Yarn tensioning structure of yarn elasticizer

By using a segmented spring design with a spring disassembly and assembly component, the adaptability of the yarn tensioning mechanism to changes in tension is solved, achieving uniform force distribution on the yarn and the detachable replacement of the spring, thereby improving yarn quality and reducing maintenance costs.

CN223738235UActive Publication Date: 2025-12-30HUBEI SANYUAN TEXTILE TECHNOLOGY CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520028353.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-30
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Existing yarn tensioning mechanisms are difficult to adapt to tension changes when faced with different types and specifications of yarn. Especially when the tension change range is large, the spring with a single elastic coefficient is prone to fatigue and damage, and the replacement cost is high.

Method used

The spring design employs a segmented spring coefficient, consisting of a primary spring and a secondary spring. The spring segments with different spring coefficients work together to buffer tension changes, and spring disassembly and assembly components are provided at both ends of the spring to allow for individual replacement of damaged springs.

Benefits of technology

It achieves a uniform stress state for the yarn during the texturing process, improves yarn quality and uniformity, extends the service life of the spring, and reduces maintenance and replacement costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223738235U_ABST
    Figure CN223738235U_ABST
Patent Text Reader

Abstract

The utility model discloses a yarn tensioning structure of a yarn elasticizer, relates to the technical field of yarn tensioning, and aims to solve the problems that the range of tensioning force required by yarns of different types and specifications in the elasticizing process is large in difference, and in the running process of the elasticizer, due to factors such as yarn speed change, non-uniformity in the yarn winding process and the like, the tension of the yarns is poor. Yarn tension is easy to fluctuate, when a single-elastic-coefficient spring of an existing yarn tensioning mechanism is used for coping with different tension conditions, especially when the tension change range is large, the situation of excessive compression or stretching possibly occurs, fatigue damage of the spring is easily caused by multiple times of contraction, and once the spring loses efficacy, the yarn tension is prone to fluctuating. In order to solve the problems that in the prior art, due to the fact that the whole tensioning mechanism loses the tensioning effect, the whole tensioning mechanism is directly detached and replaced, and cost is high, the two sets of springs with different elastic coefficients are arranged, tensioning force of different magnitudes can be conveniently shared, each set of springs can be independently detached and replaced, and maintenance cost can be conveniently reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of yarn tensioning technology, specifically to a yarn tensioning structure for a yarn texturing machine. Background Technology

[0002] During yarn texturing, each processing step (such as stretching and false twisting) places certain requirements on yarn tension. Without a tensioning mechanism, yarn tension may fluctuate during operation due to factors such as speed changes, uneven yarn winding, and variations in the distance between yarn guide components. For example, during the conveying of the yarn from the unwinding bobbin to the texturing area, slight changes in the path may cause it to become too loose or too tight. A tensioning mechanism can stabilize yarn tension by providing appropriate resistance, ensuring that the yarn maintains a stable stress state throughout the texturing process and that each texturing step is performed accurately.

[0003] Chinese Patent 202320006290.5 discloses a yarn tensioning mechanism for a textile texturing machine, belonging to the field of textile technology. It includes a base with two symmetrically fixed plates on its upper surface. Dust removal components are installed on the upper surfaces of both fixed plates, located between two conductor structures. This yarn tensioning mechanism for a textile texturing machine, through the inclusion of an elastic tensioning structure, a switch, and an alarm light, allows for adjustment of the tension by sliding the adjusting sleeve up and down on the support plate surface, based on the tensile strength of different yarns to meet specific needs. The yarn is threaded and transmitted through a tensioning wheel, and the elastic force of the spring provides tension. When the yarn is too tight, a contact block moves downwards to activate the switch; conversely, moving upwards triggers the alarm light, providing an alarm indication when the yarn is too tight or too loose.

[0004] Different types and specifications of yarn require significantly different tension ranges during texturing. Furthermore, during the operation of the texturing machine, yarn tension is prone to fluctuations due to factors such as changes in yarn speed and unevenness during yarn winding. Existing yarn tensioning mechanisms rely on a single elastic coefficient spring, which may over-compress or over-stretch when dealing with different tension conditions, especially when the tension range is large. Repeated contraction can easily cause spring fatigue and damage. Once the spring fails, the entire tensioning mechanism loses its tensioning function, requiring direct disassembly and replacement of the entire tensioning mechanism, which is costly.

