Wire insulating layer damage detection device

By designing an adjustable-height detection component and a wire insulation layer damage detection device that combines a cleaning and drying component, the problems of equipment damage and incomplete cleaning during the detection process are solved, achieving flexible detection and efficient cleaning.

CN223742653UActive Publication Date: 2025-12-30SHANDONG HELU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202423283229.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-30
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing wire insulation layer testing devices have problems such as the testing structure being difficult to adjust in height, leading to damage to the testing ring and incomplete cleaning.

Method used

A wire insulation layer damage detection device was designed, comprising a detection component, a cleaning component, and a drying component. The detection ring is dynamically adjusted by a combination of a servo motor and a threaded rod. Combined with the continuous operation of the cleaning and drying components, the cleaning effect and detection accuracy are ensured.

Benefits of technology

The height of the detection ring can be flexibly adjusted, avoiding damage to the detection ring, and enabling comprehensive cleaning and rapid drying of the wire surface, thus improving detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire rod insulation layer damage detection device, which belongs to the technical field of wire rod insulation layer damage detection devices, and is characterized by comprising a bottom plate, and a detection assembly is bolted at the top of the bottom plate. The height is inconvenient to adjust, a detection ring is driven to move through the position of a wire rod through cooperative use of a sliding block and a sliding groove, the detection ring can be damaged for a long time, in the wire rod detection process of the detection ring, contact between the ring and the surface of the wire rod is reduced, and in the contact process, the wire rod is prevented from being damaged. The problems that in the wire rod cleaning process, certain heat is generated on the inner wall of a detection ring due to long-time winding, so that the detection ring is damaged, and in the wire rod cleaning process, the surface of a wire rod is inconvenient to comprehensively clean, so that some parts cannot be cleaned, and operation of the detection ring is affected are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wire insulation layer breakage detection device technical field, especially in wire insulation layer breakage detection device. BACKGROUND

[0002] The cable is made of one or more mutually insulated conductors and an outer insulating protective layer, and is a wire for transmitting power or information from one place to another, and the insulating layer refers to the insulating material layer between the heating wires or between the heating wires and the grounding shield layer, and is mainly used for isolating the electric wire to prevent people from being electrocuted.

[0003] The existing cable insulation layer breakage detection device has the problem that it is not convenient to clean the cable during actual use. When the cable is wound, it is easy to get dirty because the cable was dragged on the ground before, and the dust will be rolled up with the cable after winding, which is not convenient to ensure the cleanliness of the detected cable. Therefore, a cable insulation layer breakage detection device is proposed to solve the above problems;

[0004] The existing patent (publication number: CN221987837U) relates to the technical field of cable detection and discloses a cable insulation layer breakage detection device. The device includes a base, a support plate fixedly connected to the top of the base, two support plates, a cleaning assembly arranged between the two support plates, a first roller brush, a first gear fixedly connected to the front of the first roller brush, a second gear meshing with the first gear, a second roller brush fixedly connected to the back of the second gear, the first gear and the second gear being rotatably connected to the back of the support plate in front, the second roller brush being rotatably connected to the front of the support plate behind, a winding assembly arranged on the left side of the cleaning assembly, and a detection assembly arranged on the top of the base. The rotating winding assembly drives the connecting assembly to clean the cable while winding, which has the effect of keeping the wound cable clean.

[0005] To solve the above problems, the existing patent provides a solution. In the process of detecting the surface of the wire, most of the existing detection structures are fixed structures, which are not convenient to adjust the height. The detection ring is driven to move by the position of the wire through the cooperation of the sliding block and the sliding groove. Long-term use will cause damage to the detection ring. During the detection process of the wire by the detection ring, the detection ring needs to be in contact with the surface of the wire. Long-term winding will generate heat on the inner wall of the detection ring, causing damage to the detection ring. In the process of cleaning the wire, it is not convenient to clean the surface of the wire comprehensively, which will affect the operation of the detection ring.

[0006] Therefore, a wire insulation layer breakage detection device is proposed. Practical new content

[0007] The utility model discloses a kind of wire insulation layer damage detection devices, can solve the process of detecting the surface of wire in existing, most detection structure is fixed structure, inconvenient to adjust height, and by slider and sliding slot cooperation use, make detection ring is driven to move by the position of wire, long time can cause damage to detection ring, and in the process of wire detection by detection ring, reduce ring needs to contact with the surface of wire, in the process of contact, long time winding can cause certain heat with the inner wall of detection ring, cause the problem of damage to detection ring, and in the process of cleaning wire, it is inconvenient to clean the surface of wire comprehensively, cause some parts to be not cleaned, affect detection ring operation problem.

