Toner cartridge convenient for full inspection and automatic sealing film removal
By introducing a movable stirring component and a reusable sealing film structure into the toner cartridge, automatic sealing film removal and secondary use of the sealing film are achieved, solving the problems of cumbersome operation, environmental pollution and resource waste caused by manual film tearing, and improving production efficiency and user experience.
Patent Information
- Application Number
- CN202520249719.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-17
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2035-02-17
AI Technical Summary
Existing toner cartridges require manual removal of the sealing film before use, which leads to cumbersome operation, environmental pollution, and health hazards. Furthermore, they have low production efficiency and serious resource waste. Traditional designs cannot automatically remove the film, and the sealing film cannot be reused.
It adopts a movable stirring component and a reusable sealing film structure. The stirring frame drives the sealing film to be automatically removed and wrapped. Combined with the dotted tear section and the positioning hole connection section, it realizes automatic sealing film removal and secondary use of the sealing film.
It simplifies the testing process, improves production efficiency, enhances user experience, reduces the risk of toner diffusion, and lowers resource waste and production costs.
Smart Images

Figure CN223742945U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carbon powder box technical field especially relates to a carbon powder box convenient to full inspection and automatic film removal. BACKGROUND
[0002] In the current compatible selenium drum market, most products adopt the design of manually tearing off the sealing film, and the customer needs to manually pull out the sealing film from the powder outlet of the powder tank before use, which not only increases the steps before use and affects the experience satisfaction, but also the carbon powder adhered to the surface of the sealing film is easy to diffuse into the air during the film tearing process, causing environmental pollution and health hazards. In addition, the carbon powder box often needs to be fully detected before leaving the factory to ensure the qualified rate. The present application solves the problem of manually tearing off the sealing film by connecting the sealing film with the stirring frame, but the stirring frame gear needs to be removed before detection to avoid the stirring frame rotating during the test process, which causes the sealing film to be accidentally torn off. Therefore, the selenium drum mounting gear needs to be disassembled again after the detection is qualified, which seriously reduces the production efficiency, increases the labor and material costs, and repeated disassembly and assembly easily causes secondary pollution of the parts, causing printing quality problems.
[0003] In addition, the traditional sealing film structure adopts simple roll-shaped plastic film welding or bonding on the outside of the powder outlet of the powder tank, and the sealing film is directly discarded after being torn off, which cannot be reused, causing resource waste. The connection strength between the sealing film and the powder tank is greatly affected by the batch difference of the material. When the welding strength is insufficient, it is easy to fall off during transportation, and when the strength is too high, it is difficult to tear off the film or the film is broken, affecting the normal opening of the powder outlet. At the same time, the existing design needs to additionally weld PET stirring blades on the stirring frame to stir the carbon powder, further increasing the production process and cost.
[0004] Therefore, a new type of carbon powder box structure that takes into account the full detection efficiency, automatic film tearing function and film reuse is needed to solve the problems of low production efficiency, complicated operation, resource waste and environmental pollution in the prior art. UTILITY MODEL CONTENTS
[0005] In view of the defects of the above-mentioned prior art, the utility model provides a carbon powder box convenient to full inspection and automatic film removal, which aims to solve the problems of low production efficiency, complicated operation, resource waste and environmental pollution in the prior art.
[0006] To achieve the above object, the technical scheme adopted by the utility model is: a toner cartridge convenient for full inspection and automatic film removal, comprising a powder bin, the powder bin is provided with a shiftable stirring assembly and a film sealing reuse structure, the shiftable stirring assembly comprises a stirring frame located in the powder bin and a stirring frame gear located at one side of a conductive end of the powder bin, the conductive end of the stirring frame is sequentially provided with an outer circular rod section and an inner square rod section from outside to inside, and a square hole matched with the inner square rod section is arranged in the inner hole of the stirring frame gear, the film sealing reuse structure comprises a film sealing pad arranged at a powder outlet of the powder bin and a film connected between the film sealing pad and the stirring frame, and a dotted line tearing part is arranged at the connection between the film and the film sealing pad, and the film is wound on the stirring frame after being torn off by the stirring frame.
[0007] Based on the above, the toner cartridge convenient for full inspection and automatic film removal has the beneficial effects of solving the problems of low production efficiency, complicated operation, resource waste and environmental pollution in the prior art toner cartridge technology, mainly embodied in that:
[0008] 1、The shiftable stirring assembly in the powder bin enables the detection to be completed without disassembling the stirring frame gear during full inspection, specifically, the outer circular rod section and the inner square rod section on the stirring frame are matched with the square hole of the stirring frame gear, so that the stirring frame gear is limited on the outer circular rod section during detection, and the toner cartridge is positioned on the inner square rod section during normal operation, thereby simplifying the detection process and improving the production efficiency.
[0009] 2、In the utility model, the user does not need to manually tear off the film, the film can be automatically removed and wound thereon by the stirring frame, and the dotted line tearing part ensures that the film can be smoothly torn off, thereby simplifying the operation steps of the user, improving the user experience satisfaction, avoiding the carbon powder diffusion problem that may occur during manual film tearing, and protecting the environment and the health of the user.
[0010] 3、The utility model connects the film with the stirring frame, so that the film can be reused after use, instead of being directly discarded as in the traditional design, thereby reducing the need for additional welding of PET stirring blades on the stirring frame and reducing the production process and cost.
[0011] Further, a blocking block is symmetrically arranged at one end of the inner square rod section close to the outer circular rod section, for limiting the activity range of the stirring frame gear on the outer circular rod section during detection.
