Sliding beam track connecting structure, rack and tunneling trolley
By setting reinforcing units on the sliding beam track, the processing difficulty and stability problems of the existing connection structure are solved, achieving higher structural strength and equipment stability, and reducing vibration and tilting.
Patent Information
- Application Number
- CN202520162493.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-01-23
AI Technical Summary
The existing connection structure between the sliding beam track and the platform has problems such as high processing difficulty, high precision requirements, complex structure, high cost, easy loosening, easy fatigue failure, easy wear, and easy corrosion, which affect the stability and safety of equipment operation.
The structure employs a sliding beam track connection, which includes a lower track and an upper track arranged in parallel. A back plate is fixedly connected to the outside of the track, and reinforcing units are set at the top, bottom, and outside of the track to distribute the load, reduce stress and strain, and improve the structural strength and stability.
It improves the structural strength and load-bearing capacity of the sliding beam track, reduces vibration and tilting, enhances the stability and impact resistance of the equipment, and reduces structural weight and cracking risk.
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Figure CN223739405U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of tunnel engineering construction equipment, in particular to a sliding beam track connecting structure, a rack and a tunneling trolley. BACKGROUND
[0002] The rack or trolley is a common construction equipment in the tunnel construction process, which is used for key processes such as tunnel excavation, stand, anchor rod, and shotcreting. A series of tunnel construction is completed by different types of mechanical arms on the rack. The sliding beam track is provided on the rack to facilitate the movement of the mechanical arm.
[0003] The connecting structure between the common sliding beam track and the rack includes an embedded structure, a spring sheet connection, a bolt-slot-elastic element combination connection, etc. The embedded structure has a groove on the rack, which matches the cross-sectional shape of the sliding beam track. The track is embedded in the groove. Then the side of the embedded part can be fixed transversely by bolts or wedges are driven in to fix the track tightly in the groove, enhance the rigidity of the connection, and ensure the stability of the sliding beam operation. The spring sheet connection structure installs spring sheets between the sliding beam track and the rack. One end of the spring sheet is fixed on the rack, and the other end is connected with the track. This structure can buffer the vibration and impact generated during the operation of the sliding beam to a certain extent, and is suitable for situations with high requirements for equipment operation stability, while allowing a small relative deformation between the track and the rack to a certain extent.
[0004] In the above related technology, the embedded structure has high precision requirements and is difficult to process. Once the track is embedded, it is difficult to adjust, and the wedges or bolts may loosen over time. The spring sheet connection structure has limited bearing capacity of the spring sheet, which may fail due to fatigue over time, and has requirements for installation space and complex structure. The rubber pad connection structure is prone to aging, wear and tear, has low bearing capacity, and its performance may decrease in high temperature or chemical corrosion environment. The bolt-slot-elastic element combination structure is complex, has high cost, and the elastic element and bolt need to be regularly inspected and maintained. Foreign matter may enter the slot and affect the installation accuracy of the track. Practical new type content
[0005] To solve the above problems, the present application provides a sliding beam track connecting structure, a rack and a tunneling trolley.
[0006] On the one hand, the present application provides a sliding beam track connecting structure, which adopts the following technical scheme:
[0007] A sliding beam track connecting structure, comprising a sliding beam track, the sliding beam track has a lower track and an upper track arranged in parallel, and a back plate is fixedly connected to the outer side of the upper track and the lower track;
[0008] The top of the upper track is provided with a first reinforcing unit, the bottom of the lower track is provided with a second reinforcing unit, and the back plate away from the side wall of the slide beam track is provided with a third reinforcing unit.
[0009] By adopting the above technical scheme, the load at the bottom of the slide beam track is the largest, the second reinforcing unit arranged below the slide beam track can improve the structural strength of the slide beam track, improve the carrying capacity, disperse the load, and reduce the stress and strain. The force on the upper side of the slide beam track is smaller, and when the road surface is uneven, it mainly bears part of the lateral overturning force, and the first reinforcing unit on the upper side of the slide beam track can increase the bearing capacity of the lateral force of the slide beam track; the third reinforcing unit on the outer side of the slide beam track connects the upper track and the lower track of the slide beam track into a whole, and the whole is reinforced to ensure various stresses and impact forces in the vertical and horizontal directions, and the structure is not damaged. The first reinforcing unit, the second reinforcing unit and the third reinforcing unit in the application can disperse the load and reduce vibration, reduce the structural weight while ensuring the strength. And make the slide beam connection more stable, reduce the lateral inclination and vibration, and ensure that it can bear impact forces in all directions.
