Underwater LED wall washer

Abstract

The utility model relates to an underwater LED wall washer, and relates to the field of illumination. According to the technical scheme, the shell is arranged and is in a long-strip-shaped H shape, the two ends of the shell are covered with the end cover assemblies in a sealed mode, the shell comprises a first cavity forming the H shape and a second cavity located below the first cavity, the top of the first cavity is covered with the tempered glass cover plate in a sealed mode, and the bottom of the second cavity is open; and the LED photoelectric module is arranged in an accommodating space formed by the first cavity, the end cover assembly and the toughened glass cover plate, and is isolated from the outside in a manner of pouring sealant. Under the condition, the LED wall washer which can stably run underwater for a long time and has the waterproof performance reaching the IP68 level is provided.

Description

TECHNICAL FIELD

[0001] The utility model relates to lighting technical field, especially a kind of LED wall washer applied to underwater. BACKGROUND

[0002] When discussing the waterproof performance of LED wall washer, the existing products on the market mostly provide IP65 to IP66 level protection capability. This means that they can effectively prevent powerful water spray from all directions, suitable for external lighting of building structures such as bridges, buildings, etc., especially in areas without the risk of water accumulation.

[0003] However, when it comes to more stringent application scenarios, such as near water flow or low-lying areas, where temporary water accumulation may occur, higher level waterproof protection is required. For those environments that occasionally come into contact with water, there are indeed some LED wall washers with higher waterproof level, such as products that reach IP67 standard. Such lamps can withstand being completely immersed in water for a short period of time without damage, suitable for areas that are prone to water immersion but not for continuous immersion. However, it is worth noting that even in this case, they are not designed to be used underwater for a long time; long-term underwater use may cause seal failure or other forms of damage, affecting the function and life of the lamp. SUMMARY

[0004] The purpose of the utility model is to provide a kind of LED wall washer applied to underwater to solve the problems existing in the prior art.

[0005] To achieve the above purpose, the utility model adopts the technical scheme of:

[0006] A kind of LED wall washer applied to underwater, comprising:

[0007] The shell is long strip H type, and both ends are sealed with end cover assembly, which includes the first cavity constituting the H type and the second cavity below the first cavity, the top of the first cavity is sealed with tempered glass cover plate, and the bottom of the second cavity is open;And

[0008] LED photoelectric module is installed in the accommodating space formed by the first cavity, the end cover assembly and the tempered glass cover plate, and is isolated from the outside by pouring sealant.

[0009] In a possible implementation, the first cavity and the end cover assembly have a glue blocking pad.

[0010] In a possible implementation, the end cover assembly comprises:

[0011] End caps, the inner side of which is sealed to the side of the first cavity by a silicone pad.

[0012] In one possible implementation, the end cap also has an airtight hole, and an external negative pressure tester seals the first cavity by the airtight hole after vacuumizing the first cavity.

[0013] In one possible implementation, the bottom of the second cavity is connected with a mounting bracket.

[0014] In one possible implementation, the mounting bracket is hinged to the bottom of the second cavity, facilitating the installation of the LED wall washing lamp applied underwater and the adjustment of the irradiation angle.

[0015] In one possible implementation, the LED photoelectric module is connected with an external power supply through a power plug.

[0016] In one possible implementation, the power plug is a waterproof threaded plug.

[0017] In one possible implementation, the sealant is silicone AB glue.

[0018] In one possible implementation, the shell is made of 6061 aluminum alloy.

[0019] The technical scheme provided by the utility model has at least the following beneficial effects:

[0020] The technical scheme comprises the following steps: the shell is in the shape of a long strip and has an H shape, the two ends of the shell are sealed with end cap assemblies, the end cap assemblies comprise a first cavity and a second cavity below the first cavity, the top of the first cavity is sealed with a tempered glass cover plate, and the bottom of the second cavity is open; and an LED photoelectric module is installed in a containing space formed by the first cavity, the end cap assemblies, and the tempered glass cover plate, and is isolated from the outside by pouring in sealant. In this case, the LED wall washing lamp can be stably operated underwater for a long time, and the waterproof performance has reached the IP68 level. BRIEF DESCRIPTION OF DRAWINGS

[0021] The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the specification, and are used to explain the utility model together with embodiments of the utility model, and do not constitute a limitation on the utility model.

