Corrosion-resistant water pipe welding part

Abstract

The utility model relates to the technical field of water pipe weldments, and discloses a corrosion-resistant water pipe weldment which comprises a first water pipe and a second water pipe, the outer end of one end of the first water pipe is fixedly connected with a connecting piece, the outer end of one end of the second water pipe is fixedly provided with a sealing gasket, and the inner side surface of the sealing gasket is provided with a clamping groove. According to the corrosion-resistant water pipe welding part, corrosion of corrosive substances in conveyed liquid can be effectively resisted regardless of a pipe, the connecting piece or a sealing and connecting fastening part, when the corrosive liquid is conveyed for a long time, structural damage caused by corrosion to all the parts is avoided, and the corrosion-resistant water pipe welding part is suitable for being used for a long time. Therefore, continuous and stable operation of a water pipe system is guaranteed, the service life of the whole welding part is greatly prolonged, and a reliable pipeline connection solution is provided for various industrial production and domestic water scenes.

Description

Technical Field

[0001] This utility model relates to the technical field of water pipe welding components, specifically a corrosion-resistant water pipe welding component. Background Technology

[0002] In various water pipe connection applications, welded components have always been key components for achieving stable connection of pipeline systems. Traditional water pipe welded components can meet the pipeline connection requirements well under normal water quality and conventional environment. The water pipe and the connector are fixed by welding process, and liquid leakage is prevented by simple sealing measures. However, with the increasing complexity of industrial production and the continuous expansion of application scenarios, many occasions have put forward higher requirements for water pipe systems.

[0003] In many industrial sectors such as chemical, metallurgical, and food processing, production processes require the transportation of large quantities of liquids containing corrosive substances such as acids, alkalis, and salts. In these environments, traditional welded water pipe components face severe corrosion problems. Under long-term erosion by corrosive liquids, the surface of ordinary metal welded components gradually undergoes chemical reactions, resulting in rusting, perforation, and other phenomena. This not only reduces the structural strength of the welded components, making them prone to pipeline leaks, but also leads to waste of production materials, environmental pollution, and even potential safety accidents. Furthermore, the frequent occurrence of corrosion problems necessitates frequent maintenance and replacement of parts in the pipeline system, significantly increasing operating costs and reducing production efficiency. In some special geographical environments, such as desalination plants in coastal areas and irrigation systems near saline-alkali land, water pipes also face corrosive environments with high salinity and high humidity. Traditional welded components cannot withstand the long-term effects of such environments, and their sealing performance gradually fails due to corrosion, leading to leaks at pipe connections and affecting the normal operation of the entire system.

[0004] To address the numerous problems faced by water pipe welded components in corrosive environments, it is imperative to develop a corrosion-resistant water pipe welded component to ensure stable and reliable connections even in complex corrosive environments, thereby guaranteeing the safe and efficient operation of the water pipe system. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a corrosion-resistant water pipe weldment, which solves the aforementioned problems.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solution: a corrosion-resistant water pipe welding component, comprising a water pipe one and a water pipe two, wherein a connector is fixedly connected to the outer end of one end of the water pipe one, and a sealing gasket is fixedly installed on the outer end of one end of the water pipe two, and a snap-fit ​​groove is formed on the inner surface of the sealing gasket, wherein the sealing gasket is correspondingly fitted inside the connector.

[0007] Preferably, the connector has flexible hooks on its inner four sides, and the front ends of the flexible hooks are respectively fitted into the locking grooves opened on the inner side of the sealing gasket.

[0008] Preferably, a sealing sleeve is fixedly installed on the bottom surface of the connector, and a second sealing ring is fixedly installed on the inner wall of the front end of the sealing sleeve. The second sealing ring is tightly fitted to the outer end surface of the second water pipe. A fixing cylinder is fixedly connected to the upper surface of the front end of the sealing sleeve, and bolts are threaded inside the fixing cylinder. The upper ends of the bolts extend through the inside of the connector to the outer end of the connector.

[0009] Preferably, a sealing ring is fixedly installed on the inner wall of the front end of the connector, and the lower surface of the sealing ring is tightly attached to the outer surface of the water pipe, wherein a clamp is fixedly sleeved on the outer end of the front end of the connector.

