Automatic rice distributing and basketing carrying system

Abstract

The utility model discloses an automatic rice distributing and basket loading carrying system, and belongs to the technical field of food processing and automatic logistics. A rice basket is placed at the bottom of the rice raking machine; the conveying roller way is positioned on the side part of the rice raking machine and is used for conveying lunch boxes; the first robot is used for grabbing the lunch boxes on the conveying roller way and dumping rice in the lunch boxes into the rice raking machine, and the rice falls into a rice basket after being smashed by the rice raking machine; and the second robot grabs the rice basket filled with the rice and puts the rice basket into an external AGV trolley so as to convey the rice basket to the next station. By means of the automatic process design, the requirement for manual intervention is reduced, the speed and efficiency of frozen or refrigerated meal treatment are remarkably improved, the whole process from meal box grabbing, meal pouring, rice smashing to meal basket carrying is smooth and rapid, and the device is particularly suitable for occasions where meal needs to be treated on a large scale.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of food processing and automation logistics, and particularly relates to an automatic meal separating, basket loading and carrying system. BACKGROUND

[0002] In the traditional catering industry, handling of frozen or refrigerated meals usually relies on manual operation, including taking out meal boxes from cold storage, pouring meals into containers, breaking up clumped rice, and refilling into new containers. This manual handling method has many shortcomings:

[0003] 1. Low efficiency: manual handling is slow, especially when facing large quantities of meals, it is difficult to meet the demand for rapid supply.

[0004] 2. High labor intensity: workers need to perform repetitive actions frequently, which can easily cause fatigue and safety problems in the working environment.

[0005] 3. High risk of hygiene: manual operation increases the risk of food contamination, especially during the handling process, which may introduce external contaminants.

[0006] With the increasing demand for efficiency, hygiene and cost control in the catering industry, the existing manual handling method gradually exposes its limitations. SUMMARY

[0007] The utility model is directed to the above-mentioned problems existing in the prior art, and proposes an automatic meal separating, breaking, refilling and carrying system suitable for handling frozen or refrigerated meals.

[0008] The utility model can be implemented through the following technical solutions:

[0009] An automatic meal separating, basket loading and carrying system, comprising:

[0010] A meal scooping machine with meal baskets placed at the bottom;

[0011] A conveying roller way located at the side of the meal scooping machine and used for conveying meal boxes;

[0012] A first robot for grabbing meal boxes on the conveying roller way and pouring meals in the meal boxes into the meal scooping machine, and the rice is broken up by the meal scooping machine and falls into the meal baskets;

[0013] A second robot for grabbing meal baskets containing rice and placing them into an external AGV trolley for conveying to the next station.

[0014] As a further improvement of the utility model, still include mobile frame, be equipped with the installation plane and the mounting bracket that distribute up and down on mobile frame, the rice machine is established on the installation plane, be equipped with the conveyer belt on the mounting bracket, the lunch basket is placed on the conveyer belt.

[0015] As a further improvement of the utility model, the installation plane is equipped with blanking opening, the blanking opening is arranged in the up and down alignment of the blanking opening of the rice machine, the lunch basket is moved to the blanking opening directly below through the conveyer belt.

[0016] As a further improvement of the utility model, the blanking opening's both sides are equipped with guide rail, the bottom of the rice machine is movably arranged on the guide rail through the gyro wheel.

[0017] As a further improvement of the utility model, the both ends of the conveyer belt are the feeding end and the discharging end respectively, the first robot is located on the feeding end side of the conveyer belt, the second robot is located on the discharging end side of the conveyer belt.

[0018] As a further improvement of the utility model, the conveyer roller way includes the feeding roller way and the discharging roller way, the feeding roller way is used to convey the lunch box with rice to the first robot's station, the discharging roller way is used to output the empty lunch box outward.

[0019] As a further improvement of the utility model, the first robot grabs the lunch box on the feeding roller way and pours the rice to the rice machine, then places the empty lunch box on the discharging roller way.

[0020] As a further improvement of the utility model, the rice machine includes the stirring main body and the feeding hopper, the feeding hopper is located at the top of the stirring main body, the stirring main body is used to break the frozen block rice in the lunch box.