[0010] Optionally, the second reinforcing unit comprises a plurality of second reinforcing plates, and the plurality of second reinforcing plates are distributed at intervals along the length direction of the lower track.
[0011] By adopting the above technical scheme, the plurality of second reinforcing plates can disperse the load and reduce the stress and strain.
[0012] Optionally, the second reinforcing plate is vertically fixed on the fixed table, and the top of the second reinforcing plate is fixedly connected with the lower track.
[0013] By adopting the above technical scheme, the fixed table at the bench is low in height, and the second reinforcing plate is vertically arranged, so that the fixing height is increased to meet the installation height requirement of the slide beam track.
[0014] Optionally, a notch is formed in the bottom of the second reinforcing plate.
[0015] By adopting the above technical scheme, the overall weight is reduced, and stress release is facilitated, and the risk of cracking of the structural member is reduced.
[0016] Optionally, the first reinforcing unit comprises a plurality of first reinforcing plates and a plurality of first reinforcing parts, the first reinforcing plates are arranged at intervals along the upper track, and the first reinforcing parts are arranged between adjacent two first reinforcing plates.
[0017] By adopting the above technical scheme, the plurality of first reinforcing plates and the plurality of first reinforcing parts effectively improve the lateral overturning force resistance of the slide beam track, disperse the load, and reduce the stress and strain.
[0018] Optionally, the first reinforcing unit comprises a back plate and two vertical plates, the two vertical plates are perpendicular to the back plate, and the back plate is fixedly arranged at one end of the two vertical plates away from the back plate.
[0019] Optionally, the third reinforcing unit comprises a plurality of side reinforcing plates, and the plurality of side reinforcing plates are arranged at intervals along the length direction of the back plate.
[0020] Optionally, the upper end of the back plate extends above the upper track, the lower end of the back plate extends below the lower track, and the first reinforcing unit and the second reinforcing unit are fixedly connected with the back plate.
[0021] By adopting the above technical solution, the back plate connects the upper track and the lower track of the slide beam track into one body, the whole is reinforced, various stresses and impact forces in the vertical direction and the horizontal direction are guaranteed, and the structure is not damaged.
[0022] In a second aspect, the application provides a gantry, which adopts the following technical solution:
[0023] A gantry comprises a door-shaped frame body and the slide beam track connecting structure.
[0024] In a third aspect, the application provides a tunneling trolley, which adopts the following technical solution:
[0025] A tunneling trolley comprises a tunneling mechanism, a slide beam, and the gantry, the gantry is arranged on the slide beam, and the slide beam is arranged on the slide beam track.
[0026] In summary, the application has at least one of the following beneficial technical effects:
[0027] 1. The load at the bottom of the slide beam track is the largest, the second reinforcing unit arranged below the slide beam track can improve the structural strength of the slide beam track, improve the bearing capacity, disperse the load, and reduce the stress and strain. The force on the upper side of the slide beam track is smaller, and when the road surface is uneven, the slide beam track mainly bears part of the lateral overturning force, the first reinforcing unit on the upper side of the slide beam track can increase the bearing capacity of the lateral force of the slide beam track; the third reinforcing unit on the outer side of the slide beam track connects the upper track and the lower track of the slide beam track into one body, the whole is reinforced, various stresses and impact forces in the vertical direction and the horizontal direction are guaranteed, and the structure is not damaged. The first reinforcing unit, the second reinforcing unit, and the third reinforcing unit in the application can disperse the load and reduce the vibration, reduce the structural weight while ensuring the strength. And make the slide beam connection more stable, reduce the side inclination and vibration, and ensure that various impact forces in all directions can be borne.
[0028] 2. Because the fixed platform height at the gantry is low, the second reinforcing plate is arranged vertically, the fixed height can be increased, and the installation height of the slide beam track can meet the requirements. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 is a structural schematic view of a slide beam track connecting structure of an embodiment of the present application;
[0030] Figure 2 is a structural schematic view of an overall structure of a gantry and a trolley of an embodiment of the present application.
[0031] Legend: 1, slide beam track; 11, lower layer track; 12, upper layer track; 121, baffle strip; 2, back plate; 21, hole; 31, first reinforcing plate; 32, first reinforcing part; 321, vertical plate; 3211, opening; 322, sealing plate; 4, second reinforcing plate; 41, notch; 5, fixed table; 6, side reinforcing plate; 61, perforation; 7, door-shaped frame body; 81, tunneling mechanism; 82, slide beam. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0033] It should be noted that all directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directionality indications also change accordingly.