[0022] Figure 1 Fig. 1 shows a structure schematic diagram of an LED wall washing lamp applied underwater provided by one exemplary embodiment of the utility model.

[0023] Figure 2A cross section structure schematic view of the LED wall washing lamp applied to underwater provided by an example embodiment of the utility model is shown.

[0024] Figure 3 A structure schematic view after the end cover assembly of the LED wall washing lamp applied to underwater provided by an example embodiment of the utility model is shown.

[0025] Figure 4 An inside structure schematic view of the end cover assembly of the LED wall washing lamp applied to underwater provided by an example embodiment of the utility model is shown.

[0026] Figure 5 An outside structure schematic view of the end cover assembly of the LED wall washing lamp applied to underwater provided by an example embodiment of the utility model is shown.

[0027] In the drawing:

[0028] 1, shell; 2, end cover assembly; 3, toughened glass cover plate; 4, LED photoelectric module; 5, sealing glue; 6, glue blocking pad; 7, mounting bracket; 8, pressure-resistant metal threaded waterproof plug;

[0029] 11, first cavity; 12, second cavity;

[0030] 21, end cover; 22, silica gel pad; 23, airtight hole; 24, airtight screw. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0032] Wherein, same parts are indicated by same reference numerals. It should be noted that the words "front", "back", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings of the utility model specification, and the words "bottom surface" and "top surface", "inner" and "outer" refer to the direction towards or away from a particular component. In addition, the terms "first", "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more features. In the description of the utility model specification, the meaning of "multiple" is two or more than two.

[0033] The utility model will be described further below in connection with the drawings and embodiments.

[0034] Figure 1 The structure diagram of the LED wall washing lamp applied to underwater provided by an exemplary embodiment of the utility model is shown, Figure 2 The cross-section structure diagram of the LED wall washing lamp applied to underwater provided by an exemplary embodiment of the utility model is shown, the LED wall washing lamp applied to underwater comprises: a shell 1 and an LED photoelectric module 4, the shell 1 is long strip H-shaped, the both ends are sealed and covered with end cover assembly 2, which comprises the first cavity 11 constituting H-shaped and the second cavity 12 located below the first cavity 11, the top of the first cavity 11 is sealed and covered with tempered glass cover plate 3, and the bottom of the second cavity 12 is open; the LED photoelectric module 4 is installed in the containing space formed by the first cavity 11, the end cover assembly 2 and the tempered glass cover plate 3, and is isolated from the outside by the way of pouring sealing glue 5.

[0035] In some embodiments, the sealing glue 5 is silicone AB glue (mainly composed of silicone rubber, which can provide good thermal conductivity and insulation sealing effect. It is very suitable for potting operation, such as LED module, LED lamp and electronic parts. The material of silicone AB glue after curing is relatively soft, which can effectively eliminate mechanical stress and play the role of shock protection. In addition, it has excellent high and low temperature resistance, can work long-term in the range of-50 to 200 DEG C, and has excellent weather resistance, can also maintain good condition for more than 20 years in outdoor environment, and is not easy to yellow), the shell 1 is made of 6061 aluminum alloy.

[0036] In the embodiment of the application, the LED wall washing lamp applied to underwater adopts long strip H-shaped 6061 aluminum alloy shell 1, combined with the end cover assembly 2 sealed and covered at both ends and the tempered glass cover plate 3 sealed at the top, to build a solid and waterproof structure, to ensure the safety and stable operation of the internal LED photoelectric module 4. Among them, the H-shaped shell not only provides excellent mechanical strength, but also optimizes the resistance performance in water flow; and the selection of 6061 aluminum alloy is particularly suitable for underwater environment due to its good corrosion resistance and easy processability. The first cavity 11 is used to accommodate the LED photoelectric module 4, and the complete isolation from the outside is realized by pouring silicone AB glue, this sealing method not only can effectively resist water pressure, but also can prevent water and other impurities from invading, to ensure the reliability and safety of the lamp working in water for a long time.

