Product internal feature positioning and surface marking equipment based on cooperation of X-ray and laser

By combining X-ray inspection and laser marking, non-destructive testing and precise segmentation of inductive components have been achieved, solving the problem of low efficiency in manual operation and improving production efficiency and product quality.

CN223742357UActive Publication Date: 2025-12-30SHENZHEN ZHUO MAO TECH
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Patent Information

Application Number
CN202423272463.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-30
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

In existing technologies, the precise segmentation and positioning of inductor components relies on manual operation, which is inefficient and unstable, affecting production efficiency and product quality.

Method used

X-ray inspection technology is used to non-destructively detect the inductance distribution, and laser marking is used to confirm the segmentation position, thus achieving non-destructive positioning.

Benefits of technology

It enables precise segmentation and positioning of inductor components, ensuring the integrity and reliability of the components, significantly improving production efficiency, and reducing the need for manual operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223742357U_ABST
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Abstract

The utility model discloses a product internal characteristic positioning and surface marking device based on X-ray and laser cooperation. Comprising an X-ray detection device, a bearing device arranged at one end of the X-ray detection device, a laser marking device arranged on one side of the X-ray detection device, a feeding device, a discharging device, a feeding carrying device arranged close to the feeding device, and a discharging carrying device arranged close to the discharging device, wherein the feeding device and the discharging device are arranged on one side of the bearing device. According to the utility model, the X-RAY nondestructive testing technology is utilized, the distribution condition of inductors in the plate can be accurately detected under the condition that inductor components are not damaged, and meanwhile, the laser marking is adopted to confirm the segmentation position, so that the integrity and reliability of the components are ensured, the requirement of manual operation is obviously reduced, and the production efficiency is improved. Therefore, the production efficiency of segmentation and positioning of the inductance component is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to x -ray detection technical field especially relates to a product internal feature positioning and surface marking equipment based on X -ray and laser cooperation. BACKGROUND

[0002] In 3C industry, for the accurate segmentation positioning of inductance components, the traditional technology mainly relies on manual operation, which determines the distribution of inductance in the plate through physical grinding. This method is not only inefficient, but also has a low yield due to its destructive nature. In addition, the instability of manual operation increases the risk of misoperation, affecting the overall production efficiency and product quality. SUMMARY

[0003] The utility model aims at providing a product internal feature positioning and surface marking equipment based on X -ray and laser cooperation, which utilizes X -ray nondestructive testing technology to accurately detect the distribution of inductance in the plate without damaging the inductance components. At the same time, laser marking is used to confirm the segmentation position, ensuring the integrity and reliability of the components and significantly reducing the need for manual operation, thereby greatly improving the production efficiency of inductance component segmentation positioning.

[0004] To achieve the above-mentioned purpose, the following technical solutions are adopted:

[0005] A product internal feature positioning and surface marking equipment based on X -ray and laser cooperation, comprising an X -ray detection device, a bearing device arranged at one end of the X -ray detection device, a laser marking device arranged on one side of the X -ray detection device, an upper feeding device and a lower feeding device arranged on one side of the bearing device, an upper feeding and conveying device arranged near the upper feeding device, and a lower feeding and conveying device arranged near the lower feeding device; the X -ray detection device comprises a first bracket, a second bracket, an X -ray emitter and an X -ray receiver; a first Z -axis lifting mechanism is further installed on one side of the first bracket, and the first Z -axis lifting mechanism is further drivingly connected with a first lifting seat; the X -ray emitter is installed on the first lifting seat; the second bracket is arranged near the other side of the first bracket, and a second Z -axis lifting mechanism is further installed on the upper part of the second bracket; the second Z -axis lifting mechanism is further drivingly connected with a second lifting seat; the second lifting seat is located above the first lifting seat, and the X -ray receiver is installed on the second lifting seat.

