Medium-low speed magnetic levitation turnout adapting to slopes

By setting a specific angle and using high-strength materials in the maglev turnout, combined with the hinged shaft connecting rod and drive device, the installation problem of traditional maglev turnouts on sloping terrain has been solved, enabling maglev trains to run smoothly and switch efficiently on slopes, thus improving the flexibility and safety of maglev transportation.

CN223738420UActive Publication Date: 2025-12-30CHANGSHA RAIL TRANSIT GRP CO LTD +2
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Patent Information

Application Number
CN202520136589.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-12-30
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Traditional maglev turnouts are difficult to install in sloping terrain, leading to a decline in system performance and an inability to effectively adapt to complex terrain.

Method used

A medium-low speed maglev turnout adapted to slopes was designed. By setting the included angle on the fixed and movable beams, a specific tilt angle is formed between the F-rail mounting surface and the foundation contact surface. Combined with the hinge shaft connecting rod, locking device and drive device, automatic conversion and rapid locking are achieved. High-strength materials and vibration damping buffer layer are used to enhance structural stability.

Benefits of technology

Achieving smooth and unimpeded track transitions on slopes improves operational efficiency, reduces energy consumption, enhances structural stability and safety, broadens the application scope of maglev transportation, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a medium-low speed magnetic levitation turnout adapting to slopes, which comprises a turnout foundation serving as a supporting foundation of the whole turnout structure. The fixed piled beam and the movable piled beam respectively comprise a foundation binding surface close to the turnout foundation and a foundation binding surface far away from one side of the foundation binding surface, and an included angle a is formed between the F rail mounting surface and the foundation binding surface of the F rail mounting surface; the second driven beam, the first driven beam and the driving beam are supported through the trolley, and an angle a is formed between each of the second driven beam, the first driven beam and the driving beam and the trolley; one end of the hinged shaft connecting rod is mounted on the turnout foundation, and the other end is fixedly mounted on the trolley; a locking device; and the driving device is arranged between the driving beam and the turnout foundation and is used for driving the switching of the turnout structure. According to the medium-low speed magnetic levitation turnout adapting to the slope, seamless integration of the magnetic levitation turnout on the slope terrain is achieved, and the flexibility and accessibility of a magnetic levitation traffic network are enhanced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of maglev monorail traffic, in particular to a middle and low speed maglev turnout suitable for slope. BACKGROUND

[0002] The middle and low speed maglev rail traffic is gradually becoming the preferred choice in the urban public traffic system because of its remarkable environmental and economic benefits, such as low noise, low vibration, low radiation, low cost and excellent climbing ability. The installation of the maglev turnout device has very high requirements, especially under the strict condition that the suspension gap is only 8mm, any small error can cause the system performance to be greatly discounted. However, at present, in the domestic and even international maglev lines, the turnout device almost without exception relies on the installation of the flat foundation surface, and the maglev turnout design is largely limited by the geographical environment, especially in dealing with the slope terrain, it encounters significant challenges: such as the "turnout induction plate surface" in the turnout structure usually refers to the maglev track laying reference surface, the traditional maglev turnout installation selects the horizontal position of the turnout reference surface and the foundation surface, if the turnout structure turnout induction plate surface and the foundation surface form an angle a, then the maglev turnout installation difficulty is greatly increased, and the application working condition of the maglev turnout is limited. CONTENT OF THE UTILITY MODEL

[0003] The utility model aims at the deficiencies of the prior art, and provides a middle and low speed maglev turnout suitable for slope.

[0004] The specific technical scheme is as follows:

[0005] A middle and low speed maglev turnout suitable for slope, comprising

[0006] The turnout foundation is the support foundation of the whole turnout structure;

[0007] The fixed purlin and the movable purlin both comprise a foundation fitting surface close to the turnout foundation and a F rail installation surface and a base F rail installation surface away from the one side of the foundation fitting surface, and the angle a is processed between the F rail installation surface and the base F rail installation surface;

[0008] The second driven beam, the first driven beam and the driving beam are supported by the trolley, and there is an angle a between the trolley;

[0009] The hinge shaft connecting rod is installed at one end of the turnout foundation and is fixedly installed at the other end of the trolley;

[0010] The locking device is arranged between the driving beam and the turnout foundation, and is used for locking the turnout structure; and

[0011] The driving device is arranged between the driving beam and the turnout foundation, and is used for driving the conversion of the turnout structure.

[0012] Optionally, the included angle a between the F rail mounting surface on the fixed and movable purlins and the base fitting surface is directly machined by a machine tool.

[0013] Optionally, the hinge shaft connecting rod is installed with a joint ball bearing through a rotating shaft to increase the vertical freedom degree of the hinge shaft connecting rod.

[0014] Optionally, the trolley is placed with an angle a adjusting washer between the second driven beam, the first driven beam and the driving beam to eliminate the included angle gap.

