Dust removal equipment for white corundum production
By introducing cooling and filtration mechanisms into the dust removal equipment for white fused alumina production, the problem of damage to the equipment caused by high-temperature flue gas has been solved, achieving a safe and efficient dust removal effect.
Patent Information
- Application Number
- CN202520205951.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing dust removal equipment for white fused alumina production is prone to damage or spontaneous combustion of internal parts when high-temperature flue gas is discharged, and the high-temperature flue gas contains serious volatilization of organic matter, which affects the dust removal effect.
A dust removal device comprising a cooling mechanism and a dust removal mechanism was designed. The cooling mechanism cools the high-temperature flue gas through cooling pipes and cooling fins, while the dust removal mechanism uses a filter screen to filter dust, preventing high-temperature damage to the equipment and improving dust removal efficiency.
It effectively reduces the internal temperature of the equipment, prevents damage to parts and spontaneous combustion, improves the dust removal effect, and ensures the safe and stable operation of the equipment.
Smart Images

Figure CN223741260U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of dust removal technology for white fused alumina production, specifically relating to a dust removal device for white fused alumina production. Background Technology
[0002] White corundum is a type of alumina produced by melting industrial alumina powder at temperatures above 2000 degrees Celsius in an electric arc and then cooling it. After crushing, shaping, magnetic separation to remove iron, and sieving into various particle sizes, it is characterized by its dense texture, high hardness, and sharp-angled particle shape. Current white corundum production processes involve melting the powder at temperatures above 2000 degrees Celsius in an electric arc and then cooling it. The process involves crushing, shaping, magnetic separation to remove iron, and sieving into various particle sizes. However, the high-temperature melting process generates a large amount of dust particles, requiring dust removal treatment to reduce air pollution.
[0003] A search revealed a dust removal device for white fused alumina production, disclosed in publication number CN221359202U. The device includes a square outer frame, a dust removal liquid cylinder, and an exhaust gas guide hood. By setting a dust removal chamber inside the square outer frame and installing dust removal components such as activated carbon filter plates, dust removal breathable membranes, and dust removal fiberglass filter bags, the device can effectively remove dust from the exhaust gas. The overall structure is compact and occupies little space.
[0004] However, there are still some shortcomings. For example, the exhaust gas is very hot when it is discharged. Directly discharging it into the dust removal equipment will increase the temperature inside the equipment. The parts inside the equipment are easily damaged or even spontaneously combusted after being affected by the high temperature, which is not conducive to the dust removal equipment's dust removal work. Utility Model Content
[0005] The purpose of this utility model is to provide a dust removal device for white fused alumina production, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for white fused alumina production, comprising a dust removal device body, a dust inlet pipe fixedly connected to one side of the dust removal device body, a first valve communicating with the interior of the dust inlet pipe, a cooling mechanism provided at the top of the dust removal device body, the cooling mechanism comprising a cooling pipe, one end of the cooling pipe being fixedly connected to one end of the dust inlet pipe, a liquid storage tank fixedly connected to the top of the dust removal device body, a pump body fixedly installed at the top of the liquid storage tank, an inlet pipe fixedly connected to one side of the pump body, the end of the inlet pipe extending into a cooling groove opened inside the cooling pipe, a first cooling plate and a second cooling plate fixedly connected inside the cooling groove, the first cooling plate and the second cooling plate being integrally formed, a first drain hole opened inside the first cooling plate, and a second drain hole opened inside the second cooling plate.
[0007] In a preferred embodiment, a filling port is provided on the inner side of the top of the liquid storage tank, and the filling port is connected to a liquid storage tank inside the liquid storage tank.
[0008] In a preferred embodiment, the first cooling plate is annular in shape, the second cooling plate is rectangular in shape, and there are multiple first and second cooling plates.
[0009] In a preferred embodiment, one end of the cooling mechanism is connected to a connecting pipe, and the cooling mechanism is used to cool the smoke and gas generated during the smelting of white corundum raw materials.
[0010] In a preferred embodiment, a second valve is connected to the inside of the connecting pipe, and a connecting flange is fixedly connected to one end face of the connecting pipe.
[0011] In a preferred embodiment, a flue gas exhaust pipe is fixedly connected to the other side of the main body of the dust removal equipment, and a dust removal mechanism is fixedly connected to one end of the flue gas exhaust pipe.
[0012] In a preferred embodiment, the dust removal mechanism includes a mounting frame located at one end face of the flue gas exhaust pipe. A first filter screen and a second filter screen are fixedly connected to the inner wall of the mounting frame. The second filter screen is located at one end face of the first filter screen. A sealing connection groove is provided on one end face of the mounting frame. A sealing connection pipe that matches the sealing connection groove is fixedly connected to one end of the flue gas exhaust pipe. The sealing connection pipe is inserted into the inside of the sealing connection groove.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This dust removal equipment for white fused alumina production, by setting up a cooling mechanism, can cool the high-temperature flue gas entering the equipment, preventing the high-temperature gas from raising the internal temperature of the equipment, and preventing damage or spontaneous combustion of internal parts after being subjected to high temperatures. It effectively protects the equipment and prevents the organic matter in the high-temperature flue gas from continuously volatilizing under high temperature conditions, which facilitates the subsequent treatment of flue gas generated during the smelting of white fused alumina raw materials.