[0005] To address the aforementioned issues, a yarn tensioning structure for a yarn texturing machine is proposed. Utility Model Content

[0006] The utility model discloses a purpose lies in providing a kind of yarn elasticizer yarn's tension structure, the spring of single elastic coefficient in background art is difficult to adapt to the tension condition of larger variation range, spring is prone to fatigue damage, and existing spring cannot be replaced alone, and the problem of higher replacement cost of whole tension mechanism is solved.

[0007] To achieve the above object, the utility model provides the following technical scheme: a kind of yarn elasticizer yarn's tension structure, including the bottom of the through line ring is fixedly connected with support rod, and the bottom of support rod is equipped with spring dismounting component, the spring dismounting component includes dismounting clamping plate, the connecting mode of dismounting clamping plate and support rod is fixed connection, the bottom of dismounting clamping plate is fixedly connected with dismounting clamping ring, and the bottom of dismounting clamping ring is fixedly connected with primary spring, the bottom of primary spring is provided with secondary spring.

[0008] Preferably, the upper and lower ends of the primary spring are provided with spring dismounting components, the upper and lower ends of the secondary spring are provided with spring dismounting components, the vertical central axis of the primary spring and the vertical central axis of the secondary spring are coincidentally arranged, and the elastic coefficient of the primary spring is less than the elastic coefficient of the secondary spring.

[0009] Preferably, columnar holes are symmetrically formed on the two sides of the dismounting clamping plate, and a return spring is nested in the columnar holes, one end of the return spring is fixedly connected with the dismounting clamping plate, and the other end of the return spring is fixedly connected with a limiting pin.

[0010] Preferably, the limiting pin is slidingly inserted into the limiting socket, the limiting socket is formed on the side of the dismounting clamping ring, and two limiting sockets are symmetrically arranged about the vertical central axis of the dismounting clamping ring.

[0011] Preferably, the limiting pin is slidingly nested in the columnar hole, the limiting pin and the dismounting clamping plate form an elastic structure through the return spring, and the outer end of the limiting pin is in the shape of a hemisphere.

[0012] Preferably, limiting guide components are symmetrically arranged on the outer wall of the dismounting clamping ring, the limiting guide components include connecting rods, one end of each connecting rod is fixedly connected with the dismounting clamping ring, the other end of each connecting rod is fixedly connected with a guide sliding cylinder, a guide rod is slidingly inserted into the guide sliding cylinder, the bottom end of the guide rod is fixedly connected with a tension structure bottom plate, and tension structure mounting plates are symmetrically arranged on the two sides of the tension structure bottom plate.

[0013] Preferably, a threaded bolt is threadedly connected to the top end of the guide rod, and a knob is fixedly connected to the top end of the threaded bolt.

[0014] Preferably, the knob is in threaded detachable structure with the guide rod through a threaded bolt, and the outer diameter of the knob is larger than the inner diameter of the guide sliding cylinder.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] The tension structure of the yarn elasticizer provided by the utility model is provided with two groups of springs with different elastic coefficients, different elastic sections of the sectional elastic coefficient spring can cooperate with each other, tension changes caused by external factors are buffered to a certain extent, different ranges of tension adjustment can be adapted, a more stable tensioning environment is provided through the sectional elastic coefficient spring, the yarn can keep a uniform stress state in the elasticizing process, the consistency of the elasticizing operation such as stretching and curling of the yarn is beneficial, and the quality and evenness of the yarn are improved, the sectional elastic coefficient spring can make different elastic sections share different stresses according to stress conditions, when the yarn tension is small, the part with a smaller elastic coefficient is mainly stressed; when the tension is large, other elastic sections participate in stress, the stress distribution inside the spring is optimized, the fatigue process of the spring is delayed, the service life of the spring is prolonged, and the maintenance cost is reduced, meanwhile, the spring dismounting assembly is arranged at both ends of the spring, each spring can be separately dismounted from the tension structure, when the spring is damaged, only the spring needs to be dismounted and replaced, and the remaining part of the tension structure can continue to be used, so that the maintenance cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall front view of the utility model;

[0018] Figure 2 It is an exploded structure schematic diagram of the spring dismounting assembly and the two groups of springs of the utility model;

[0019] Figure 3 It is a sectional structure schematic diagram of the spring dismounting assembly part of the utility model;

[0020] Figure 4 It is a sectional structure schematic diagram of the limiting guide assembly part of the utility model.