[0008] To achieve the above object, the utility model provides the following technical scheme: a kind of wire insulation layer damage detection device, including bottom plate, the top of the bottom plate is bolted with detection component, the top of the bottom plate is bolted with cleaning component, drying component is clamped in the inside of the cleaning component, the top of the bottom plate is bolted with winding device body;

[0009] The detection component includes box shell, adjusting groove is formed in the top of the inner wall of the box shell, servo motor body is bolted on the right side of the box shell, the left side of the servo motor body is fixedly connected with threaded rod, adjusting block is threadedly connected on the surface of the threaded rod, the front side of the adjusting block is bolted with support plate, the top of the support plate is bolted with electric telescopic rod body, the bottom of the electric telescopic rod body is bolted with mounting block, connecting block is clamped in the inside of the mounting block, insulation layer detection ring device body is bolted on the bottom of the connecting block, hollow cover is communicated on the right side of the box shell, first fan body is fixedly connected in the inside of the hollow cover.

[0010] Preferably, the cleaning component includes box, the right side of the box is communicated with first connecting pipe, the top of the first connecting pipe is communicated with water pump body, the top of the water pump body is communicated with second connecting pipe, the side, away from the water pump body, of the second connecting pipe is communicated with hollow plate, the top of the box is provided with mounting hole for cooperation with drying component.

[0011] Preferably, the inside of the hollow plate is communicated with several spray heads, and the hollow plate is bolted to the top of the inner wall of the box.

[0012] Preferably, the inside of the box is rotatably connected with rolling rod, the inside of the box is fixedly connected with shielding plate, and the front side of the shielding plate is provided with hole.

[0013] Preferably, the drying assembly comprises a frame, a hollow tube is communicated with the top of the frame, a second fan body is fixedly connected inside the hollow tube, a heating rod is fixedly connected inside the frame, and a plurality of ventilation holes are formed in the inner side of the frame.

[0014] Preferably, a protective cover is clamped on the top of the hollow tube, and a shielding net is fixedly connected inside the protective cover.

[0015] Preferably, a pull-out hole is formed in the left side of the box body, a filter screen frame is clamped inside the pull-out hole, and a liquid discharge pipe is communicated with the left side of the box body.

[0016] Preferably, a bolted plate is fixedly connected to the left side of the box shell, a cylinder telescopic rod body is fixedly connected to the top of the bolted plate, an adjusting frame is fixedly connected to the bottom of the cylinder telescopic rod body, support frames are welded to the bottom of the adjusting frame, and auxiliary wheels are rotatably connected to the opposite sides of the two support frames.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] 1. The application can reduce the detection ring height for thin wires, so that the detection ring is closer to the surface of the wires, and the detection ring height is increased for thick wires, so that the detection effect is not affected by being too close or too far away; the combination of the servo motor body, the threaded rod and the adjusting block enables the detection ring to dynamically adjust the position in the horizontal direction along with the movement of the wires;

[0019] 2. The application integrates the cleaning assembly and the drying assembly to realize the continuous operation process of wire processing; in the wire detection process, the surface dirt, dust and other impurities are cleaned by the cleaning assembly, and then the wires are directly dried in the drying assembly; the continuous operation avoids the waste of time caused by waiting for natural drying or transferring to other equipment for drying after cleaning, and greatly shortens the entire processing period. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a whole structure diagram of the wire insulation layer damage detection device of the utility model;

[0021] Figure 2 It is a structure schematic diagram of the detection assembly of the utility model;

[0022] Figure 3 It is a split schematic diagram of the drying assembly of the utility model;

[0023] Figure 4 It is a structure schematic diagram of the cleaning assembly of the utility model;

[0024] Figure 5 It is a split schematic diagram of the local assembly of the utility model;

[0025] Figure 6 It is the cutting schematic view of the partial assembly of the utility model.