[0021] As a further improvement of the utility model, a plurality of stirring rods are equipped in the stirring main body, a plurality of stirring blades are equipped on the stirring rod, and a driving motor is equipped on the side of the stirring main body, the driving motor and each stirring rod are connected through gear set transmission.

[0022] As a further improvement of the utility model, the both sides of the conveyer belt are equipped with guide plate, the import end of the guide plate has outwardly arranged guide slope, the discharging end of the conveyer end is equipped with limit stop lever, and the both ends of the limit stop lever are connected with two guide plates respectively.

[0023] Compared with the prior art, the utility model has the beneficial effects that:

[0024] 1. Efficiency improvement: By designing an automated process, the need for manual intervention is reduced, significantly improving the speed and efficiency of frozen or refrigerated meal processing, from meal box grabbing, meal pouring, rice breaking to meal basket handling, the whole process is smooth and fast, especially suitable for situations that require large-scale meal processing;

[0025] 2. Enhanced hygiene safety: Minimizing human contact reduces the risk of food contamination, ensuring food safety and hygiene standards, especially in the context of increasingly stringent food safety requirements, this automated processing method is of great significance;

[0026] 3. Ensure rice quality: The rice breaking machine can effectively break the frozen or refrigerated meal into small pieces, ensuring that the rice is broken evenly and finely, improving the quality and taste of subsequent processing;

[0027] 4. Increase system flexibility: The system supports various types and sizes of meal boxes, adapting to different working scenarios and changing needs, for example, by adjusting the robot's grabbing parameters or the speed of the conveyor belt to handle different specifications of meal boxes;

[0028] 5. Reduce labor intensity and cost: Automation reduces the labor intensity of workers and reduces labor costs, and since manual operation is reduced, the cost increase caused by human error is also reduced;

[0029] 6. Optimize logistics management: The application of AGV trolley not only improves the handling efficiency, but also enhances the flexibility and adaptability of the system, making material transportation more intelligent and orderly. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 is a layout schematic diagram of the automatic meal distribution and basket handling system of the utility model;

[0031] Figure 2 is a structure schematic diagram of the moving frame, rice breaking machine and conveyor belt of the utility model;

[0032] Figure 3 is a Figure 2 structure schematic diagram from another perspective.

[0033] In the figure, 100, rice breaking machine; 101, stirring main body; 1011, stirring rod; 1012, stirring blade; 1013, roller; 102, feeding hopper; 103, driving motor; 104, gear set; 110, meal basket; 120, moving frame; 121, material falling port; 122, guide rail; 123, stop block; 130, conveyor belt; 131, guide plate; 132, limiting stop lever; 200, feeding roller way; 210, discharging roller way; 220, meal box; 300, first robot; 400, second robot. Detailed Implementation

[0034] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. The technical methods of the present invention will be further described, but the present invention is not limited to these embodiments.

[0035] like Figures 1-3 As shown, this utility model provides an automatic food dispensing, basket loading, and handling system, comprising:

[0036] A rice-eating machine 100, with a rice basket 110 placed at its bottom;

[0037] A conveyor roller conveyor is located on the side of the rice-cooking machine 100 and is used to convey the lunch boxes 220;

[0038] The first robot 300 is used to grab the lunch box 220 on the conveyor roller and pour the rice in the lunch box 220 into the rice scooping machine 100. The rice is broken up by the rice scooping machine 100 and falls into the rice basket 110.

[0039] The second robot 400 grabs the rice basket 110 containing rice and puts it into the external AGV trolley for transport to the next work station.

[0040] In other words, the lunch boxes 220 taken out of the cold storage are placed on the conveyor rollers and transported forward. After being transported to the designated location, the first robot 300 is responsible for pouring the frozen rice from the lunch boxes 220 into the rice-scooping machine 100. The frozen and clump-like rice is broken up by the rice-scooping machine 100 and falls into the rice basket 110 at the bottom. The second robot 400 is responsible for grabbing the rice basket 110 containing rice and placing it on the external AGV trolley. The AGV trolley transports it to the next workstation for processing, thereby achieving the purpose of automated rice distribution, basket filling, and transportation.