[0015] Optionally, the driving mechanism comprises a motor arranged in the up-down direction.

[0016] Optionally, the locking device comprises a fixed shaft, a plurality of vertically movable locking shafts and a locking groove opened at the lower end of the locking shaft, the fixed shaft is fixed on the turnout base, and the locking groove is matched with the fixed shaft.

[0017] Optionally, the locking shaft in the locking device can be vertically lifted through an electromagnetic driving device to realize the quick locking and releasing functions.

[0018] Optionally, the fixed and movable purlins are made of high-strength lightweight alloy materials, which effectively reduces the overall weight of the turnout and reduces the pressure burden on the turnout base.

[0019] Optionally, a damping and buffering layer is arranged below the trolley, which can absorb and relieve the vibration and impact generated in the conversion process of the turnout structure, and protect the turnout components from damage.

[0020] Optionally, the turnout base is made of high-strength concrete or metal alloy material.

[0021] Compared with the prior art, the utility model has the advantages that:

[0022] The utility model discloses a specific included angle a is set on the fixed and movable purlins, and the specific inclination angle is formed between the F rail mounting surface and the base fitting surface, so that the maglev train can run along the natural terrain on the slope without additional energy consumption to overcome the resistance brought by the terrain, and the overall operation efficiency is improved. Each component of the turnout structure is finely designed to adapt to the slope environment, including the angle a adjustment between the trolley and the beam body, to ensure that smooth and unobstructed conversion can be realized under any condition. The ingenious layout of the driving device and the locking device further strengthens the stability and safety of the structure, realizes the automation and quick locking of the turnout conversion process, ensures that each conversion is accurate and reliable. The fixed and movable purlins are made of high-strength materials, which not only reduces the overall weight, but also improves the structural strength. Combined with the reinforcement design of the turnout base, a strong support system that can withstand huge load and adapt to complex terrain is constructed. Attached Figure Description

[0023] Figure 1 This is a front view schematic diagram of a medium-low speed maglev turnout adapted to slopes according to the present invention.

[0024] Figure 2 This is a top view schematic diagram of a medium-low speed maglev turnout adapted to slopes according to the present invention.

[0025] Figure 3 This is a schematic diagram of a fixed beam structure for a medium-low speed maglev turnout adapted to slopes, according to the present invention.

[0026] Figure 4 This is a schematic diagram of the movable truss beam of a medium-low speed maglev turnout adapted to slopes according to this utility model.

[0027] Figure 5 This is a cross-sectional view of the hinged connecting rod of this utility model.

[0028] Figure 6 This is a schematic diagram of the trolley, active beam, and adjusting shims of this utility model;

[0029] Figure 7 This is a schematic diagram of the adjusting shim structure of this utility model.

[0030] In the diagram: 1. Turnout foundation; 2. Fixed beam; 21. Foundation contact surface; 22. F-rail mounting surface; 3. Movable beam; 4. Second driven beam; 5. First driven beam; 6. Active beam; 61. Adjusting shim; 7. Trolley; 8. Hinge connecting rod; 81. Rotating shaft; 82. Joint ball bearing; 9. Locking device; 10. Drive device; 11. Turnout sensing plate. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0033] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0034] This utility model provides a medium-low speed maglev turnout adapted to slopes, with reference to... Figures 1-7, comprising:

[0035] a turnout base 1 as a supporting base of the whole turnout structure;

[0036] a fixed stack beam 2 and a movable stack beam 3, both of which include a base fitting surface 21 close to the turnout base 1 and an F-rail fitting surface 22 on the side away from the base fitting surface 21, and an angle a is processed between the F-rail fitting surface 22 and the base fitting surface 21;

[0037] a second driven beam 4, a first driven beam 5 and a driving beam 6, all of which are supported by a trolley 7 and have an angle a between them and the trolley 7;

[0038] a hinge shaft connecting rod 8, one end of which is installed on the turnout base 1 and the other end of which is fixedly installed on the trolley 7;

[0039] a locking device 9, which is arranged between the driving beam 6 and the turnout base 1 and is used for locking the turnout structure; and

[0040] a driving device 10, which is arranged between the driving beam 6 and the turnout base 1 and is used for driving the conversion of the turnout structure.

