In use, the X-shaped cross beam 3 is detachably installed between the linear cross beam one 1 and the linear cross beam two 2, the linear cross beam one 1 and the linear cross beam two 2 are respectively used to support the two ends of the roof, and the X-shaped cross beam 3 is used to support the middle position of the roof, and the arch surface 4 provided thereon matches the curvature of the roof, ensuring that the cross beam assembly and the roof of the automobile are fully matched for support.

[0038] The process of installing the linear cross beam two 2 between the linear cross beam one 1 and the linear cross beam two 2 is as follows:

[0039] The four connecting blocks 34 are located directly above the four limiting grooves 12, the connecting blocks 34 enter the inside of the limiting grooves 12, and the positioning rods 13 correspondingly pass through the inside of the clamping holes 38. The clamping between the positioning rods 13 and the clamping holes 38 clamps the connecting block 34 in the limiting groove 12, and the X-shaped cross beam 3 is detachably installed between the linear cross beam one 1 and the linear cross beam two 2, facilitating the installation of the X-shaped cross beam 3;

[0040] When the linear cross beam 1, the linear cross beam 2 and the X-shaped cross beam 3 are installed on the vehicle body, the linear cross beam 1 and the linear cross beam 2 are welded on the frame, and then the X-shaped cross beam 3 is clamped on the frame for fixation.

[0041] It should be understood that the use of these embodiments is only for the purpose of illustrating the present application and is not intended to limit the scope of protection of the present application. In addition, it should also be understood that after reading the technical content of the present application, those skilled in the art can make various modifications, modifications and / or variations to the present application, and all these equivalent forms also fall within the protection scope defined by the claims attached to the present application.

Claims

1. A lightweight body assembly roof header assembly structure, characterized by: Including linear beam one (1), linear beam two (2) and X type crossbeam (3), the X type crossbeam (3) can be disassembled and installed between the opposite surfaces of linear beam one (1) and linear beam two (2), the upper surface of linear beam one (1), linear beam two (2) and X type crossbeam (3) is provided with arch surface (4), and the curvature of arch surface (4) is matched with the curvature of the bottom of the roof of the vehicle. The X type crossbeam (3) includes a middle ring (31), a support bar (32) is integrally formed and installed at each corner of the middle ring (31), and two expansion ends (33) are arranged on the support bar (32).

2. A lightweight body assembly roof header assembly structure according to claim 1, characterized in that: The opposite ends of the linear beam one (1) and the linear beam two (2) are provided with limiting grooves (12), one end of the support bar (32) away from the middle ring (31) is welded with a connecting block (34) close to one side of the linear beam one (1) or the linear beam two (2), and the connecting block (34) and the corresponding limiting groove (12) are detachably connected.

3. A lightweight body assembly roof header assembly structure according to claim 2, characterized by: The four corners inside the limiting groove (12) are welded with a positioning rod (13), and the four corner ends of the connecting block (34) are provided with clamping holes (38) for the positioning rod (13) to pass through.

4. A lightweight body assembly roof header assembly structure according to claim 3, characterized in that: The positioning rod (13) is sleeved with a rubber washer (14) close to one end of the limiting groove (12).

5. A lightweight body assembly roof header assembly structure according to claim 4, characterized in that: The center of the middle ring (31) is provided with a weight reduction hole (37), the expansion end (33) is provided with a weight reduction groove one (35), and the support bar (32) is provided with three weight reduction groove two (36).

6. A lightweight body assembly roof header assembly structure according to claim 5, characterized by: Three weight reduction groove three (11) are arranged on the linear beam one (1) at equal intervals.