[0010] Preferably, the clamp is provided with connecting cylinders at both ends, and a screw is sleeved through the center of the two connecting cylinders. The screw extends to the outer end of the connecting cylinder at both ends, and a nut is threaded onto both ends of the screw.

[0011] Preferably, the connection between the flexible hook and the connector, as well as the threaded connection between the screw and the nut, are coated with corrosion-resistant sealant.

[0012] Compared with the prior art, this utility model provides a corrosion-resistant water pipe weldment with the following advantages:

[0013] Superior corrosion resistance ensures long-term stable operation: During the design and manufacturing process, this corrosion-resistant water pipe welded fitting utilizes corrosion-resistant materials throughout and treats key components for corrosion resistance. Whether it's the pipe material, connectors, or sealing and fastening parts, all effectively resist the erosion of corrosive substances in the transported liquid. When transporting corrosive liquids (such as industrial wastewater or brine in seawater desalination systems) for extended periods, the components will not suffer structural damage, seal failure, or loosening due to corrosion. This not only ensures the continuous and stable operation of the water pipe system, avoiding problems such as liquid leakage and water outages caused by pipeline malfunctions, but also significantly extends the service life of the entire welded fitting, reducing the high costs and time losses associated with frequent replacement of pipe components. It provides a reliable pipeline connection solution for various industrial production and domestic water use scenarios.

[0014] The combination of multiple seals and corrosion resistance achieves efficient leak prevention and convenient maintenance: This welded component uses a multi-layered sealing structure, including gaskets, sealing rings, and clamps, along with corrosion-resistant sealant applied to the connection points, to create an extremely reliable sealing system. On the one hand, it can effectively prevent liquid leakage under various complex working conditions, ensuring the efficiency and safety of the transportation process. On the other hand, due to the corrosion-resistant properties of each component and the use of corrosion-resistant sealant at key locations such as threaded connections, maintenance and disassembly can still be easily performed after long-term use. For example, when the pipeline system needs to be inspected or modified, connecting components such as screws and nuts will not seize due to corrosion, facilitating quick disassembly and reassembly, greatly improving the efficiency of maintenance work, reducing maintenance difficulty and cost, and also reducing the risk of premature failure of the pipeline system due to maintenance difficulties. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the clamp structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the connector of this utility model.

[0018] In the diagram: 1. Water pipe one; 2. Water pipe two; 3. Connector; 4. Clamp; 5. Sealing ring one; 6. Connecting cylinder; 7. Screw; 8. Nut; 9. Sealing gasket; 10. Flexible hook; 11. Sealing sleeve; 12. Sealing ring two; 13. Fixing cylinder; 14. Bolt. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-3 A corrosion-resistant water pipe welding component includes a water pipe 1 and a water pipe 2. A connector 3 is fixedly connected to the outer end of one end of the water pipe 1, and a sealing gasket 9 is fixedly installed on the outer end of one end of the water pipe 2. A snap-fit ​​groove is formed on the inner surface of the sealing gasket 9, wherein the sealing gasket 9 is correspondingly fitted inside the connector 3.

[0021] Furthermore, flexible hooks 10 are provided on the four sides of the inner surface of the connector 3, and the front ends of the flexible hooks 10 are respectively sleeved in the locking grooves opened on the inner side of the sealing gasket 9.

[0022] Furthermore, a sealing sleeve 11 is fixedly installed on the bottom surface inside the connector 3, and a sealing ring 12 is fixedly installed on the inner wall of the front end of the sealing sleeve 11. The sealing ring 12 is tightly fitted to the outer end surface of the water pipe 2. Fixing cylinders 13 are fixedly connected around the upper surface of the front end of the sealing sleeve 11, and bolts 14 are threadedly connected inside the fixing cylinders 13. The upper ends of the bolts 14 extend through the inside of the connector 3 to the outer end of the connector 3.

[0023] Furthermore, a sealing ring 5 is fixedly installed on the inner wall of the front end of the connector 3, and the lower surface of the sealing ring 5 is tightly attached to the outer surface of the water pipe 2. A clamp 4 is fixedly sleeved on the outer end of the front end of the connector 3.