[0041] In this embodiment, the turnout foundation 1 serves as the core support part of the entire turnout structure, ensuring stability and load-bearing capacity in a slope environment; the fixed stack beam 2 and the movable stack beam 3 respectively bear the role of supporting the track and guiding the track conversion, and their foundation abutting surfaces 21 are adjacent to the turnout foundation 1, while the F rail mounting surfaces 22 away from the foundation are inclinedly arranged, forming a specific included angle a, wherein the included angle a is consistent with the included angle a between the turnout induction plate surface 11 and the horizontal position of the foundation surface, so as to adapt to the natural trend of the slope and ensure the safe and stable running of the maglev train on the slope. The second driven beam 4, the first driven beam 5 and the driving beam 6 are supported by the trolley 7, and the three constitute the main frame of the turnout, and through precise adjustment of the angle a, smooth and efficient track conversion can be realized even in a slope environment. The hinge shaft connecting rod 8 is connected to the turnout foundation 1 and the trolley 7 at both ends, and through its unique rotating mechanism, it ensures that the turnout structure remains balanced during the conversion process and adapts to the geometric changes of the slope. The locking device 9 and the driving device 10 are arranged between the driving beam 6 and the turnout foundation 1, and jointly participate in the dynamic conversion and locking process of the turnout structure. The locking device 9 ensures the safe fixation of the turnout after conversion, and the driving device 10 is the power source for realizing the motorization of the turnout. The design of the turnout structure of the present application fully considers the magnetic interaction between the maglev train and the track, as well as the influence of the slope terrain on the static and dynamic characteristics of the turnout, striving to maximize the operating efficiency while ensuring safety. It greatly broadens the application range of the maglev transportation system in urban construction, especially in areas with complex geographical conditions and variable terrain. Compared with the traditional turnout, the advantages of the present application are: seamless integration of the maglev turnout on the slope terrain is realized, the flexibility and accessibility of the maglev transportation network are enhanced; the friction loss in the turnout conversion process is reduced, the maintenance cost is reduced, and the economy of the system is increased; the accuracy and safety of the turnout conversion are improved, ensuring that the maglev train can also have the same or even higher running quality on the slope as the horizontal turnout.

[0042] Referring to Figures 1-4 , the included angle a of the F rail mounting surface 22 and the foundation abutting surface 21 on the fixed stack beam 2 and the movable stack beam 3 is directly machined by a machine tool. Among them, the use of a precision machine tool can ensure the consistency and accuracy of the angle, and thus ensure the stability and safety of the maglev train running on the slope. This process requires strict quality inspection standards to ensure that each part meets the design specifications and avoids potential safety hazards caused by manufacturing deviations.

[0043] Referring to Figure 5, the installation process of the hinge shaft connecting rod 8 involves a hard connection method that requires considering the possible angle between the hinge shaft connecting rod 8 and the installation surface on the trolley 7 during installation. Due to the possibility of incomplete fitting of the installation surface, special attention needs to be paid in actual operation. In order to ensure the smooth installation and flexibility of the hinge shaft connecting rod 8, a joint ball bearing 82 is usually installed through the rotating shaft 81. The purpose of this design is to add an additional degree of freedom to the hinge shaft connecting rod 8, making it more flexible in the vertical direction for adjustment and movement. In this way, even in the face of incomplete fitting of the installation surface, the hinge shaft connecting rod 8 can maintain good working condition, ensuring the stability and reliability of the entire system. In this way, the hinge shaft connecting rod 8 can move more flexibly in the vertical plane, thereby improving the flexibility and adaptability of the overall structure. The presence of the joint ball bearing 82 makes the hinge shaft connecting rod 8 move more smoothly in the vertical direction, reducing friction and resistance, and ensuring efficient operation of the mechanical system.

[0044] With reference to Figures 6-7 , the trolley 7 is placed with an angle a adjustment pad 61 between the second driven beam 4, the first driven beam 5 and the driving beam 6, which is a small component used to fine-tune the relative position of each component during actual assembly. These pads can compensate for the cumulative tolerance of different parts during manufacturing and assembly, ensuring that each track can be accurately laid according to the expected path, eliminating the gap caused by incomplete manufacturing precision.

[0045] With reference to Figures 1-2 , specifically, the driving mechanism includes a motor arranged in the up-down direction, optimizing the power transmission path, making energy conversion more efficient, and also facilitating maintenance and repair.

[0046] Specifically, with reference to Figure 2 , the locking device 9 includes a fixed shaft, a plurality of vertically movable locking shafts, and a locking slot opened at the lower end of the locking shaft, and the locking slot is adapted to the fixed shaft. The design of the locking device 9 ensures that when the maglev train passes through the turnout, the locking shaft can be accurately inserted into the locking slot, thereby achieving precise control of the train running direction. The fixed shaft as the main body of the locking device 9 is crucial to the performance of the entire device. The plurality of vertically movable locking shafts provide flexible adjustment capability to adapt to different trains and different operating conditions. The adaptability design of the locking slot and the fixed shaft not only ensures the reliability of the locking device 9, but also simplifies the maintenance and replacement process.

[0047] With reference to Figure 2The locking shaft in the locking device 9 can be vertically lifted by the electromagnetic drive device 10 to realize the functions of quick locking and releasing. Combined with the electromagnetic drive locking device 9, quick response can be realized to ensure that the turnout structure is quickly locked after the conversion is completed, thereby improving the overall automation degree and safety. The precise fitting of the vertically moving locking shaft and the fixed shaft forms a stable mechanical interlocking, thereby enhancing the stability of the turnout after conversion.