[0006] Further, the upper feeding and conveying device and the lower feeding and conveying device each comprise a first X -axis translation mechanism, a first translation seat connected with the first X -axis translation mechanism, a first lifting cylinder installed on the first translation seat, and a first conveying seat connected with the first lifting cylinder; one first suction nozzle is installed on each corner of the first conveying seat.

[0007] Further, the bearing device comprises a first Y-axis translation mechanism, a second X-axis translation mechanism connected with the first Y-axis translation mechanism, and a first translation plate connected with the second X-axis translation mechanism; a bearing plate for bearing products is further mounted on the first translation plate; a clamping positioning assembly is further mounted on the first translation plate, and the clamping positioning assembly is used for limiting and fixing the products placed on the bearing plate.

[0008] Further, the clamping positioning assembly comprises a positioning fixed block; the positioning fixed block is in an L-shaped structure, and the positioning fixed block is arranged at one corner of the bearing plate; one side edge clamping assembly is arranged on each adjacent side of the bearing plate, and the L-shaped horizontal end and the L-shaped vertical end of the positioning fixed block are arranged opposite to the side edge clamping assemblies respectively; the side edge clamping assembly comprises a side edge clamping cylinder and a clamping push block connected with the side edge clamping cylinder.

[0009] Further, the feeding device and the discharging device each comprise a base, a stock bin arranged above the base, and a jacking driving mechanism mounted on the base; the jacking driving mechanism is further connected with a jacking plate, and a lifting guide rod is further mounted on the jacking plate; the upper part of the lifting guide rod is movably inserted into the stock bin, and a supporting plate is further connected to the top of the lifting guide rod.

[0010] Further, the jacking driving mechanism comprises a jacking motor, a driving wheel connected with the output shaft of the jacking motor, a jacking screw arranged in a vertical direction and connected with the jacking plate, a driven wheel mounted on one end of the jacking screw, and a synchronous belt wound between the driving wheel and the driven wheel.

[0011] Further, the top of the base is further provided with a buffer pad, and the buffer pad is located below the jacking plate.

[0012] Further, two separation air nozzles are further mounted on the two sides of the upper part of the stock bin of the feeding device.

[0013] Further, the laser marking device comprises a third Z-axis lifting mechanism, a Z-axis lifting plate connected with the third Z-axis lifting mechanism, and a laser installed on the Z-axis lifting plate.

[0014] By adopting the above scheme, the beneficial effects of the present application are as follows:

[0015] The device utilizes X-RAY non-destructive testing technology to accurately detect the distribution of inductors in the plate without damaging the inductor components, simultaneously adopts laser marking to confirm the segmentation position, ensures the integrity and reliability of the components, significantly reduces the demand for manual operation, and greatly improves the production efficiency of inductor component segmentation and positioning. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1The utility model discloses a structure schematic drawing of the utility model;

[0017] Figure 2 The utility model discloses a structure schematic drawing of the X -ray detection device of the utility model;

[0018] Figure 3 The utility model discloses a structure schematic drawing of the feeding carrying device of the utility model;

[0019] Figure 4 The utility model discloses a structure schematic drawing of the bearing device of the utility model;

[0020] Figure 5 The utility model discloses a structure schematic drawing of the feeding device of the utility model;

[0021] Figure 6 For Figure 5 The utility model discloses a structure schematic drawing of the laser marking device of the utility model;

[0022] Figure 7 The utility model discloses a structure schematic drawing of the laser marking device of the utility model;

[0023] Among them, the drawing mark explanation is:

