Electronic vacuum chuck with adjustable adsorption force

By introducing a second pressure sensor and a control motherboard into the electronic vacuum suction cup, the problem of existing vacuum suction cups being unable to warn of overweight objects has been solved, enabling safe and reliable object handling and convenient use.

CN223736849UActive Publication Date: 2025-12-30SHENZHEN ZHENZHIHUI SILICONE RUBBER PROD CO LTD
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Patent Information

Application Number
CN202520302053.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-12-30
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

Existing electronic vacuum suction cups with adjustable adsorption force cannot provide a warning when adsorbing objects exceeding the weight standard, causing the objects to easily fall off during handling.

Method used

An electronic vacuum suction cup with adjustable suction force was designed, equipped with a second pressure sensor and a control motherboard. When the sensor detects that the weight of the object exceeds the limit, it will issue a warning. The suction force can be increased by adjusting the button to prevent it from falling. It is also equipped with a vacuum pump and an alarm light for safety reminders.

Benefits of technology

It features an early warning function when adsorbing heavy objects, ensuring the safety of object handling, preventing them from falling, and providing a convenient carrying and user experience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223736849U_ABST
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Abstract

The utility model relates to the technical field of electronic vacuum chucks, in particular to an adsorption-force-adjustable electronic vacuum chuck which comprises a left support and a right support which are installed at the left end and the right end of the top of a base respectively, a shell is fixedly installed on the left side of the left support, and a bearing base is fixedly connected to the top of an inner cavity of the shell. And a plurality of second pressure sensors distributed at equal angles are arranged at the bottom of the inner side of the bearing seat, a connecting disc is arranged at the tops of the second pressure sensors, and a suction cup body is fixedly installed at the bottom of the connecting disc. Through the action of the second pressure sensor, the suction cup body, the connecting disc and the bearing base, the vacuum suction cup has the advantages of overproof early warning and safe use, and the problem that when an existing electronic vacuum suction cup with the adjustable adsorption force is used, early warning cannot be conducted when an object exceeding the weight standard is adsorbed, and the service life of the vacuum suction cup is prolonged is solved. And the problem that the vacuum suction cup is prone to falling off when carrying objects is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to electronic vacuum chuck technical field, concretely is a kind of adjustable adsorption force electronic vacuum chuck. BACKGROUND

[0002] Electronic vacuum chuck is a kind of device using vacuum principle to carry out object adsorption and handling, and is widely used in the automation production line in electronic industry.The basic working principle is that by generating negative pressure, the chuck and object surface are closely attached, so as to realize grabbing and handling object.

[0003] At present, most electronic vacuum chucks are equipped with built-in vacuum pump.By adjusting the working parameters of vacuum pump, such as pressure and flow, the suction force of the chuck can be directly changed, but the existing adjustable adsorption force electronic vacuum chuck cannot provide early warning when adsorbing objects exceeding the weight standard during use, which may cause the vacuum chuck to fall during handling objects. Therefore, we propose an adjustable adsorption force electronic vacuum chuck. UTILITY MODEL CONTENT

[0004] The utility model aims at providing an adjustable adsorption force electronic vacuum chuck, which has the advantages of over-standard early warning and safe use, and solves the problem of the existing adjustable adsorption force electronic vacuum chuck, which cannot provide early warning when adsorbing objects exceeding the weight standard during use, leading to the problem of easy falling of the vacuum chuck during handling objects.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an adjustable adsorption force electronic vacuum chuck, comprising left and right supports respectively installed at the top of the base, a shell is fixedly installed on the left side of the left support, a support seat is fixedly connected to the top of the inner cavity of the shell, a plurality of second pressure sensors are arranged at the bottom of the inner side of the support seat, the second pressure sensors are arranged at the top of the support seat, a connecting disc is fixedly installed at the bottom of the connecting disc, a chuck main body is fixedly installed at the top of the inner cavity of the chuck main body, a first pressure sensor is fixedly installed at the top of the inner cavity of the chuck main body, a through slot is formed in the middle of the top of the base, a support disc is arranged at the corresponding position of the top of the base, an alarm lamp is fixedly installed at the middle of the top of the support disc, and a vacuum pump is fixedly installed at the bottom of the support disc.

[0006] Preferably, the upper end of the left and right supports is fixedly installed with a handle, and the outer surface of the handle is provided with an anti-skid sleeve.

[0007] Preferably, the left end of the top of the shell is provided with a display screen, the right end of the top of the shell is provided with three adjusting buttons and one on-off button.

[0008] Preferably, the lower end of the shell cavity is provided with a lithium battery, and the top of the shell cavity is fixedly provided with a control mainboard corresponding to the display screen.