[0021] In the drawing: 1, a wire passing ring; 2, a supporting rod; 3, a spring dismounting assembly; 301, a dismounting clamping plate; 302, a column-shaped hole; 303, a reset spring; 304, a limiting bolt; 305, a dismounting clamping ring; 306, a limiting socket; 4, a primary spring; 5, a secondary spring; 6, a tension structure bottom plate; 7, a tension structure mounting plate; 8, a limiting guide assembly; 801, a connecting rod; 802, a guide sliding cylinder; 803, a guide rod; 804, a threaded bolt; 805, a knob. DETAILED DESCRIPTION

[0022] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0023] In order to further understand the content of the present application, the present application will be described in detail in combination with the drawings.

[0024] Embodiment one

[0025] Please refer to Figure 1 、 Figure 2 and Figure 3 The present application relates to a yarn tensioning structure of a yarn elasticizer, which comprises a wire passing ring 1, a supporting rod 2 fixedly connected to the bottom of the wire passing ring 1, and a spring dismounting assembly 3 installed at the bottom of the supporting rod 2. The spring dismounting assembly 3 comprises a dismounting clamping plate 301 fixedly connected to the bottom of the dismounting clamping plate 301 and fixedly connected to a primary spring 4 at the bottom of the dismounting clamping ring 305. The bottom of the primary spring 4 is provided with a secondary spring 5, and the upper and lower ends of the primary spring 4 and the secondary spring 5 are both provided with the spring dismounting assembly 3. The vertical central axis of the primary spring 4 and the vertical central axis of the secondary spring 5 are coincidentally arranged, and the elastic coefficient of the primary spring 4 is smaller than that of the secondary spring 5. Columnar holes 302 are symmetrically formed on both sides of the dismounting clamping plate 301, and a reset spring 303 is nested in the columnar holes 302. One end of the reset spring 303 is fixedly connected to the dismounting clamping plate 301, and the other end of the reset spring 303 is fixedly connected to a limiting pin 304. The limiting pin 304 is slidingly penetrated into the inside of a limiting insertion port 306, and the limiting insertion port 306 is formed on the side of the dismounting clamping ring 305. There are two limiting insertion ports 306 symmetrically arranged about the vertical central axis of the dismounting clamping ring 305. The limiting pin 304 is slidingly nested in the columnar holes 302, and the limiting pin 304 and the dismounting clamping plate 301 form an elastic structure through the reset spring 303. The outer end of the limiting pin 304 is in the shape of a hemisphere.

[0026] The yarn is passed through the wire passing ring 1, and the yarn moves up and down with the wire passing ring 1 in the sliding process. The spring mechanism below is used to adjust the tension of the yarn. The primary spring 4 has a small elastic coefficient and is easily stretched, which is used to buffer and adjust the small tension change. When the tension is too large, the secondary spring 5 with a large elastic coefficient will also be stretched under force to assist in adjusting the tension.

[0027] When the tensioning mechanism is used for a long time and the spring therein is damaged, the limit pin 304 can be pressed inward to disengage the limit pin 304 from the limit socket 306, and then the disassembly clamping plate 301 can be separated from the disassembly clamping ring 305, the disassembly clamping plate 301 corresponding to the two ends of the spring is separated from the disassembly clamping ring 305, and then the corresponding spring can be removed for replacement.

[0028] The utility model discloses setting two groups of springs with different elastic coefficients, and different elastic sections of the sectional elastic coefficient spring can cooperate with each other, which buffers tension changes caused by external factors to a certain extent, facilitates tension adjustment of different ranges, provides more stable tensioning environment through the sectional elastic coefficient spring, can keep yarn uniform stress state during elasticizing, is favorable for consistency of elasticizing operation such as yarn stretching and curling, and further improves yarn quality and evenness, and the sectional elastic coefficient spring can share different stresses according to stress conditions, the part with smaller elastic coefficient is mainly stressed when yarn tension is smaller, other elastic sections participate in stress when tension is larger, which can optimize stress distribution in the spring, delays fatigue process of the spring, prolongs service life of the spring, reduces maintenance cost, and through the spring dismounting assembly 3 arranged at both ends of the spring, each spring can be individually dismounted from the tensioning mechanism, and then only the spring is dismounted and replaced when the spring is damaged, and the remaining part of the tensioning mechanism can still be used, which facilitates reduction of maintenance cost.

[0029] Please refer to Figure 1 With Figure 4 The utility model discloses a yarn elasticizer yarn's tensioning structure, the outer wall of disassembly clamping ring 305 is provided with limit guide component 8, limit guide component 8 includes connecting rod 801, and one end between connecting rod 801 and disassembly clamping ring 305 is fixedly connected, and the other end of connecting rod 801 is fixedly connected with guide sliding cylinder 802, and the inside sliding of guide sliding cylinder 802 is penetrated with guide rod 803, and the bottom of guide rod 803 is fixedly connected with tensioning structure bottom plate 6, and the both sides of tensioning structure bottom plate 6 are provided with tensioning structure mounting plate 7, and the top of guide rod 803 is screwed with screw bolt 804, and the top of screw bolt 804 is fixedly connected with knob 805, and knob 805 is detachable structure with guide rod 803 through screw bolt 804, and the outer diameter of knob 805 is greater than the inner diameter of guide sliding cylinder 802.