[0024] 1, X -ray detection device;2, bearing device;3, laser marking device;4, feeding device;5, discharging device;6, feeding carrying device;7, discharging carrying device;11, first support;12, second support;13, X -ray emitter;14, X -ray receiver;15, first Z -axis lifting mechanism;16, first lifting seat;17, second Z -axis lifting mechanism;18, second lifting seat;21, first Y -axis translation mechanism;22, second X -axis translation mechanism;23, first translation plate;24, bearing plate;25, positioning fixed block;26, side edge clamping pneumatic cylinder;27, clamping push block;31, third Z -axis lifting mechanism;32, Z -axis lifting plate;33, laser instrument;41, base;42, stock bin;43, jacking drive mechanism;44, jacking plate;45, lifting guide rod;46, supporting plate;47, buffer pad;48, separation air nozzle;61, first X -axis translation mechanism;62, first translation seat;63, first lifting pneumatic cylinder;64, first carrying seat;65, first suction nozzle. Specific implementation

[0025] The utility model discloses in combination with the drawings and specific embodiment, carries out the detailed description to the utility model.

[0026] Refer to Figures 1 to 7The utility model provides a product internal feature positioning and surface marking equipment based on X -ray and laser cooperation, in an embodiment, including X -ray detection device 1, the bearing device 2 of arrangement in one end of X -ray detection device 1, the laser marking device 3 of arrangement in one side of X -ray detection device 1, the feeding device 4 and the discharging device 5 of arrangement in one side of bearing device 2, the feeding carrying device 6 of arrangement close to feeding device 4 and the discharging carrying device 7 of arrangement close to discharging device 5, X -ray detection device 1 includes first support 11, second support 12, X -ray emitter 13, X -ray receiver 14, one side of first support 11 still is equipped with first Z -axis lifting mechanism 15, and first Z -axis lifting mechanism 15 still drive connection has first lifting seat 16, X -ray emitter 13 is installed on first lifting seat 16, second support 12 is arranged close to the other side of first support 11, and the upper portion of second support 12 still is equipped with second Z -axis lifting mechanism 17, second Z -axis lifting mechanism 17 still drive connection has second lifting seat 18, second lifting seat 18 is located above first lifting seat 16, and X -ray receiver 14 is installed on second lifting seat 18.

[0027] Continuing to refer to Figures 1 to 7 As shown in the embodiment, the first Z-axis lifting mechanism 15 adopts the transmission mode of motor screw, and the second Z-axis lifting mechanism 17 adopts the mode of manual rotation adjustment of adjusting screw, and through the mutual cooperation of the above two mechanisms, the spacing between the X-ray emitter 13 and the X-ray receiver 14 (flat panel detector) can be adjusted, and different magnification detection can be realized.

[0028] The utility model discloses a kind of product internal feature positioning and surface marking equipment based on X -ray and laser cooperation, which utilizes X-RAY technology nondestructive testing inductance distribution in plate, and then confirms segmentation position by laser marking;When working, inductance product stacking incoming material is sucked by feeding carrying device 6, and is positioned on bearing device 2;Subsequently, bearing device 2 drives product to be first moved to X-RAY detection position, i.e.

[0029] In one embodiment, both the loading and unloading conveying device 6 and the unloading conveying device 7 include a first X-axis translation mechanism 61, a first translation seat 62 connected to the first X-axis translation mechanism 61, a first lifting cylinder 63 mounted on the first translation seat 62, and a first conveying seat 64 connected to the first lifting cylinder 63; a first suction nozzle 65 is installed at each of the four corners of the first conveying seat 64. The first X-axis translation mechanism 61 can be a linear module. The first X-axis translation mechanism 61 and the first lifting cylinder 63 cooperate with each other to drive the first conveying seat 64 to perform translational and lifting movements, so as to facilitate the transfer of products by the first suction nozzles 65.

[0030] In one embodiment, the supporting device 2 includes a first Y-axis translation mechanism 21, a second X-axis translation mechanism 22 connected to the first Y-axis translation mechanism 21, and a first translation plate 23 connected to the second X-axis translation mechanism 22. A supporting plate 24 for carrying the product is also installed on the first translation plate 23. A clamping and positioning assembly is also installed on the first translation plate 23 to limit and fix the product placed on the supporting plate 24. Both the first Y-axis translation mechanism 21 and the second X-axis translation mechanism 22 are linear modules, which cooperate to drive the first translation plate 23 to move to the X-ray detection device 1 and the laser marking device 3 for product detection and marking. Simultaneously, the supporting plate 24 is a carbon fiber plate; after the loading and handling device 6 transports the product onto the supporting plate 24, the clamping and positioning assembly can clamp and limit the product for detection and marking.