[0024] Furthermore, each end of the clamp 4 is provided with a connecting cylinder 6, and a screw 7 is threaded through the center of the two connecting cylinders 6. Both ends of the screw 7 extend to the outer end of the connecting cylinder 6, and both ends of the screw 7 are threaded with nuts 8.

[0025] Furthermore, corrosion-resistant sealant is applied to the connection between the flexible hook 10 and the connector 3, as well as the threaded connection between the screw 7 and the nut 8.

[0026] Water pipe 1: As part of the piping system, it is used to transport liquids. One end of it is fixedly connected to connector 3, providing a liquid input channel for the entire welded assembly. Water pipe 1 is made of corrosion-resistant material, which can effectively resist the erosion of corrosive substances in the transported liquid, ensuring that it will not be damaged by corrosion during long-term use and guaranteeing the normal operation of the piping system.

[0027] Water pipe 2: Also a pipe for transporting liquids, it is connected to water pipe 1 via connector 3. A sealing gasket 9 is fixedly installed at one end of water pipe 2, and this end is inserted into connector 3 to achieve connection with water pipe 1. Water pipe 2 is also made of corrosion-resistant material, has good corrosion resistance, can work stably in harsh environments, and ensures the continuity of liquid transportation.

[0028] Connector 3 is a key component connecting water pipe one and water pipe two. Its internal structure is ingeniously designed, with flexible hooks 10 on its four inner surfaces to engage with the locking grooves on the inner side of the sealing gasket 9, achieving initial positioning and clamping of water pipe two. A sealing sleeve 11 is fixedly installed on the bottom surface of connector 3, and sealing rings 5 ​​and 12 are respectively installed on the inner wall of its front end to enhance the sealing at the connection point with water pipe two. Furthermore, a clamp 4 is fixedly fitted to the outer end of connector 3's front end to further reinforce the connection with water pipe two. Connector 3 is made entirely of corrosion-resistant materials to withstand complex corrosive environments.

[0029] Clamp 4: Fixedly sleeved on the outer front end of connector 3, with connecting sleeves 6 at both ends. Clamp 4 is tightened by the screw 7 inside the connecting sleeve 6 and the nuts 8 at both ends, reinforcing and assisting in sealing the connection between water pipe 2 and connector 3. The material of clamp 4 is corrosion-resistant, and its tightening and sealing functions will not be affected by corrosion during long-term use.

[0030] Sealing ring 5: Installed on the inner wall of the front end of connector 3, its lower surface is tightly fitted to the outer surface of water pipe 2, providing an important sealing barrier between water pipe 2 and connector 3, effectively preventing liquid leakage from the connection. Sealing ring 5 is made of corrosion-resistant rubber and other materials, with good elasticity and corrosion resistance, and can maintain stable sealing performance under various working conditions.

[0031] Connecting cylinder 6: Located at both ends of clamp 4, it is used to pass through and connect the threaded rod 7. Through the cooperation of the threaded rod 7 and nut 8, clamp 4 is tightened, thereby enhancing the stability and sealing of the connection between water pipe 2 and connector 3. Connecting cylinder 6 is made of corrosion-resistant material to ensure that it will not be corroded or damaged in corrosive environments.

[0032] Screw 7: It passes through the center of the two connecting cylinders 6, extending to the outer ends of each cylinder 6, and is threaded with nuts 8. The use of screw 7 and nuts 8 adjusts the tightness of clamp 4, securing the connection between water pipe 2 and connector 3. Corrosion-resistant sealant is applied to the threaded connection between screw 7 and nuts 8, preventing the threads from seizing due to corrosion, facilitating later maintenance and disassembly, and further improving the seal to prevent the intrusion of corrosive substances. Screw 7 is made of corrosion-resistant metal material, ensuring performance in harsh environments.

[0033] Nut 8: Threaded onto both ends of screw 7, it works in conjunction with screw 7 to adjust the tightness of clamp 4. The nut is also made of corrosion-resistant material and works in conjunction with screw 7 to ensure that clamp 4 can stably perform its reinforcement and sealing functions over a long period of time.

[0034] Sealing gasket 9: Fixedly installed on the outer end of one end of water pipe two, correspondingly fitted inside connector 3. The inner surface of sealing gasket 9 has a snap-fit ​​groove, which corresponds to the front end of the flexible snap hook 10 inside connector 3, achieving initial positioning and sealing of water pipe two. Sealing gasket 9 is made of corrosion-resistant and highly elastic material, ensuring good sealing performance while also accommodating a certain degree of deformation, ensuring a tight fit with connector 3 under various working conditions.