[0041] The automatic meal dispensing, basket loading, and transport system provided in this embodiment has at least the following advantages:

[0042] 1. Improve efficiency:

[0043] Through automated process design, the need for manual intervention is reduced, significantly improving the speed and efficiency of frozen or refrigerated food processing. From grabbing the lunch box 220, pouring the food, breaking up the rice, to transporting it in the lunch basket 110, the whole process is smooth and fast, making it particularly suitable for occasions that require large-volume food processing.

[0044] 2. Enhance hygiene and safety:

[0045] Minimizing human contact reduces the risk of food contamination and ensures food safety and hygiene standards. This automated processing method is of great significance, especially given the increasingly stringent food safety requirements in the current context.

[0046] 3. Ensure rice quality:

[0047] The Rice Crush 100 can effectively break up clumps in frozen or refrigerated rice, ensuring that the rice is broken up evenly and finely, thus improving the quality and taste of subsequent processing.

[0048] 4. Increase system flexibility:

[0049] The system supports various types and sizes of lunch boxes 220 to adapt to different work scenarios and changing needs. For example, different specifications of lunch boxes 220 can be accommodated by adjusting the robot's gripping parameters or the speed of the conveyor belt 130.

[0050] 5. Reduce labor intensity and costs:

[0051] Automated operations reduce the workload of workers and lower labor costs. At the same time, by reducing manual operations, they also reduce cost increases due to human error.

[0052] 6. Optimize logistics management:

[0053] The application of AGV carts not only improves handling efficiency, but also enhances the flexibility and adaptability of the system, making material transportation more intelligent and orderly.

[0054] Preferably, it also includes a movable frame 120, on which an upper and lower mounting plane and a mounting bracket are provided. The rice scooping machine 100 is set on the mounting plane, and a conveyor belt 130 is provided on the mounting bracket. The rice basket 110 is placed on the conveyor belt 130.

[0055] Specifically, a discharge port 121 is provided on the mounting surface. The discharge port of the rice scooping machine 100 is aligned vertically with the discharge port 121. The rice basket 110 is moved to the area directly below the discharge port 121 by the conveyor belt 130. Thus, after the rice scooping machine 100 breaks up the frozen and clump-like rice, the rice can automatically fall into the rice basket 110 through the discharge port 121 under the action of gravity, thereby achieving the purpose of automatic basket filling.

[0056] The introduction of the conveyor belt 130 makes the transportation of the food basket 110 more orderly and efficient. By simply installing position sensors (such as photoelectric sensors or laser rangefinders) on the conveyor belt 130 to detect the position of the food basket 110, and connecting these sensors to the control system, the detected position information can be fed back to the central controller. Through programming settings, the speed of the conveyor belt 130 can be matched with the working rhythm of the rice feeder 100, ensuring that the food basket 110 can accurately reach the bottom of the feed inlet 121 every time, achieving its automated and precise positioning. Furthermore, by matching the rhythm, unnecessary waiting time can be reduced, and the processing efficiency of the entire system can be improved.

[0057] Preferably, the both sides of the discharging port 121 are provided with guide rails 122, and the bottom of the rice scooper 100 is movably arranged on the guide rails 122 through the rollers 1013, wherein one end of the guide rails 122 is provided with a stopper 123, and the rice scooper 100 can be installed in place only by pushing it along the guide rails 122 inward until it abuts against the stopper 123, at this time, the discharging port of the rice scooper 100 is aligned with the discharging port 121 of the installation plane.

[0058] This design greatly simplifies the installation process of the rice scooper 100, which only needs to be pushed along the guide rails 122 to complete the installation, without the need for complex adjustment or calibration, saving time and labor costs, and at the same time, when the rice scooper 100 needs to be cleaned, maintained or repaired, it can be easily moved out through the guide rails 122, improving the efficiency and safety of maintenance work.

[0059] Preferably, the both ends of the conveying belt 130 are the upper end and the lower end, the upper end is used to receive the empty rice basket 110, and the lower end is used to send out the rice basket 110 filled with broken rice.

[0060] Among them, the first robot 300 is located on the side of the upper end of the conveying belt 130, that is, between the conveying roller and the rice scooper 100, and the second robot 400 is located on the side of the lower end of the conveying belt 130, so that the first robot 300 focuses on the handling and pouring of the rice box 220, and the second robot 400 focuses on the handling of the rice basket 110, so that each link can operate efficiently, reducing the waiting time and improving the overall processing speed.