[0031] In this embodiment, the clamping and positioning assembly includes a positioning fixing block 25; the positioning fixing block 25 has an L-shaped structure and is arranged at one corner of the support plate 24; a side clamping assembly is arranged on each adjacent side of the support plate 24, and the L-shaped horizontal end and L-shaped vertical end of the positioning fixing block 25 are respectively arranged opposite to the side clamping assembly; the side clamping assembly includes a side clamping cylinder 26 and a clamping push block 27 connected to the side clamping cylinder 26. Figure 4 As shown, the positioning and fixing block 25 is located at one corner of the support plate 24. On one side of each of the two sides of the support plate 24 corresponding to the other corner, a side clamping assembly is arranged. When the product is placed on the support plate 24, one corner of the support plate 24 is between the L-shaped horizontal end and the vertical end of the positioning and fixing block 25. Subsequently, the two side clamping cylinders 26 drive the clamping push block 27 connected to them to push the product to the L-shaped horizontal end and the vertical end of the positioning and fixing block 25, thereby clamping and limiting the product.

[0032] In an embodiment, the feeding device 4 and the discharging device 5 each comprise a base 41, a hopper 42 arranged above the base 41, and a jacking driving mechanism 43 mounted on the base 41; the jacking driving mechanism 43 further drives a jacking plate 44 connected thereto, and a lifting guide rod 45 is further mounted on the jacking plate 44; the upper part of the lifting guide rod 45 is movably inserted into the hopper 42, and a supporting plate 46 is further connected to the top of the lifting guide rod 45. In this embodiment, a cavity is formed in the hopper 42, and products are arranged in layers on the supporting plate 46, two lifting guide rods 45 are further mounted on the jacking plate 44, the jacking driving mechanism 43 can drive the jacking plate 44 to ascend, and when the jacking plate 44 ascends, the supporting plate 46 can be driven to ascend through the lifting guide rod 45, thereby driving the products to ascend to the opening of the hopper 42, so as to facilitate the product suction and carrying device 6 to suction and carry the products.

[0033] Meanwhile, in this embodiment, the jacking driving mechanism 43 comprises a jacking motor, a driving wheel connected to the output shaft of the jacking motor, a jacking screw arranged in the vertical direction and connected to the jacking plate 44, a driven wheel mounted on one end of the jacking screw, and a synchronous belt wound between the driving wheel and the driven wheel. The jacking plate 44 is connected to the jacking screw through a nut, the jacking motor drives the jacking screw to rotate through the driving wheel, the synchronous belt and the driven wheel, thereby driving the jacking plate 44 to ascend and descend, meanwhile, a buffer pad 47 is further mounted on the top of the base 41, and the buffer pad 47 is located below the jacking plate 44, in addition, a separation air nozzle 48 is further mounted on each side of the upper part of the hopper 42 of the feeding device 4. The separation air nozzle 48 can be connected to an external positive pressure air source, and air can be blown into the hopper 42 when the product suction and carrying device 6 suctions the products, so as to facilitate the separation of the products.

[0034] In an embodiment, the laser marking device 3 comprises a third Z-axis lifting mechanism 31, a Z-axis lifting plate 32 connected to the third Z-axis lifting mechanism 31, and a laser 33 mounted on the Z-axis lifting plate 32. The third Z-axis lifting mechanism 31 adopts a manual adjusting screw mode, and can adaptively adjust the position of the laser 33 according to the actual use environment, so as to facilitate the laser 33 to mark the products.