[0015] 2. This dust removal equipment for white fused alumina production can effectively filter dust from flue gas by setting up a dust removal mechanism. It removes dust from the flue gas generated during the smelting of white fused alumina raw materials. The filter screen is easy to disassemble, making it more convenient for operators to replace the filter screen. Attached Figure Description
[0016] Figure 1 This is a front view of the structure of this utility model;
[0017] Figure 2This is a schematic diagram of the cooling mechanism in this utility model;
[0018] Figure 3 This is a schematic diagram of the cooling pipe structure in this utility model;
[0019] Figure 4 This utility model Figure 3 Enlarged view of point A in the middle;
[0020] Figure 5 This is a schematic diagram of the dust removal mechanism in this utility model.
[0021] In the diagram: 1. Main body of dust removal equipment; 2. Smoke inlet pipe; 3. Cooling mechanism; 4. Connecting pipe; 5. Connecting flange; 6. Smoke exhaust pipe; 7. Dust removal mechanism; 8. First valve; 9. Second valve; 31. Cooling pipe; 32. Liquid storage tank; 33. Pump body; 34. Inlet pipe; 35. Cooling tank; 36. First cooling plate; 37. Second cooling plate; 38. First drain hole; 39. Second drain hole; 310. Liquid filling port; 71. Mounting frame; 72. First filter screen; 73. Second filter screen; 74. Sealing connection groove; 75. Sealing connection pipe. Detailed Implementation
[0022] The present invention will be further described below with reference to the embodiments.
[0023] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.
[0024] Please see Figure 1-5 This utility model provides a dust removal device for white fused alumina production, including a dust removal device body 1. A dust inlet pipe 2 is fixedly connected to one side of the dust removal device body 1, and a first valve 8 is connected inside the dust inlet pipe 2. A cooling mechanism 3 is provided on the top of the dust removal device body 1, and a connecting pipe 4 is connected to one end of the cooling mechanism 3. The cooling mechanism 3 is used to cool the dust gas generated during the melting of white fused alumina raw materials. A second valve 9 is connected inside the connecting pipe 4, and a connecting flange 5 is fixedly connected to one end of the connecting pipe 4. The connecting pipe 4 and the connecting flange 5 are used to connect to an exhaust device, allowing the dust gas generated during the melting of white fused alumina raw materials to enter the interior of the dust removal device body 1. The first valve 8 and the second valve 9 are used to control the flow rate of the dust gas input. A dust exhaust pipe 6 is fixedly connected to the other side of the dust removal device body 1, and a dust removal mechanism 7 is fixedly connected to one end of the dust exhaust pipe 6.
[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the cooling mechanism 3 includes a cooling pipe 31, one end of which is fixedly connected to one end of the flue gas inlet pipe 2. A liquid storage tank 32 is fixedly connected to the top of the dust removal equipment body 1, and a pump body 33 is fixedly installed on the top of the liquid storage tank 32. An inlet pipe 34 is fixedly connected to one side of the pump body 33, and the end of the inlet pipe 34 extends into a cooling groove 35 opened inside the cooling pipe 31. A first cooling plate 36 and a second cooling plate 37 are fixedly connected inside the cooling groove 35. The first cooling plate 36 and the second cooling plate 37 are integrally formed. The first cooling plate 36 is annular in shape, and the second cooling plate 37 is rectangular in shape. There are multiple first cooling plates 36 and multiple second cooling plates 37. A first drain hole 38 is opened inside the first cooling plate 36, and a second drain hole 39 is opened inside the second cooling plate 37.
[0026] In use, the pump body 33 is started to introduce the coolant stored in the storage tank 32 into the inlet pipe 34. The coolant is then introduced into the cooling tank 35 inside the cooling pipe 31 through the inlet pipe 34. When the high-temperature flue gas enters the cooling pipe 31, the coolant and the first cooling plate 36 and the second cooling plate 37 will exchange the heat of the high-temperature flue gas to cool it down. The first cooling plate 36 and the second cooling plate 37 are made of thermally conductive metal material, which can increase the contact area between the coolant and the heat and improve the cooling effect of the cooling mechanism 3. The first drain hole 38 and the second drain hole 39 facilitate the flow of coolant.
[0027] like Figure 2 As shown, a filling port 310 is provided on the inner side of the top of the liquid storage tank 32. The filling port 310 is connected to the liquid storage tank inside the liquid storage tank 32. The filling port 310 makes it convenient for operators to add new coolant later.
