Waterproof LED lamp

Abstract

The waterproof LED lamp comprises a base and a light-transmitting lampshade, the light-transmitting lampshade is installed on the base to form a cavity used for installing an LED light-emitting assembly, and the waterproof LED lamp is characterized in that the base and the light-transmitting lampshade are made of the same hot melting material, a metal wire is arranged between the contact faces of the base and the light-transmitting lampshade, and the metal wire is heated to the melting point of the hot melting material. And the contact surfaces of the base and the light-transmitting lampshade are fused and bonded together, so that the base and the light-transmitting lampshade are fused into a whole. The waterproof structure has the advantages of simple structure, stable waterproof performance and low manufacturing cost.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of LED lamps, especially a kind of waterproof LED lamps. BACKGROUND

[0002] LED lamps, due to its high efficiency, energy saving, long service life, high color rendering index, environmental protection and other characteristics are widely used. In view of some outdoor applications lighting lamp, the existence of LED lamps is particularly important. However, the lamps used for outdoor lighting are subjected to wind and sun and rain, so they have high requirements for various properties of the lamps, especially the waterproof performance of the lamps, which is better than that of indoor lamps. At present, the widely used waterproof measures in the lamp market are to install silicone sealing ring or sealant: the former is to install silicone sealing ring between the upper and lower shells, and then fix the upper and lower shells with screws. This method requires a high compression amount of silicone strip, and if the design and use are unreasonable, it is easy to cause unstable sealing and water leakage or complete sealing. The latter usually slots the edge of the lower shell, fills sealant into the groove, covers the upper shell, and finally fixes it with screws. This method can achieve waterproof function, but the cost of glue, glue filling, curing time and glue cleaning cost are always high, thereby increasing the manufacturing cost of the product. SUMMARY

[0003] The utility model solves the technical problem to provide a kind of waterproof LED lamps with simple structure, stable waterproof performance and lower manufacturing cost.

[0004] The utility model adopts the technical scheme to solve the above technical problem:

[0005] A kind of waterproof LED lamps, including base and light-transmitting lampshade, the light-transmitting lampshade installation in the base forms a cavity for installing LED light-emitting component, the base and the light-transmitting lampshade are made of the same hot melt material, the contact surface between the base and the light-transmitting lampshade is provided with metal wire, the metal wire is heated to the melting point of the hot melt material, so that the contact surface of the base and the light-transmitting lampshade is fused and bonded together, realizes the base and the light-transmitting lampshade fusion and form an integral whole.

[0006] The hot melt material is plastic.

[0007] The base has an upwardly recessed mounting cavity, the light-transmitting lampshade has a first-end-to-end mounting wall, the mounting cavity is provided with a positioning clamping groove upwardly recessed and matched with the mounting wall, the mounting wall is embedded in the positioning clamping groove, and the metal wire is arranged between the upper end surface of the mounting wall and the bottom end surface of the positioning clamping groove.

[0008] The downwardly protruding installation cavity is provided with a plurality of supporting protrusions, the supporting protrusions are arranged at intervals around the inner side of the installation cavity, and the installation wall is arranged between the supporting protrusions and the inner side wall of the installation cavity.

[0009] The upper end of the installation wall is downwardly recessed and provided with upper embedded grooves arranged in a head-to-tail manner, the bottom end of the positioning clamping groove is upwardly recessed and provided with lower embedded grooves arranged in a head-to-tail manner and matched with the upper embedded grooves, when the light-transmitting lampshade is installed on the base, the upper embedded grooves and the lower embedded grooves are butted to form an embedded installation groove for the metal wire, and the metal wire is matched with the embedded installation groove and is embedded and installed in the embedded installation groove.

[0010] The metal wire is a metal iron wire.

[0011] Compared with the prior art, the whole lamp has stable waterproof performance, and the manufacturing cost is also low. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 is a disassembled structural schematic view of the utility model;

[0013] Figure 2 is a sectional view structural schematic view of the utility model after the LED light emitting assembly is removed and after pre-assembly is completed;

[0014] Figure 3 is Figure 2 is an enlarged structural schematic view of A in the middle;

[0015] Figure 4 is a sectional view structural schematic view of the light-transmitting lampshade in the utility model;

[0016] Figure 5 is a sectional view structural schematic view of the base in the utility model;

[0017] Figure 6 is Figure 3 is a structural schematic view of the utility model after the metal wire is removed. DETAILED DESCRIPTION

[0018] The utility model will be described in further detail below with reference to the drawings.

[0019] As shown in the figure, a waterproof LED lamp, comprising a base 1 and a light-transmitting lampshade 2, the light-transmitting lampshade 2 is installed on the base 1 to form a cavity 102 for installing LED light-emitting components 5, the base 1 and the light-transmitting lampshade 2 are made of the same hot melt material, a metal wire 3 is arranged between the contact surface of the base 1 and the light-transmitting lampshade 2, the metal wire 3 is heated to the melting point of the hot melt material, so that the contact surface of the base 1 and the light-transmitting lampshade 2 is fused and bonded together, realizing the fusion of the base 1 and the light-transmitting lampshade 2 to form an integral whole.