[0035] The above is only a preferred embodiment of the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A product internal feature positioning and surface marking device based on X-ray and laser cooperation, characterized in that, The utility model provides an X -ray detection device, the bearing device of arrangement in one end of X -ray detection device, the laser marking device of arrangement in one side of X -ray detection device, the feeding device and the unloading device of arrangement in one side of bearing device, the feeding handling device of arrangement close to feeding device and the unloading handling device of arrangement close to unloading device, the X -ray detection device includes first support, second support, X -ray emitter, X -ray receiver, one side of first support still is equipped with first Z -axis lifting mechanism, and first Z -axis lifting mechanism is still driven connection has first lifting seat, X -ray emitter installs on first lifting seat, second support is arranged close to the other side of first support, and the upper portion of second support still is equipped with second Z -axis lifting mechanism, second Z -axis lifting mechanism is still driven connection has second lifting seat, second lifting seat is located the upper portion of first lifting seat, and X -ray receiver installs on second lifting seat.

2. The X-ray and laser synergic based product internal feature positioning and surface marking apparatus according to claim 1, characterized in that, The feeding handling device and the unloading handling device both include a first X-axis translation mechanism, a first translation seat connected with the first X-axis translation mechanism, a first lifting cylinder installed on the first translation seat, and a first handling seat connected with the first lifting cylinder; a first suction nozzle is installed on each corner of the first handling seat.

3. The X-ray and laser synergic based product internal feature positioning and surface marking apparatus according to claim 1, wherein, The bearing device includes a first Y-axis translation mechanism, a second X-axis translation mechanism connected with the first Y-axis translation mechanism, and a first translation plate connected with the second X-axis translation mechanism; a bearing plate for bearing products is also installed on the first translation plate; a clamping positioning assembly is also installed on the first translation plate, which is used to limit and fix the products placed on the bearing plate.

4. The X-ray and laser synergic based product internal feature positioning and surface marking apparatus according to claim 3, characterized in that, The clamping positioning assembly includes a positioning fixed block; the positioning fixed block is in an L-shaped structure, and the positioning fixed block is arranged at one corner of the bearing plate; one side edge clamping assembly is arranged on each adjacent side of the bearing plate, and the L-shaped horizontal end and the L-shaped vertical end of the positioning fixed block are arranged opposite to the side edge clamping assembly; the side edge clamping assembly includes a side edge clamping cylinder and a clamping push block connected with the side edge clamping cylinder.

5. The X-ray and laser synergic based product internal feature positioning and surface marking apparatus according to claim 1, wherein, The feeding device and the unloading device both include a base, a hopper arranged above the base, and a jacking drive mechanism installed on the base; the jacking drive mechanism is also drivingly connected with a jacking plate, and a lifting guide rod is also installed on the jacking plate; the upper part of the lifting guide rod is movably inserted into the hopper, and a supporting plate is also connected to the top of the lifting guide rod.

6. The X-ray and laser synergic based product internal feature positioning and surface marking apparatus according to claim 5, characterized in that, The jacking drive mechanism includes a jacking motor, a driving wheel connected with the output shaft of the jacking motor, a jacking screw arranged in the vertical direction and connected with the jacking plate, a driven wheel installed at one end of the jacking screw, and a synchronous belt wound between the driving wheel and the driven wheel.

7. The X-ray and laser synergic based product internal feature positioning and surface marking apparatus according to claim 6, characterized in that, A buffer pad is also installed on the top of the base, and the buffer pad is below the jacking plate.

8. The X-ray and laser synergic based product internal feature positioning and surface marking apparatus according to claim 5, wherein, A separation air nozzle is also installed on each side of the upper part of the hopper of the feeding device.

9. The X-ray and laser synergic based product internal feature positioning and surface marking apparatus according to claim 1, wherein, The laser marking device includes a third Z-axis lifting mechanism, a Z-axis lifting plate connected with the third Z-axis lifting mechanism, and a laser installed on the Z-axis lifting plate.