[0028] like Figure 1 and Figure 5 As shown, the dust removal mechanism 7 includes a mounting frame 71, which is located at one end of the flue gas exhaust pipe 6. A first filter screen 72 and a second filter screen 73 are fixedly connected to the inner wall of the mounting frame 71. The second filter screen 73 is close to one end of the first filter screen 72. A sealing connection groove 74 is provided on one end of the mounting frame 71. A sealing connection pipe 75 that matches the sealing connection groove 74 is fixedly connected to one end of the flue gas exhaust pipe 6. The sealing connection pipe 75 is inserted into the inside of the sealing connection groove 74.
[0029] During use, the smoke and dust gas will be filtered by the first filter screen 72 and the second filter screen 73, which can filter dust particles of different sizes. The configuration of the sealing connection groove 74 and the sealing connection pipe 75 makes it convenient for operators to replace and maintain the first filter screen 72 and the second filter screen 73 later.
[0030] Working principle and usage process of this utility model:
[0031] In use, the pump body 33 is started to introduce the coolant stored in the storage tank 32 into the inlet pipe 34. The coolant is then introduced into the cooling tank 35 inside the cooling pipe 31 through the inlet pipe 34. When the high-temperature flue gas enters the cooling pipe 31, the coolant and the first cooling plate 36 and the second cooling plate 37 will exchange the heat of the high-temperature flue gas to cool it down. The first cooling plate 36 and the second cooling plate 37 are made of thermally conductive metal material, which can increase the contact area between the coolant and the heat and improve the cooling effect of the cooling mechanism 3. The first drain hole 38 and the second drain hole 39 facilitate the flow of coolant.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dust removal apparatus for white corundum production, comprising a dust removal apparatus main body (1), characterized in that: The side of the dust removal equipment body (1) is fixedly connected with a smoke dust air inlet pipe (2), the inside of the smoke dust air inlet pipe (2) is communicated with a first valve (8), the top of the dust removal equipment body (1) is provided with a cooling mechanism (3), the cooling mechanism (3) comprises a cooling pipe (31), one end surface of the cooling pipe (31) is fixedly connected with one end surface of the smoke dust air inlet pipe (2), the top of the dust removal equipment body (1) is fixedly connected with a liquid storage tank (32), the top of the liquid storage tank (32) is fixedly installed with a pump body (33), one side of the pump body (33) is fixedly connected with a guide pipe (34), the tail end of the guide pipe (34) extends into a cooling groove (35) formed in the inside of the cooling pipe (31), the inside of the cooling groove (35) is fixedly connected with a first cooling fin (36) and a second cooling fin (37), the first cooling fin (36) and the second cooling fin (37) are integrally formed, the inside of the first cooling fin (36) is formed with a first liquid discharge hole (38), the inside of the second cooling fin (37) is formed with a second liquid discharge hole (39).
2. The dedusting equipment for white corundum production according to claim 1, characterized in that: The top inside of the liquid storage tank (32) is formed with a liquid adding opening (310), the liquid adding opening (310) is communicated with a liquid storage groove formed in the inside of the liquid storage tank (32).
3. The dedusting equipment for white corundum production according to claim 1, characterized in that: The shape of the first cooling fin (36) is annular, the shape of the second cooling fin (37) is rectangular, and the number of the first cooling fin (36) and the second cooling fin (37) is multiple.
4. The dedusting equipment for white corundum production according to claim 1, characterized in that: One end of the cooling mechanism (3) is connected with a communication pipe (4), and the cooling mechanism (3) is used for cooling smoke gas generated during smelting white corundum raw materials.
5. The dedusting equipment for white corundum production according to claim 4, characterized in that: The inside of the communication pipe (4) is communicated with a second valve (9), and one end surface of the communication pipe (4) is fixedly connected with a connecting flange (5).
6. The dedusting equipment for white corundum production according to claim 1, characterized in that: The other side of the dust removal equipment body (1) is fixedly connected with a smoke dust exhaust pipe (6), and one end of the smoke dust exhaust pipe (6) is fixedly connected with a dust removal mechanism (7).
7. The dedusting equipment for white corundum production according to claim 6, characterized in that: The dust removal mechanism (7) comprises a mounting frame (71), the mounting frame (71) is located on one end surface of the smoke dust exhaust pipe (6), the inner wall of the mounting frame (71) is fixedly connected with a first filter screen (72) and a second filter screen (73), the second filter screen (73) is close to one end surface of the first filter screen (72), one end surface of the mounting frame (71) is formed with a sealing connection groove (74), one end of the smoke dust exhaust pipe (6) is fixedly connected with a sealing connection pipe (75) matched with the sealing connection groove (74), and the sealing connection pipe (75) is inserted into the inside of the sealing connection groove (74).
Citation Information
Patent Citations
Dust removal equipment for white corundum production
CN221359202U