[0020] In this specific embodiment, the hot melt material is plastic. As a kind of hot melt material, plastic is easy to melt after heating and can quickly solidify after cooling, which is suitable for rapid production and processing, and plastic has strong resistance to a variety of chemicals and solvents and can be used in harsh environments.

[0021] In this specific embodiment, the base 1 has an upwardly recessed mounting cavity 11, the light-transmitting lampshade 2 has a head-to-tail mounting wall 21, the mounting cavity 11 is upwardly recessed to be provided with a positioning clamping groove 111 matched with the mounting wall 21, the mounting wall 21 is embedded in the positioning clamping groove 111, and the metal wire 3 is arranged between the upper end surface of the mounting wall 21 and the bottom end surface of the positioning clamping groove 111. The positioning and installation between the base 1 and the light-transmitting lampshade 2 are realized.

[0022] In this specific embodiment, a plurality of support protrusions 12 are downwardly protruded in the mounting cavity 11, the plurality of support protrusions 12 are arranged at intervals around the inner side of the mounting cavity 11, and the mounting wall 21 is arranged between the support protrusions 12 and the inner side wall of the mounting cavity 11. The support protrusions 12 are used to support the mounting wall 21 of the light-transmitting lampshade 2 to improve the stability of the installation.

[0023] In this specific embodiment, the upper end surface of the mounting wall 21 is downwardly recessed to be provided with a head-to-tail upper embedding groove 211, the bottom end surface of the positioning clamping groove 111 is upwardly recessed to be provided with a head-to-tail lower embedding groove 112 matched with the upper embedding groove 211, when the light-transmitting lampshade 2 is installed with the base 1, the upper embedding groove 211 and the lower embedding groove 112 are butted to form a head-to-tail embedding installation groove 4 for embedding and installing the metal wire 3, and the shape of the metal wire 3 is matched with the embedding installation groove 4 and is embedded and installed in the embedding installation groove 4. The embedding installation groove 4 is used to provide a stable installation space for the metal wire 3, and the above structure can ensure that each contact part of the base 1 and the light-transmitting lampshade 2 can have the metal wire 3, each part of the contact surface can be fused after the metal wire 3 is heated, so that the contact surface of the base 1 and the light-transmitting lampshade 2 can be tightly fused and bonded, thereby realizing stable waterproof.

[0024] In this specific embodiment, the metal wire 3 is a metal iron wire. Here, the iron wire is selected because it has low use cost, fast heat conduction, and facilitates the rapid melting of the plastic part.

[0025] After the whole lamp pre-assembly is completed, the whole lamp is placed in the magnetic field of the high-frequency hot melting welding equipment. Due to the effect of electromagnetic induction, eddy current is generated inside the metal wire 3. According to Joule's law, the eddy current generates heat under the action of the resistance of the metal wire 3 itself, thereby rapidly heating the metal wire 3 to reach the required welding temperature (i.e. the melting temperature of the contact surface of the base 1 and the light-transmitting lampshade 2). The contact surface of the base 1 and the light-transmitting lampshade 2 melts and is bonded together. After cooling, the two are fused into one body, which has stable waterproof performance.

Claims

1. A waterproof LED lamp comprising a base and a light-transmitting lampshade, said light-transmitting lampshade being mounted on said base to form a cavity for mounting an LED light-emitting assembly, characterized in that The base and the light-transmitting lampshade are made of the same hot melt material, a wire is arranged between the contact surface of the base and the light-transmitting lampshade, the wire is heated to the melting point of the hot melt material, the contact surface of the base and the light-transmitting lampshade is melted and bonded together, and the base and the light-transmitting lampshade are fused to form an integrated whole.

2. A waterproof LED lamp according to claim 1, characterized in that The hot melt material is plastic.

3. The waterproof LED lamp of claim 1, wherein The base has an upwardly recessed mounting cavity, the light-transmitting lampshade has a mounting wall connected head to tail, a positioning clamping groove is arranged in the mounting cavity and recessed upwardly, the mounting wall is embedded in the positioning clamping groove, and the wire is arranged between the upper end surface of the mounting wall and the bottom end surface of the positioning clamping groove.

4. A waterproof LED lamp according to claim 3, characterized in that A plurality of supporting protrusions are arranged in the mounting cavity and protrude downwardly, the supporting protrusions are arranged at intervals around the inner side of the mounting cavity, and the mounting wall is arranged between the supporting protrusions and the inner side wall of the mounting cavity.

5. A waterproof LED lamp according to claim 3, wherein The upper end surface of the mounting wall is recessed downwardly and has an upper embedding groove connected head to tail, the bottom end surface of the positioning clamping groove is recessed upwardly and has a lower embedding groove connected head to tail and matched with the upper embedding groove, the upper embedding groove and the lower embedding groove are connected to form an embedding and mounting groove for the wire when the light-transmitting lampshade is mounted on the base, the shape of the wire is matched with the embedding and mounting groove and the wire is embedded and mounted in the embedding and mounting groove.

6. A waterproof LED lamp according to claim 1, characterized in that The wire is a metal wire.

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