[0035] Flexible hook 10: Located on the inner perimeter of the connector 3, its front end corresponds to the locking groove on the inner side of the sealing gasket 9. The flexible hook 10 has a certain degree of elasticity, not only providing mechanical locking to ensure a tight fit between the sealing gasket 9 and the connector 3, preventing the water pipe from loosening under water flow impact, but also accommodating slight displacement of the water pipe caused by temperature changes and water flow impact. Corrosion-resistant sealant is applied to the connection between the flexible hook 10 and the connector 3, enhancing the sealing and corrosion resistance of the connection. The flexible hook 10 is made of a corrosion-resistant material with a certain degree of toughness.

[0036] Sealing sleeve 11: Fixedly installed on the inner bottom surface of connector 3, with sealing ring 2 12 fixedly installed on its front inner wall. Fixing cylinders 13 are fixedly connected to the upper surface of the front end of sealing sleeve 11, and connector 3 and water pipe 2 are further tightened by threaded bolts 14. Sealing sleeve 11 is made of corrosion-resistant material, effectively preventing liquid leakage from the gap between connector 3 and water pipe 2, while also providing support and protection for the internal sealing ring 2 12.

[0037] Sealing ring 2 12: Installed on the inner wall of the front end of sealing sleeve 11, it fits tightly against the outer end surface of water pipe 2, and cooperates with sealing ring 1 5 to seal the gap between water pipe 2 and connector 3 from different positions, forming a multi-layer sealing system and further enhancing the sealing effect. Sealing ring 2 12 is made of corrosion-resistant rubber and other materials, has good elasticity and corrosion resistance, and can maintain stable sealing performance in complex corrosive environments.

[0038] Fixed cylinder 13: Fixedly connected to the upper front surface of the sealing sleeve 11, with bolts 14 threaded inside. The fixed cylinder 13 tightly connects the sealing sleeve 11, connector 3, and water pipe 2 together through the bolts 14, enhancing the stability and sealing of the entire connection. The fixed cylinder 13 is made of corrosion-resistant material to ensure that its fastening function will not be affected by corrosion during long-term use.

[0039] Bolt 14: Threaded into the inside of the fixing sleeve 13, its upper end extends through the interior of the connector 3 to the outer perimeter of the connector 3. Tightening bolt 14 allows the sealing sleeve 11 to fit more tightly against the water pipe, enhancing the sealing effect. Bolt 14 is made of corrosion-resistant metal material and has undergone appropriate corrosion-resistant treatment on its surface to ensure that its fastening and sealing functions will not be affected by corrosion when exposed to a corrosive environment for a long time.