[0048] The fixed beam 2 and the movable beam 3 are made of high-strength lightweight alloy materials, which not only reduces the overall weight but also improves the structural strength, thereby reducing the load pressure of the turnout foundation 1 and helping to prolong the overall service life. In addition, the addition of the damping and buffering layer further improves the anti-seismic performance of the turnout structure, effectively resisting vibration and impact during the conversion process, protecting the internal components of the turnout from damage, and improving the smoothness of the overall operation.

[0049] The bottom of the trolley 7 is specially designed with a damping and buffering layer, which mainly functions to absorb and alleviate the vibration and impact force generated by the turnout structure during the conversion process. In this way, the damping and buffering layer effectively protects the turnout components from damage caused by vibration and impact, thereby ensuring the stability and reliability of the turnout system.

[0050] The turnout foundation 1 is usually made of high-strength concrete or metal alloy, which are two high-quality materials. High-strength concrete is one of the ideal choices for the turnout foundation 1 due to its excellent compression resistance and durability. This concrete is specially formulated and processed to ensure its stability and durability under heavy loads and harsh environments. Metal alloy materials are also suitable for the manufacture of the turnout foundation 1 due to their high strength and good toughness. Scientific smelting and processing of metal alloys can provide sufficient strength and corrosion resistance to ensure the stability and safety of the turnout foundation 1 during long-term use. Whether high-strength concrete or metal alloy materials are chosen, the goal is to ensure the reliability and durability of the turnout foundation 1 in actual application, thereby ensuring the safety and efficiency of railway transportation.

[0051] The above is only the preferred embodiment of the present application, and does not limit the implementation and protection scope of the present application. For those skilled in the art, it should be realized that any equivalent replacement and obvious changes made according to the content of the present application should be included in the protection scope of the present application.

Claims

1. A low-medium speed magnetic levitation track switch adapted to a slope, characterized in that, The utility model relates to a kind of railway switch structure, including: Switch foundation, as the support foundation of entire switch structure; Fixed stack beam and movable stack beam, the fixed stack beam and movable stack beam include close to the base fit surface of switch foundation and the F rail installation surface of the side away from base fit surface, and the F rail installation surface and base fit surface are processed between angle a; Second driven beam, first driven beam and driving beam, the second driven beam, first driven beam and driving beam are supported by trolley, and there is angle a between the trolley; Hinge shaft connecting rod, one end is installed on switch foundation, the other end is fixedly installed on trolley; Locking device, it is between driving beam and switch foundation, for locking switch structure; And Driving device, it is between driving beam and switch foundation, for driving the conversion of switch structure.

2. The low-medium speed magnetic levitation track with slope adaptation according to claim 1, characterized in that The angle a of the F rail installation surface and base fit surface on the fixed stack beam and movable stack beam is directly processed by machine tool.

3. The low-medium speed magnetic levitation ramp-adaptive track turnout according to claim 1, characterized in that, The hinge shaft connecting rod is installed with joint ball bearing by pivot, to increase the vertical degree of freedom of hinge shaft connecting rod.

4. The low-medium speed magnetic levitation track with a slope-adaptive turnout according to claim 3, characterized in that, The trolley is placed with angle a adjusting washer between second driven beam, first driven beam and driving beam, to eliminate the gap between angle.

5. The low-medium speed magnetic levitation ramp-adaptive track turnout according to claim 1, characterized in that, The driving device includes motor, and the motor is arranged in up-down direction.

6. The low-medium speed magnetic levitation ramp-adaptive track turnout according to claim 1, characterized in that, The locking device includes fixed shaft, a plurality of vertically movable locking shaft and lock slot opened in the lower end of locking shaft, the fixed shaft is fixed on switch foundation, and the lock slot is adapted with the fixed shaft.

7. The low-medium speed magnetic levitation ramp-adaptive track turnout according to claim 1, characterized in that, The locking shaft in the locking device can be vertically lifted by electromagnetic drive device, to realize quick locking and release function.

8. The low-medium speed magnetic levitation ramp-adaptive track turnout according to claim 1, characterized in that, The fixed stack beam and movable stack beam are made of high-strength light alloy material, effectively reduce the overall weight of switch, reduce the pressure burden on switch foundation.

9. The low-medium speed magnetic levitation ramp-adaptive track turnout according to claim 1, characterized in that, Damping buffer layer is arranged below the trolley, can absorb and alleviate the vibration and impact generated in the conversion process of switch structure, protect switch components from damage.

10. The low-medium speed magnetic levitation ramp-adaptive track turnout according to claim 1, characterized in that, The switch foundation is made of high-strength concrete or metal alloy material.