[0061] Preferably, the conveying roller includes an inlet roller 200 and an outlet roller 210, the inlet roller 200 is used to convey the rice box 220 filled with rice to the station where the first robot 300 is located, and the outlet roller 210 is used to output the empty rice box 220 outward.

[0062] It should be noted here that after the first robot 300 grabs the rice box 220 on the inlet roller 200 and pours the rice into the rice scooper 100, it will also place the empty rice box 220 on the outlet roller 210, and the outlet roller 210 will convey the empty rice box 220 outward in the opposite direction of the inlet roller 200.

[0063] Preferably, the rice scooper 100 includes a stirring main body 101 and a feeding hopper 102, the feeding hopper 102 is located at the top of the stirring main body 101 and ensures that the rice can fall smoothly into the stirring main body 101, and the stirring main body 101 is used to break the frozen clumps of rice in the rice box 220.

[0064] The stirring main body 101 is internally provided with a plurality of stirring rods 1011, the stirring rods 1011 are equipped with a plurality of stirring blades 1012, meanwhile, the side of the stirring main body 101 is provided with a driving motor 103, the driving motor 103 is in transmission connection with each stirring rod 1011 through a gear set 104, that is, each stirring rod 1011 can be synchronously driven to rotate by the driving motor 103, and the stirring blades 1012 break the rice during the rotation of the stirring rods 1011.

[0065] Preferably, the two sides of the conveying belt 130 are provided with guide plates 131, the inlet end of the guide plate 131 is provided with an outwardly expanding guide slope, which helps to guide the rice basket 110 to smoothly enter the conveying belt 130, even if the rice basket 110 slightly deviates from the center line when entering, the path can be naturally corrected through the slope, avoiding jamming or blocking.

[0066] In addition, the discharging end of the conveying belt 130 is provided with a limiting stop rod 132, the two ends of the limiting stop rod 132 are connected with the two guide plates 131 respectively, forming a closed end structure, ensuring that the rice basket 110 cannot fall out of the conveying belt 130, and after parking at this position, the second robot 400 can conveniently grab the rice basket 110.

[0067] The technical means disclosed in the technical scheme of the utility model is not limited to the technical means disclosed in the above technical means, and also includes the technical scheme composed of any combination of the above technical features. The above is the specific implementation manner of the utility model, and it should be pointed out that, for ordinary skilled persons in the art, without departing from the principle of the utility model, some improvements and refinements can be made, and these improvements and refinements are also regarded as the protection scope of the utility model.

[0068] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative positional relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications also change accordingly.

[0069] In addition, the description of "first", "second", "one" and the like in the utility model is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one feature. In the description of the utility model, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically limited.

[0070] In the utility model, unless another definite provision and limitation, the term "connect", "fix" and so on should do the broad sense understanding, for example, "fix" can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electric connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two element inside's intercommunication or two element's mutual action relation, unless another definite limitation.For the ordinary skill in the art, the specific meaning of the above-mentioned term in the utility model can be understood according to the specific circumstances.

[0071] In addition, the technical solutions of various embodiments of the present application can be combined with each other, but must be based on the realization of ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, also not within the protection scope required by the present application.

Claims

1. An automatic food portioning, basket loading and carrying system, characterized in that, The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine.

2. The automated meal delivery system of claim 1, wherein, The application relates to a rice scooping machine.

3. The automated meal delivery system of claim 2, wherein, The application relates to a rice scooping machine.

4. The automated meal delivery system of claim 3, wherein, The application relates to a rice scooping machine.

5. The automated meal delivery system of claim 2, wherein, The application relates to a rice scooping machine.

6. The automated meal delivery system of claim 1, wherein, The application relates to a rice scooping machine.

7. The automated meal delivery system of claim 6, wherein, The application relates to a rice scooping machine.

8. The automated meal delivery system of claim 1, wherein, The application relates to a rice scooping machine.

9. The automated meal delivery system of claim 8, wherein, The application relates to a rice scooping machine.

10. The automated meal delivery system of claim 2, wherein, The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping machine. The application relates to a rice scooping

Images