[0040] Instructions for use

[0041] This corrosion-resistant water pipe welding fitting mainly consists of water pipe 1 and water pipe 2 connected by connector 3. One end of water pipe 1 is fixedly connected to connector 3, while one end of water pipe 2 is fitted with a sealing gasket 9, which is fitted inside connector 3. Flexible hooks 10 are arranged around the inside of connector 3, with their front ends corresponding to the locking grooves on the inner side of the sealing gasket 9. The flexible hooks 10 not only provide a mechanical clamping effect, ensuring a tight fit between the sealing gasket 9 and connector 3 and preventing water pipe 2 from loosening or detaching under water flow impact, but also, by applying corrosion-resistant sealant to the connection between the flexible hooks 10 and connector 3, the sealing performance of the connection is enhanced, preventing water leakage. Furthermore, the corrosion-resistant sealant effectively resists water leakage. To prevent water from corroding the metal materials at the connection points and extend the service life of the welded parts, a sealing sleeve 11 is installed on the bottom surface inside the connector 3. The sealing ring 12 on the inner wall of its front end fits tightly against the outer surface of the water pipe 2, forming an important sealing barrier. The sealing ring 12 effectively prevents water leakage from the gap between the connector 3 and the water pipe 2. Simultaneously, the fixing sleeves 13 around the upper surface of the front end of the sealing sleeve 11, connected by threaded bolts 14, further secure the connector 3 to the water pipe 2. The bolts 14 extend through the connector 3 to the outer perimeter. Tightening the bolts 14 allows the sealing sleeve 11 to fit more tightly against the water pipe 2, enhancing the sealing effect. During this process, since the entire welded part is used for conveying… Since the liquid is being transported, it may encounter a corrosive environment. Therefore, corrosion-resistant materials are selected to manufacture components such as the sealing sleeve 11, sealing ring 12, fixing cylinder 13, and bolts 14. Furthermore, the surfaces of metal components such as bolts 14 undergo corresponding corrosion-resistant treatment to ensure that corrosion will not affect the sealing performance and connection strength during long-term use. The sealing ring 5 on the inner wall of the front end of connector 3 has its lower surface tightly fitted to the outer surface of water pipe 2, further enhancing the sealing effect. In addition, the clamp 4, which is fixedly sleeved at the outer end of the front end of connector 3, reinforces and assists in sealing the connection between water pipe 2 and connector 3. The connecting cylinders 6 at both ends of clamp 4 are secured by through-sleeved screws 7 and threaded nuts 8 at both ends. Applying corrosion-resistant sealant to the threaded connection of pipe 8 not only prevents the threads from seizing due to corrosion, facilitating later maintenance and disassembly, but also further improves the sealing performance of the connection, preventing the intrusion of external corrosive substances. Throughout the operation of the entire water pipe welded component, whether it is the pipe material (water pipe 1 and water pipe 2), the connector 3, or various sealing components (sealing gasket 9, sealing sleeve 11, sealing ring 15, sealing ring 2 12) and connecting fastening components (flexible hook 10, fixing sleeve 13, bolt 14, clamp 4, connecting sleeve 6, screw 7, nut 8), all are made of corrosion-resistant materials or have undergone corrosion-resistant treatment. This ensures that when the welded component is transporting corrosive liquids, the components will not suffer structural damage, sealing failure, or loosening due to corrosion.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A corrosion resistant water pipe weldment comprising a water pipe one (1) and a water pipe two (2), characterized in that: The water pipe one (1) one end outer end fixedly connected with connecting piece (3), the water pipe two (2) one end outer end fixedly installed with sealing pad (9), and the inner side surface of sealing pad (9) is set up with the clamping groove, wherein the sealing pad (9) corresponds to the internal thread of connecting piece (3).

2. A corrosion resistant water pipe weldment according to claim 1, wherein: The connecting piece (3) is provided with flexible clamping hook (10) around the inner surface, and the front end of flexible clamping hook (10) is correspondingly sleeved in the clamping groove inside the inner side of sealing pad (9).

3. A corrosion resistant water pipe weldment according to claim 2, wherein: The connecting piece (3) is fixedly installed with sealing sleeve (11) inside the bottom surface, sealing ring two (12) is fixedly installed on the inner wall of the front end of sealing sleeve (11), and sealing ring two (12) is closely attached to the outer end surface of water pipe two (2), wherein the fixed cylinder (13) is fixedly connected around the upper end surface of the front end of sealing sleeve (11), and the inner part of fixed cylinder (13) is respectively screwed with bolt (14), and the upper end of bolt (14) is respectively extended to the outer end of connecting piece (3) through the inner part of connecting piece (3).

4. A corrosion resistant water pipe weldment according to claim 3, wherein: The connecting piece (3) is fixedly installed with sealing ring one (5) on the inner wall of the front end, and the lower end surface of sealing ring one (5) is closely attached to the outer end surface of water pipe two (2), wherein the clamping hoop (4) is fixedly sleeved on the outer end of the front end of connecting piece (3).

5. A corrosion resistant water pipe weldment according to claim 4 wherein: The clamping hoop (4) is provided with connecting cylinder (6) at both ends, screw rod (7) is sleeved in the inner central part of two connecting cylinders (6), and the both ends of screw rod (7) are respectively extended to the outer end of connecting cylinder (6), and the both ends of screw rod (7) are respectively threaded with nut (8).

6. The corrosion resistant water pipe weldment of claim 2, wherein: The connecting part of flexible clamping hook (10) and connecting piece (3) and the threaded connection part of screw rod (7) and nut (8) are all coated with corrosion-resistant sealant.

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