[0009] Preferably, the upper end of the connecting disc is located on the inner side of the supporting seat.

[0010] Preferably, the air inlet end of the vacuum pump is communicated with the middle end of the top of the suction disc body through a pipeline.

[0011] Compared with the prior art, the utility model has the advantages that:

[0012] 1. The utility model discloses a vacuum suction disc which is powered by pressing the on-off button, and then the appropriate adsorption force is selected according to the requirement, after the corresponding adjusting button is pressed by the staff, the vacuum pump starts the adsorption force of the corresponding parameter under the assistance of the control mainboard and the first pressure sensor, then the suction disc body can be adsorbed on the surface of the object after generating the negative pressure, and then the object adsorbed by the vacuum suction disc can be moved, thereby realizing the object carrying capacity.

[0013] 2. The utility model discloses a handle, and under the assistance of the anti-skid sleeve, the vacuum suction disc is convenient to carry and use. ACCURACY

[0014] Figure 1 It is the first view angle structure schematic diagram of the utility model;

[0015] Figure 2 It is the second view angle structure schematic diagram of the utility model;

[0016] Figure 3 It is the third view angle structure schematic diagram of the utility model;

[0017] Figure 4 It is the explosion structure schematic diagram of the utility model.

[0018] In the figure: 1, base; 2, left support; 3, right support; 4, handle; 5, shell; 6, display screen; 7, adjustment button; 8, on-off button; 9, support disc; 10, suction disc main body; 11, alarm lamp; 12, first pressure sensor; 13, working indicator lamp; 14, charging socket; 15, connecting disc; 16, supporting seat; 17, vacuum pump; 18, lithium battery; 19, control mainboard; 20, through slot; 21, second pressure sensor. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.

[0020] In the description of the utility model, unless otherwise specified, the meaning of "multiple" is two or more than two; the directions or position relations indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like are the directions or position relations shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, and cannot be understood as limiting or implying that the indicated devices or elements must have a specific direction, be constructed and operated in a specific direction, therefore, cannot be understood as limiting the utility model. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0021] In the description of the utility model, it is necessary to point out that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0022] The base 1, left support 2, right support 3, handle 4, shell 5, display screen 6, adjustment button 7, on-off button 8, support disc 9, suction disc main body 10, alarm lamp 11, first pressure sensor 12, working indicator lamp 13, charging socket 14, connecting disc 15, supporting seat 16, vacuum pump 17, lithium battery 18, control mainboard 19, through slot 20 and second pressure sensor 21 parts of the application are all general standard parts or parts known to those skilled in the art, and their structure and principle can be known by technical personnel or obtained by conventional experimental methods.

[0023] Embodiment one

[0024] Please refer to Figures 1-4 As shown in the figure, the utility model provides a technical scheme: an adsorption force adjustable electronic vacuum chuck, including left support 2 and right support 3 installed respectively at the left and right ends of the top of base 1, the left side of left support 2 is fixedly installed with shell 5, the left end of the top of shell 5 is provided with display screen 6, the right end of the top of shell 5 is provided with three adjusting buttons 7 and one on-off button 8, the lower end of the inner chamber of shell 5 is provided with lithium battery 18, the top of the inner chamber of shell 5 is fixedly installed with control mainboard 19 corresponding with display screen 6, the upper end of the left side of shell 5 is provided with working indicator light 13 and charging socket 14. The top of the inner chamber of shell 5 is fixedly connected with supporting seat 16, the bottom of the inner side of supporting seat 16 is provided with multiple second pressure sensors 21 distributed at equal angles, the top of second pressure sensor 21 is provided with connecting disc 15, the upper end of connecting disc 15 is located at the inner side of supporting seat 16, the bottom of connecting disc 15 is fixedly installed with chuck main body 10, the top of the inner chamber of chuck main body 10 is fixedly installed with first pressure sensor 12, the middle end of the top of base 1 is provided with through slot 20, the corresponding position of the top of base 1 is provided with supporting disc 9, the middle end of the top of supporting disc 9 is fixedly installed with alarm lamp 11, the bottom of supporting disc 9 is fixedly installed with vacuum pump 17, the air inlet end of vacuum pump 17 is communicated with the middle end of the top of chuck main body 10 through pipeline.