[0026] In the figure, 1, bottom plate; 2, detection assembly; 201, box shell; 202, adjusting groove; 203, servo motor body; 204, threaded rod; 205, adjusting block; 206, support plate; 207, electric telescopic rod body; 208, mounting block; 209, connecting block; 210, insulating layer detection ring device body; 211, hollow cover; 212, first fan body; 3, cleaning assembly; 301, box body; 302, first connecting pipe; 303, water pump body; 304, second connecting pipe; 305, hollow plate; 306, mounting hole; 307, spray head; 308, rolling rod; 309, shielding plate; 310, hole; 4, drying assembly; 401, frame; 402, hollow pipe; 403, second fan body; 404, heating rod; 405, ventilation hole; 406, protective cover; 407, shielding net; 5, winding device body; 6, pull-out hole; 7, filter screen frame; 8, liquid discharge pipe; 9, bolted plate; 10, air cylinder telescopic rod body; 11, adjusting frame; 12, auxiliary wheel. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0028] Please refer to Figures 1-6 The utility model provides technical scheme:

[0029] A kind of wire insulation layer damage detection device, including bottom plate 1, detection assembly 2 is bolted on the top of bottom plate 1, cleaning assembly 3 is bolted on the top of bottom plate 1, drying assembly 4 is connected in the inside of cleaning assembly 3, winding device body 5 is bolted on the top of bottom plate 1;

[0030] The detection assembly 2 comprises a box shell 201, an adjusting groove 202 is arranged on the top of the inner wall of the box shell 201, a servo motor body 203 is bolted to the right side of the box shell 201, a threaded rod 204 is fixedly connected to the left side of the servo motor body 203, an adjusting block 205 is threadedly connected to the surface of the threaded rod 204, a supporting plate 206 is bolted to the front side of the adjusting block 205, an electric telescopic rod body 207 is bolted to the top of the supporting plate 206, an installation block 208 is bolted to the bottom of the electric telescopic rod body 207, a connecting block 209 is clamped in the installation block 208, an insulation layer detection ring device body 210 is bolted to the bottom of the connecting block 209, and a hollow cover 211 is communicated with the right side of the box shell 201, and a first fan body 212 is fixedly connected to the inside of the hollow cover 211.

[0031] In the embodiment: by arranging the bottom plate 1, the detection assembly 2, the cleaning assembly 3 and the winding device body 5 can be supported, by arranging the detection assembly 2, the surface insulation layer damage of the wire rod can be detected, by arranging the cleaning assembly 3, the surface of the wire rod can be cleaned, by arranging the drying assembly 4, the wire rod cleaned can be dried, by arranging the winding device body 5, the position of the wire rod can be wound, by arranging the box body 301, the adjusting groove 202, the servo motor body 203, the threaded rod 204, the adjusting block 205, the supporting plate 206, the electric telescopic rod body 207, the installation block 208, the connecting block 209, the insulation layer detection ring device body 210, the hollow cover 211 and the first fan body 212, the user adjusts the electric telescopic rod body 207 on the top of the supporting plate 206 first, then adjusts the height of the installation block 208 through the electric telescopic rod body 207, then adjusts the position of the connecting block 209 with the height of the installation block 208, then adjusts the height of the insulation layer detection ring device body 210, so as to adjust to the appropriate position according to the situation, so as to cooperate with the wire rod, then the user contacts the wire rod with the inside of the insulation layer detection ring device body 210, then moves the position of the wire rod by adjusting the winding device body 5, then adjusts the servo motor body 203 according to the situation during the movement, adjusts the threaded rod 204 through the servo motor body 203, adjusts the adjusting block 205 in the adjusting groove 202 through the threaded rod 204, so as to move the position of the supporting plate 206, so as to wind the wire rod through the winding device body 5, and the user needs to adjust the first fan body 212 in the hollow cover 211 during the contact between the wire rod and the inside of the insulation layer detection ring device body 210, so as to have the heat dissipation effect on the surface of the insulation layer detection ring device body 210 and the wire rod.

[0032] Specifically, as Figure 4As shown, the cleaning assembly 3 comprises a box body 301, the right side of the box body 301 is communicated with a first connecting pipe 302, the top of the first connecting pipe 302 is communicated with a water pump body 303, the top of the water pump body 303 is communicated with a second connecting pipe 304, the side away from the water pump body 303 of the second connecting pipe 304 is communicated with a hollow plate 305, and the top of the box body 301 is provided with a mounting hole 306 for cooperating with the drying assembly 4.

[0033] Specifically, as shown in the figure, Figure 4 As shown, the inside of the hollow plate 305 is communicated with a plurality of spray heads 307, and the hollow plate 305 is bolted to the top of the inner wall of the box body 301.

[0034] Specifically, as shown in the figure, Figure 4 As shown, the inside of the box body 301 is rotatably connected with a rolling rod 308, and the inside of the box body 301 is fixedly connected with a shielding plate 309, and the front side of the shielding plate 309 is provided with a hole 310.