[0034] In the present application, unless otherwise explicitly specified and limited, the terms “connection”, “fixing”, etc. should be understood in a broad sense, for example, “fixing” can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be direct connection, or indirect connection through an intermediate medium; can be internal connection of two elements or interaction relationship between two elements, unless otherwise explicitly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0035] In addition, if the description of "first", "second" and the like is involved in the embodiments of the present application, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can be explicitly or implicitly included at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes, for example, "A and / or B" includes A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of the ordinary skilled in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor within the scope of protection required by the present application.
[0036] The embodiment of the present application discloses a sliding beam track connecting structure.
[0037] Referring to Figure 1 A sliding beam track connecting structure, comprising a sliding beam track 1, the sliding beam track 1 has a parallel arrangement of the lower track 11 and the upper track 12, the lower track 11 and the upper track 12 are both made of steel plate, the sliding beam track 1 is installed on the rack to facilitate the movement of the mechanical arm on the rack.
[0038] The outer side of the upper track 12 and the lower track 11 is fixedly connected with the back plate 2, the back plate 2 is provided with a plurality of holes 21, which reduces the weight and is beneficial to stress release and reduces the risk of cracking of the structural member.
[0039] The height of the back plate 2 along the vertical direction is greater than the spacing between the upper track 12 and the lower track 11. The upper end of the back plate 2 extends above the upper track 12, and the lower end of the back plate 2 extends below the lower track 11.
[0040] The top of the upper track 12 is provided with a first reinforcing unit, the first reinforcing unit comprises a plurality of first reinforcing plates 31 and a plurality of first reinforcing parts 32, the first reinforcing plates 31 are arranged at intervals along the upper track 12, and the first reinforcing parts 32 are arranged between the adjacent two first reinforcing plates 31. The first reinforcing unit and the second reinforcing unit are fixedly connected with the back plate 2.
[0041] Optionally, the first reinforcing part 32 comprises a sealing plate 322 and two vertical plates 321, the sealing plate 322, the two vertical plates 321 and the back plate 2 form a rectangular frame structure, the two vertical plates 321 are perpendicular to the back plate 2, and the sealing plate 322 is fixedly arranged at one end of the two vertical plates 321 away from the back plate 2. The upper track 12 is fixedly provided with a baffle strip 121 on the side away from the back plate 2, the baffle strip 121 is arranged along the length direction of the upper track 12, and the sealing plate 322 is welded and fixed with the baffle strip 121. Further increase the structural strength. The upper part of the slide beam track 1 bears less force, mainly bears part of the lateral overturning force when the road surface is uneven, and the first reinforcing unit above the slide beam track 1 can increase the bearing capacity of the lateral force of the slide beam track 1.
[0042] In one embodiment, a hole 3211 is formed in the middle of the vertical plate 321 to reduce the mass of the vertical plate 321 and prevent stress concentration.
[0043] Optionally, the bottom of the lower track 11 is provided with a second reinforcing unit, the second reinforcing unit comprises a plurality of second reinforcing plates 4, and the plurality of second reinforcing plates 4 are distributed along the length direction of the lower track 11. The plurality of second reinforcing plates 4 can disperse the load and reduce stress strain. The load on the bottom of the slide beam track 1 is the largest, the second reinforcing unit arranged below the slide beam track 1 can improve the structural strength of the slide beam track 1, improve the bearing capacity, disperse the load and reduce stress strain.
[0044] The slide beam connecting structure further comprises a fixing table 5, the fixing table 5 is used for being installed on the rack, the second reinforcing plate 4 is vertically fixedly arranged on the fixing table 5, and the top of the second reinforcing plate 4 is welded and fixed with the lower track 11. Because the fixing table 5 located at the rack is low in height, the second reinforcing plate 4 is vertically arranged, so that the fixing height is increased and the installation height of the slide beam track 1 reaches the requirement.
[0045] Among them, the bottom of the second reinforcing plate 4 is provided with a notch 41, the notch 41 is arc-shaped, which can reduce the overall weight and is beneficial to stress release and reduce the risk of cracking of the structural member.
[0046] Optionally, the side wall of the back plate 2 away from the slide beam track 1 is provided with a third reinforcing unit, the third reinforcing unit comprises a plurality of side reinforcing plates 6, and the plurality of side reinforcing plates 6 are arranged along the length direction of the back plate 2. The bottom of the side reinforcing plate 6 is welded and fixed with the fixing table 5. The back plate 2 connects the upper track 12 and the lower track 11 of the slide beam track 1 into a whole, the whole is reinforced, various stresses and impact forces in the vertical and horizontal directions are guaranteed, and the structure is not damaged.