[0037] As prior art, the LED photoelectric module 4 is composed of key components such as LED chips, substrates (metal core printed circuit boards MCPCB or ceramic substrates), driving power supplies, optical elements (lenses or reflective cups), and thermal management systems (heat sinks and thermal paste), which work together to ensure high-efficiency light output, stable performance, and long service life. In one example, high-brightness LED chips of the CREE XP-G3 model can be used, which are known for their excellent luminous efficiency and color consistency; for the substrate, a whole circuit board made of 6061 aluminum alloy can be selected, which not only provides good heat dissipation performance, but also is easy to process and shape. In addition, in order to achieve precise light control, customized optical lenses can be used to optimize the beam angle and distribution, while high-efficiency drivers are used to ensure stable current supply.

[0038] Further, Figure 3 The end cover assembly of the underwater LED wall washing lamp is shown in the structure schematic diagram provided by an exemplary embodiment of the utility model, and the first cavity 11 and the end cover assembly 2 have a glue blocking pad 6.

[0039] In the embodiment of the present application, the glue blocking pad 6 arranged between the first cavity 11 and the end cover assembly 2 plays a crucial sealing and buffering role. The glue blocking pad 6 effectively prevents the sealant 5 that may overflow during installation from entering unnecessary areas, ensuring that the sealant 5 only fills the space around the LED photoelectric module 4, thereby maintaining good sealing effect and preventing moisture and other impurities from entering the lamp interior. At the same time, the glue blocking pad 6 can also absorb certain mechanical vibrations and impacts, protecting the internal electronic components from external environmental influences and enhancing the stability and durability of the entire lamp structure. In addition, it also helps to compensate for the gap caused by manufacturing tolerances or assembly errors, further improving the overall waterproof performance and reliability of the underwater LED wall washing lamp.

[0040] Further, Figure 4 The inside structure schematic diagram of the end cover assembly of the underwater LED wall washing lamp is shown, Figure 5 The outside structure schematic diagram of the end cover assembly of the underwater LED wall washing lamp is shown, the end cover assembly 2 includes: an end cover 21, the inside of which is sealed and covered on the side edge of the first cavity 11 through a silica gel pad 22, the end cover 21 also has an airtight hole 23, an external negative pressure tester seals the first cavity 11 after vacuumizing through the airtight hole 23 and uses an airtight screw 24, and the end cover 21 is installed on the shell 1 through a bolt.

[0041] In the embodiment of the present application, the end cover assembly 2 comprises an end cover 21, a silica gel pad 22 on the inner side, and an air-tight hole 23 on the end cover 21, which collectively ensure the high sealing between the first cavity 11 and the external environment. Specifically, after the external negative pressure tester performs vacuumization on the first cavity 11 through the air-tight hole 23 and is sealed by using an air-tight screw 24, and the end cover 21 is fixed on the shell 1 by using a bolt, the silica gel pad 22 is tightly attached to the side of the first cavity 11, which effectively prevents moisture, dust and other pollutants from entering the inside of the lamp, and guarantees the safe operation and long service life of the LED photoelectric module 4. In addition, this design can also withstand the pressure changes under water, maintain the stability of the internal air pressure, and ensure that the lamp can maintain excellent performance and reliability even in complex underwater environments

[0042] As a supplementary description, the bottom of the second cavity 12 is connected with a mounting bracket 7, which is hinged with the bottom of the second cavity 12, facilitating the installation and adjustment of the irradiation angle of the LED wall washing lamp applied under water.

[0043] In addition, the LED photoelectric module 4 is connected with the external power supply through a power plug 8. In an example, the power plug 8 is a pressure-resistant metal threaded waterproof plug, which not only has excellent mechanical strength and electrical connection reliability, but also can provide a tight physical connection to prevent loosening caused by vibration or external force; at the same time, it also has good sealing performance, which can effectively prevent moisture from entering, and ensure the integrity and safety of the circuit even in deep water or high pressure environment.

[0044] Next, the working principle of the LED wall washing lamp applied under water in the embodiment of the present application is described.