[0035] In this embodiment: by setting the box body 301, the first connecting pipe 302, the water pump body 303, the second connecting pipe 304, the hollow plate 305 and the plurality of spray heads 307, the water pump body 303 can be adjusted by the user, so that the water pump body 303 is used in cooperation with the first connecting pipe 302 and the second connecting pipe 304, the cleaning liquid in the box body 301 is guided to the inside of the hollow plate 305, and then the plurality of spray heads 307 are used to spray the surface of the wire in the hollow plate 305, so as to clean the surface of the wire. By setting the mounting hole 306, the drying assembly 4 can be placed conveniently. By setting the rolling rod 308, the wire position moving process can be assisted to reduce the deviation. By setting the shielding plate 309 and the hole 310, the inside of the box body 301 can be blocked by the shielding plate 309, and the wire can be moved in the inside of the box body 301 by setting the hole 310.

[0036] Specifically, as shown in the figure, Figure 3 As shown, the drying assembly 4 comprises a frame 401, the top of the frame 401 is communicated with a hollow pipe 402, the inside of the hollow pipe 402 is fixedly connected with a second fan body 403, the inside of the frame 401 is fixedly connected with a heating rod 404, and the inside of the frame 401 is provided with a plurality of ventilation holes 405.

[0037] Specifically, as shown in the figure, Figure 3 As shown, the top of the hollow pipe 402 is clamped with a protective cover 406, and the inside of the protective cover 406 is fixedly connected with a shielding net 407.

[0038] In the embodiment: through the setting frame 401, hollow tube 402, second fan body 403, heating rod 404 and several ventilation holes 405, through the user to the second fan body 403 adjustment, then the user to the heating rod 404 adjustment, then make the second fan body 403 to the gas suction hollow tube 402 inside, then with the heating rod 404 cooperation, then through the frame 401 inside set up several ventilation holes 405 to the surface of the wire blowing, the role of drying treatment of wire, through the setting of protective cover 406 and shielding net 407, can shield the top of hollow tube 402, reduce the dust suction into the inside of hollow tube 402 effect.

[0039] Specifically, as shown in Figure 5 The left side of the box body 301 is provided with a pull hole 6, and the pull hole 6 is connected with a filter screen frame 7. The left side of the box body 301 is communicated with a drain pipe 8.

[0040] Specifically, as shown in Figure 6 The left side of the box shell 201 is fixedly connected with a bolted plate 9, and the top of the bolted plate 9 is fixedly connected with a cylinder telescopic rod body 10. The bottom of the cylinder telescopic rod body 10 is fixedly connected with an adjusting frame 11. The bottom of the adjusting frame 11 is welded with a supporting frame 13, and the opposite side of the two supporting frames 13 is rotatably connected with an auxiliary wheel 12.

[0041] In the embodiment: through the setting pull hole 6, can be used to the user to the filter screen frame 7 and the box body 301 splicing effect, through the setting filter screen frame 7, can be used to filter the cleaning liquid after use, in order to facilitate the effect of subsequent recycling, through the setting of drain pipe 8, can be used to discharge the cleaning liquid in the box body 301 from the box body 301, through the setting of bolted plate 9, cylinder telescopic rod body 10, adjusting frame 11, supporting frame 13 and auxiliary wheel 12, can be used to support the cylinder telescopic rod body 10 through the bolted plate 9, then the user adjusts the cylinder telescopic rod body 10, makes the cylinder telescopic rod body 10 adjust the height of the adjusting frame 11, then makes the adjusting frame 11 adjust the height of the supporting frame 13, then through the auxiliary wheel 12 and the surface of the wire contact, so as to achieve the effect of facilitating the movement of the wire position.

[0042] Working principle: in the process of need to detect the wire, the user on the support plate 206 top electric telescopic rod body 207 adjustment, then make electric telescopic rod body 207 on the mounting block 208 height adjustment, then with the mounting block 208 height adjustment, the position of the connecting block 209 moves, then the height of the insulating layer detection ring device body 210 adjustment, in order to adjust to the appropriate position according to the situation, then the user manually through the cleaning assembly 3, drying assembly 4 and detection assembly 2 after the contact with the winding device body 5, then by adjusting the water pump body 303, make water pump body 303 and the first connecting pipe 302 and the second connecting pipe 304 cooperation, to the inside of the box 301 clean liquid lead to the inside of the hollow plate 305, then through several spray head 307 on the inside of the hollow plate 305 line surface spraying cleaning fluid, the effect of cleaning the surface of the wire, then after the cleaning is completed, by the user on the second fan body 403 adjustment, then the user on the heating rod 404 adjustment, then make the second fan body 403 on the gas into the inside of the hollow tube 402, then with the heating rod 404 cooperation, then through the frame 401 inside opening several air vents 405 on the surface of the wire blowing, the effect of drying the wire, then make the wire through the insulating layer detection ring device body 210 insulating layer detection effect, with the winding of the wire, make servo motor body 203 on the screw rod 204 adjustment, then make the screw rod 204 on the adjustment block 205 in the inner wall of the adjustment groove 202 adjustment, make the adjustment block 205 on the connecting block 209 position movement, in order to according to the position of the wire movement, then detection complete after winding on the surface of the winding device body 5 effect.