[0047] A plurality of perforations 61 are formed in the side reinforcing plate 6, which can reduce the overall weight and is beneficial to stress release and reduce the risk of cracking of the structural member.
[0048] The implementation principle of the embodiment of the application is that the load at the bottom of the sliding beam track 1 is the largest, the second reinforcing unit arranged below the sliding beam track 1 can improve the structural strength of the sliding beam track 1, improve the bearing capacity, disperse the load, and reduce stress and strain. The force on the upper part of the sliding beam track 1 is smaller, and when the road surface is uneven, the upper part of the sliding beam track 1 mainly bears part of the lateral overturning force, the first reinforcing unit on the upper part of the sliding beam track 1 can increase the bearing capacity of the lateral force of the sliding beam track 1; the third reinforcing unit on the outer side of the sliding beam track 1 connects the upper track 12 and the lower track 11 of the sliding beam track 1 into a whole, strengthens the whole, ensures various forces and impact forces in the vertical direction and the horizontal direction, and the structure is not damaged. The first reinforcing unit, the second reinforcing unit and the third reinforcing unit in the application can disperse the load and reduce vibration, reduce the structural weight while ensuring the strength. And make the sliding beam connection more stable, reduce the side inclination and vibration, and ensure that various impact forces in all directions can be borne.
[0049] The embodiment of the application also discloses a gantry.
[0050] Referring to Figure 1 and Figure 2 A gantry comprises a door-shaped frame body 7 and the sliding beam track connecting structure.
[0051] The embodiment of the application also discloses a tunneling trolley.
[0052] Referring to Figure 1 and Figure 2 A tunneling trolley comprises a tunneling mechanism 81, a sliding beam 82 and the gantry, the gantry is arranged on the sliding beam 82, and the sliding beam 82 is slidably arranged on the sliding beam track 1.
[0053] The above are preferred embodiments of the application, and do not limit the protection scope of the application, so that: equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.
Claims
1. A slide beam track connection structure, characterized by, The sliding beam track (1) comprises a lower track (11) and an upper track (12) arranged in parallel, and a back plate (2) is fixedly connected to the outer sides of the upper track (12) and the lower track (11). The top of the upper track (12) is provided with a first reinforcing unit, the bottom of the lower track (11) is provided with a second reinforcing unit, and the back plate (2) is provided with a third reinforcing unit away from the side wall of the sliding beam track (1).
2. The slide beam track connection structure according to claim 1, wherein The second reinforcing unit comprises a plurality of second reinforcing plates (4) which are spaced apart along the length direction of the lower track (11).
3. A structure for connecting the rails of a sliding beam according to claim 2, characterized in that A fixed table (5) is further included, the second reinforcing plates (4) are vertically fixedly arranged on the fixed table (5), and the top of the second reinforcing plates (4) is fixedly connected to the lower track (11).
4. A track connection structure of a sliding beam according to claim 3, wherein The bottom of the second reinforcing plate (4) is provided with a notch (41).
5. The track connection structure of claim 1, wherein The first reinforcing unit comprises a plurality of first reinforcing plates (31) and a plurality of first reinforcing portions (32), the first reinforcing plates (31) are arranged at intervals along the upper track (12), and the first reinforcing portions (32) are arranged between adjacent two first reinforcing plates (31).
6. A track connection structure of a sliding beam according to claim 5, wherein The first reinforcing portion (32) comprises a sealing plate (322) and two vertical plates (321), the two vertical plates (321) are perpendicular to the back plate (2), and the sealing plate (322) is fixedly arranged at one end of the two vertical plates (321) away from the back plate (2).
7. The structure of claim 1, wherein The third reinforcing unit comprises a plurality of side reinforcing plates (6) which are arranged at intervals along the length direction of the back plate (2).
8. A track connection structure of a sliding beam according to claim 7, wherein The upper end of the back plate (2) extends above the upper track (12), the lower end of the back plate (2) extends below the lower track (11), and the first reinforcing unit and the second reinforcing unit are fixedly connected to the back plate (2).
9. A gantry, characterized by The door-shaped frame body (7) and the sliding beam track connecting structure of any one of claims 1-8 are included.
10. A jumbo, characterized in that The gantry comprises a tunneling mechanism (81), a sliding beam (82), and the gantry of claim 9, the gantry is arranged on the sliding beam (82), and the sliding beam (82) is slidably arranged on the sliding beam track (1).