[0045] The underwater LED wall washing lamp has a solid waterproof structure constructed by a long strip-shaped H-shaped 6061 aluminum alloy shell, a sealing end cover assembly and a tempered glass cover plate, internally accommodates an LED photoelectric module, and is sealed from the outside by using silica gel AB glue to provide high-efficiency light output and stable performance. The end cover assembly comprises an end cover, a silica gel pad on the inner side, and an air-tight hole on the end cover. An external negative pressure tester performs vacuumization on the first cavity through the air-tight hole, and is then sealed by using an air-tight screw, and is installed in cooperation with a rubber pad, thereby realizing double sealing, dustproofing and waterproofing, and protecting the internal elements. The mounting bracket at the bottom allows the irradiation angle to be adjusted, and the pressure-resistant metal threaded waterproof plug ensures the safety and reliability of the power connection. The overall design optimizes the mechanical strength, water flow resistance performance and long-term working reliability in the underwater environment.

[0046] In summary, the technical scheme is characterized in that the shell is in the shape of a long strip H, both ends of the shell are sealed and covered with end cover assemblies, the end cover assemblies comprise a first cavity constituting the H shape and a second cavity below the first cavity, the top of the first cavity is sealed and covered with a tempered glass cover plate, and the bottom of the second cavity is open; and the LED photoelectric module is installed in a containing space formed by the first cavity, the end cover assemblies and the tempered glass cover plate, and is isolated from the outside by means of pouring sealing glue. In this case, the LED wall washing lamp capable of stably operating underwater for a long time and having reached IP68 level in waterproof performance is provided.

[0047] In the embodiments disclosed in the present application, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense. For example, "connection" can be fixed connection, detachable connection or integral connection; "connection" can be direct connection or indirect connection through an intermediate medium. Those skilled in the art can understand the specific meanings of the above terms in the embodiments disclosed in the present application according to specific circumstances.

[0048] The above is only the preferred embodiment of the present application, and it should be pointed out that those skilled in the art can make some improvements and refinements without departing from the principles of the present application, and these improvements and refinements should also be regarded as the protection scope of the present application.

Claims

1. An LED wall washer for underwater application, characterized in that, The application relates to a shell (1) in the shape of a long strip-shaped H type, two ends of which are sealed and covered with end cover assemblies (2) comprising a first cavity (11) constituting the H type and a second cavity (12) located below the first cavity (11), the top of the first cavity (11) being sealed and covered with a tempered glass cover plate (3), and the bottom of the second cavity (12) being open; and an LED photoelectric module (4) installed in a containing space formed by the first cavity (11), the end cover assembly (2) and the tempered glass cover plate (3) and isolated from the outside by pouring sealing glue (5). The first cavity (11) and the end cover assembly (2) are provided with a glue blocking pad (6). The end cover assembly (2) comprises an end cover (21) whose inner side is sealed and covered on the side of the first cavity (11) through a silica gel pad (22).

2. The LED wall washer for underwater application according to claim 1, wherein, The end cover (21) is further provided with an air-tight hole (23), an external negative pressure tester is used to perform vacuumization on the first cavity (11) through the air-tight hole (23) and then sealing is performed through an air-tight screw (24).

3. The LED wall washer for underwater application according to claim 1, wherein, The bottom of the second cavity (12) is connected with a mounting bracket (7). The mounting bracket (7) is hinged to the bottom of the second cavity (12), facilitating the installation of the LED wall washing lamp applied to the underwater and the adjustment of the irradiation angle.

4. The LED wall washer for underwater application according to claim 3, wherein, The LED photoelectric module (4) is connected with an external power supply through a power plug (8).

5. The LED wall washer for underwater application according to claim 1, wherein, The power plug (8) is a pressure-resistant metal threaded waterproof plug.

6. The LED wall washer for underwater application according to claim 5, wherein, The sealing glue (5) is silica gel AB glue.

7. The LED wall washer for underwater application according to claim 1, wherein, The shell (1) is made of 6061 aluminum alloy.

8. The LED wall washer for underwater application according to claim 7, wherein, ​ 9. The LED wall washer for underwater application according to claim 1, wherein, ​ 10. The LED wall washer for underwater application according to claim 1, wherein, ​

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