[0043] The above is only the preferred embodiment of the present application, and is not intended to limit the present application, any modification, equivalent replacement and improvement within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A wire insulation layer breakage detection device comprising a base plate (1), characterized in that: The top of the bottom plate (1) is bolted with a detection assembly (2), the top of the bottom plate (1) is bolted with a cleaning assembly (3), the inside of the cleaning assembly (3) is clamped with a drying assembly (4), the top of the bottom plate (1) is bolted with a winding device body (5); The detection assembly (2) comprises a box shell (201), an adjusting groove (202) is formed in the top of the inner wall of the box shell (201), a servo motor body (203) is bolted to the right side of the box shell (201), a threaded rod (204) is fixedly connected to the left side of the servo motor body (203), an adjusting block (205) is threadedly connected to the surface of the threaded rod (204), a supporting plate (206) is bolted to the front side of the adjusting block (205), an electric telescopic rod body (207) is bolted to the top of the supporting plate (206), an installation block (208) is bolted to the bottom of the electric telescopic rod body (207), a connecting block (209) is clamped in the installation block (208), an insulation layer detection ring device body (210) is bolted to the bottom of the connecting block (209), and a hollow cover (211) is communicated to the right side of the box shell (201). The first fan body (212) is fixedly connected in the hollow cover (211).

2. The wire insulation layer breakage detection device according to claim 1, characterized by: The cleaning assembly (3) comprises a box body (301), a first connecting pipe (302) is communicated to the right side of the box body (301), a water pump body (303) is communicated to the top of the first connecting pipe (302), a second connecting pipe (304) is communicated to the top of the water pump body (303), a hollow plate (305) is communicated to the side, away from the water pump body (303), of the second connecting pipe (304), and a mounting hole (306) is formed in the top of the box body (301) and used in cooperation with the drying assembly (4).

3. The wire insulation layer breakage detection device according to claim 2, characterized by: A plurality of spray heads (307) are communicated in the inside of the hollow plate (305), and the hollow plate (305) is bolted to the top of the inner wall of the box body (301).

4. The wire insulation layer breakage detection device according to claim 2, characterized by: A rolling rod (308) is rotatably connected in the inside of the box body (301), and a shielding plate (309) is fixedly connected in the inside of the box body (301). A hole (310) is formed in the front side of the shielding plate (309).

5. The wire insulation breakage detection device according to claim 1, characterized by: The drying assembly (4) comprises a frame (401), a hollow pipe (402) is communicated to the top of the frame (401), a second fan body (403) is fixedly connected in the inside of the hollow pipe (402), a heating rod (404) is fixedly connected in the inside of the frame (401), and a plurality of ventilation holes (405) are formed in the inner side of the frame (401).

6. The wire insulation breakage detection device according to claim 5, characterized by: A protective cover (406) is clamped to the top of the hollow pipe (402), and a shielding net (407) is fixedly connected in the inside of the protective cover (406).

7. The wire insulation breakage detection device according to claim 2, characterized by: A pull-out hole (6) is formed in the left side of the box body (301), a filter screen frame (7) is clamped in the inside of the pull-out hole (6), and a liquid discharge pipe (8) is communicated to the left side of the box body (301).

8. The wire insulation breakage detection device according to claim 1, characterized by: The left side of the box shell (201) is fixedly connected with a bolted plate (9), the top of the bolted plate (9) is fixedly connected with a cylinder telescopic rod body (10), the bottom of the cylinder telescopic rod body (10) is fixedly connected with an adjusting frame (11), the bottom of the adjusting frame (11) is welded with a support frame (13), and the opposite sides of the two support frames (13) are rotatably connected with auxiliary wheels (12).

Citation Information

Patent Citations

  • Cable insulation layer damage detection device

    CN221987837U