[0030] The spring is brought along the guide sliding cylinder 802 on the outside of the guide rod 803 to slide up and down by the connecting rod 801 while being released by contraction, and can only be up and down, so as to limit and guide the spring, prevent it from tilting or shaking, and be limited by the knob 805, so that the guide sliding cylinder 802 cannot slide off the top end of the guide rod 803, but when the spring is disassembled, the knob 805 can be rotated and screwed off the guide rod 803, so that the guide sliding cylinder 802 can be taken off the top end of the guide rod 803, facilitating the disassembly of the spring.

[0031] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0032] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A yarn tensioning structure for a yarn texturizing machine, characterized by: The utility model provides a kind of spring dismounting assembly, including wire passing ring (1), the bottom of support rod (2) is fixedly connected with the wire passing ring (1), and the bottom of support rod (2) is installed with spring dismounting assembly (3), the spring dismounting assembly (3) includes dismounting clamping plate (301), the connecting mode of dismounting clamping plate (301) with support rod (2) is fixed connection, the bottom of dismounting clamping plate (301) is fixedly connected with dismounting clamping ring (305), and the bottom of dismounting clamping ring (305) is fixedly connected with primary spring (4), the bottom of primary spring (4) is provided with secondary spring (5); The upper and lower ends of the primary spring (4) are provided with spring dismounting assemblies (3), the upper and lower ends of the secondary spring (5) are provided with spring dismounting assemblies (3), the vertical central axis of the primary spring (4) and the vertical central axis of the secondary spring (5) are coincidentally arranged, and the elastic coefficient of the primary spring (4) is less than the elastic coefficient of the secondary spring (5).

2. A yarn tensioning arrangement for a yarn texturizing machine as defined in claim 1, characterized in that: The two sides of the dismounting clamping plate (301) are symmetrically provided with columnar holes (302), and the columnar holes (302) are nested with return springs (303), one end of the return spring (303) is fixedly connected with the dismounting clamping plate (301), and the other end of the return spring (303) is fixedly connected with a limiting pin (304).

3. A yarn tensioning arrangement for a yarn texturizing machine as defined in claim 2, characterized in that: The limiting pin (304) is slidingly inserted into the limiting socket (306), the limiting socket (306) is provided on the side of the dismounting clamping ring (305), and the limiting socket (306) is symmetrically provided with two limiting sockets about the vertical central axis of the dismounting clamping ring (305).

4. A yarn tensioning arrangement for a yarn texturizing machine as defined in claim 2, wherein: The limiting pin (304) is slidingly nested in the columnar hole (302), the limiting pin (304) forms an elastic structure with the dismounting clamping plate (301) through the return spring (303), and the outer end of the limiting pin (304) is in the shape of a hemisphere.

5. A yarn tensioning arrangement for a yarn texturizing machine as defined in claim 3, wherein: The outer wall of the dismounting clamping ring (305) is symmetrically provided with a limiting guide assembly (8), the limiting guide assembly (8) includes a connecting rod (801), one end of the connecting rod (801) is fixedly connected with the dismounting clamping ring (305), the other end of the connecting rod (801) is fixedly connected with a guide sliding cylinder (802), the guide sliding cylinder (802) is slidingly inserted with a guide rod (803), the bottom end of the guide rod (803) is fixedly connected with a tensioning structure bottom plate (6), and the two sides of the tensioning structure bottom plate (6) are symmetrically provided with tensioning structure mounting plates (7).

6. A yarn tensioning arrangement for a yarn texturizing machine as defined in claim 5, characterized in that: The top end of the guide rod (803) is threadedly connected with a threaded bolt (804), and the top end of the threaded bolt (804) is fixedly connected with a knob (805).

7. A yarn tensioning arrangement for a yarn texturizing machine as defined in claim 6, characterized in that: The knob (805) forms a thread detachable structure with the guide rod (803) through the threaded bolt (804), and the outer diameter of the knob (805) is greater than the inner diameter of the guide sliding cylinder (802).

Citation Information

Patent Citations

  • Yarn tensioning mechanism for textile elasticizer

    CN219450013U