[0025] This technical solution utilizes three adjustment buttons 7 to control the operating parameters of the vacuum pump 17 at high, medium, and low levels. This allows for adjustment of the suction force of the vacuum suction cup according to work requirements. After the operator moves the vacuum suction cup to the surface of the object to be suctioned, pressing the on / off button 8 powers the vacuum suction cup. Then, by selecting the appropriate suction force and pressing the corresponding adjustment button 7, the vacuum pump 17, with the assistance of the control motherboard 19 and the first pressure sensor 12, activates the corresponding suction force. The suction cup body 10 then adheres to the object's surface after generating negative pressure. The suction cup then moves the suctioned object, thus enabling object handling. During position transfer, the suction cup body 10 can compress the second pressure sensor 21 in the support seat 16 via the connecting plate 15, and the compressive force can be displayed on the display screen 6. If the weight of the object being adsorbed exceeds the adsorption limit of the suction cup body 10, the second pressure sensor 21 transmits the signal to the control motherboard 19 for processing. The control motherboard 19 can then turn on the alarm light 11 to warn the staff. At this time, the staff can press the adjustment button 7 to increase the working parameters of the vacuum pump 17 and strengthen the adsorption force of the suction cup body 10. If the highest level vacuum pump 17 still cannot eliminate the alarm light 11 warning, the staff needs to abandon the adsorption of the object to ensure safety when moving the object and to prevent the object from falling during handling.

[0026] It should be noted that the components of the display screen 6, adjustment button 7, on / off button 8, alarm light 11, first pressure sensor 12, working indicator light 13, charging port 14, vacuum pump 17, lithium battery 18, control motherboard 19, and second pressure sensor 21 can all be purchased directly from the market. At the same time, the circuit connection between the various components adopts the mature conventional methods in the existing technology. In addition, a venting solenoid valve is provided on one side of the suction cup body 10, so it will not be described in detail here.

[0027] Example 2

[0028] Based on Embodiment 1, this utility model is as follows: Figures 1-4 As shown, handles 4 are fixedly installed on the upper ends of the left bracket 2 and the right bracket 3, and the outer surface of the handles 4 is provided with anti-slip sleeves.

[0029] This technical solution: By setting handle 4 and with the assistance of anti-slip sleeve, it is convenient to carry and use this vacuum suction cup.

[0030] It should be explained finally that the above embodiment is only used to illustrate the technical scheme of the utility model, and is not the limit of the protection scope of the utility model, although the utility model is explained in detail with reference to the preferred embodiment, the ordinary skilled in the art should understand that the technical scheme of the utility model can be modified or replaced equivalently, and does not deviate from the essence and scope of the technical scheme of the utility model.

Claims

1. An electronic vacuum chuck with adjustable adsorption force, comprising a left support (2) and a right support (3) respectively installed at the left and right ends of the top of a base (1), characterized in that: The left side of the left support (2) is fixedly installed with a shell (5), the top of the inner cavity of the shell (5) is fixedly connected with a supporting seat (16), the bottom of the inner side of the supporting seat (16) is provided with a plurality of second pressure sensors (21) distributed at equal angles, the top of the second pressure sensor (21) is provided with a connecting disc (15), the bottom of the connecting disc (15) is fixedly installed with a suction disc body (10), the top of the inner cavity of the suction disc body (10) is fixedly installed with a first pressure sensor (12), the middle end of the top of the base (1) is provided with a through slot (20), the through slot (20) is provided with a supporting disc (9) at the corresponding position of the top of the base (1), the middle end of the top of the supporting disc (9) is fixedly installed with an alarm lamp (11), the bottom of the supporting disc (9) is fixedly installed with a vacuum pump (17).

2. The electronic vacuum chuck with adjustable adsorption force according to claim 1, characterized in that: The upper ends of the left support (2) and the right support (3) are fixedly installed with a handle (4), and the outer surface of the handle (4) is provided with an anti-skid sleeve.

3. The electronic vacuum chuck with adjustable adsorption force according to claim 1, characterized in that: The left end of the top of the shell (5) is provided with a display screen (6), and the right end of the top of the shell (5) is provided with three adjusting buttons (7) and one on-off button (8).

4. The electronic vacuum chuck with adjustable adsorption force according to claim 3, characterized in that: The lower end of the inner cavity of the shell (5) is provided with a lithium battery (18), the top of the inner cavity of the shell (5) is fixedly installed with a control mainboard (19) corresponding to the display screen (6), the upper end of the left side of the shell (5) is provided with a working indicator lamp (13) and a charging socket (14).

5. The electronic vacuum chuck with adjustable adsorption force according to claim 1, characterized in that: The upper end of the connecting disc (15) is located on the inner side of the supporting seat (16).

6. The electronic vacuum chuck with adjustable adsorption force according to claim 1, characterized in that: The gas inlet end of the vacuum pump (17) is communicated with the middle end of the top of the suction disc body (10) through a pipeline.