[0012] Based on the above, the beneficial effects of the two symmetrical blocking blocks are to accurately limit the movement range of the stirring frame gear on the outer circular rod section, ensuring that the stirring frame gear does not exceed the predetermined movement area during full inspection, thereby avoiding the stirring frame gear entering the inner square rod section to drive the stirring frame to rotate, causing the sealing film to be torn and prematurely invalid, ensuring the stability and accuracy of the detection process.
[0013] Further, the outer circular rod section and the inner square rod section are hollow structures, and the square hole is provided with a plurality of nested clamping grooves around one end of the outer side, wherein two nested clamping grooves are symmetrically arranged between each other and are matched with two blocking blocks, and the hollow structure can be inwardly compressed to reduce the diameter, facilitating the matching of the nested clamping grooves on the blocking blocks, and the stirring frame gear moves from the outer circular rod section to the inner square rod section.
[0014] Based on the above, the beneficial effects of the hollow structure are to inwardly compress the diameter, so that the stirring frame gear can be more conveniently moved from the outer circular rod section to the inner square rod section, thereby simplifying the assembly and disassembly process and reducing the time and complexity of manual operation; the beneficial effects of the nested clamping groove are to match the blocking block, thereby stably driving the stirring frame to rotate.
[0015] Further, the sealing film and the stirring frame are connected at the connecting part of the positioning hole, and a plurality of positioning holes are uniformly arranged on the positioning hole connecting part, and a plurality of positioning clamping columns are uniformly arranged on the stirring frame, and each positioning hole is matched with one positioning clamping column.
[0016] Based on the above, the beneficial effects of the positioning hole connecting part and the positioning clamping column are to ensure the stable connection between the sealing film and the stirring frame, preventing accidental falling during transportation.
[0017] Further, the conductive end of the powder bin is further provided with an intermediate gear engaged with the stirring frame gear and a first powder roller gear engaged with the intermediate gear, and the powder outlet of the powder bin is provided with a powder roller, and the gear end of the powder bin is provided with a driving gear and a second powder roller gear engaged with the driving gear, and the iron shaft of the powder roller is in D-shaped structure, and the first powder roller gear and the second powder roller gear are provided with D-shaped holes matched with the D-shaped structure, and the intermediate gear rotates synchronously with the driving gear through the powder roller, and the driving gear is connected with the driving structure inside the printer.
[0018] Based on the above, the beneficial effects of the D-shaped structure are to ensure the close cooperation between the powder roller and the first powder roller gear and the second powder roller gear, avoid the loosening or misalignment caused by improper assembly, improve the overall reliability and durability of the equipment, and prolong the service life.
[0019] In order to make the above features of the utility model and the purposes to be achieved more clearly, the utility model will be further described below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is a perspective view of the utility model;
[0021] Figure 2 is another perspective view of the utility model from another angle;
[0022] Figure 3 is a schematic view of the cooperation of the stirring frame and the sealing film of the utility model;
[0023] Figure 4 is a position schematic view of the sealing film pad of the utility model;
[0024] Figure 5 is a sectional view of the utility model;
[0025] Figure 6 is a schematic view of the stirring frame gear of the utility model;
[0026] Figure 7 is a schematic view of the outer circular rod segment and the inner square rod segment of the utility model.
[0027] BRIEF DESCRIPTION OF DRAWINGS: 1 - powder bin, 2 - shiftable stirring assembly, 21 - stirring frame, 211 - outer circular rod segment, 212 - inner square rod segment, 213 - blocking clamping block, 214 - hollow structure, 215 - positioning clamping column, 22 - stirring frame gear, 221 - square hole, 2211 - nested clamping groove, 3 - sealing film multipurpose structure, 31 - sealing film pad, 32 - sealing film, 321 - dotted line tearing part, 322 - positioning hole connecting part, 3221 - positioning hole, 4 - intermediate gear, 5 - first powder feeding roller gear, 6 - powder feeding roller, 7 - driving gear, 8 - second powder feeding roller gear. DETAILED DESCRIPTION
[0028] As Figures 1-7As shown, a toner cartridge facilitating full detection and automatic film removal, comprising a powder bin 1, the powder bin 1 is provided with a displaceable stirring assembly 2 and a film reuse structure 3, the displaceable stirring assembly 2 comprises a stirring frame 21 located in the powder bin 1 and a stirring frame gear 22 located on one side of the conductive end of the powder bin 1, the conductive end of the stirring frame 21 is provided with an outer circular rod segment 211 and an inner square rod segment 212 from outside to inside, and the inner hole of the stirring frame gear 22 is provided with a square hole 221 matched with the inner square rod segment 212; the film reuse structure 3 comprises a film pad 31 arranged at the powder outlet of the powder bin 1 and a film 32 connected between the film pad 31 and the stirring frame 21, and a dashed line tearing part 321 is arranged at the connection between the film 32 and the film pad 31, and the film 32 is wound on the stirring frame 21 after being torn off by the stirring frame 21.
[0029] The inner square rod segment 212 is symmetrically provided with a blocking block 213 near one end of the outer circular rod segment 211, for limiting the activity range of the stirring frame gear 22 on the outer circular rod segment 211 during detection.
[0030] The outer circular rod segment 211 and the inner square rod segment 212 are provided with a hollow structure 214 in the middle, and the periphery of the square hole 221 near one end of the outer side is provided with a plurality of nested clamping grooves 2211, wherein, between every two nested clamping grooves 2211, a blocking block 213 is symmetrically arranged and matched with two blocking blocks 213, and the two sides of the hollow structure 214 can be inwardly extruded to reduce the diameter, so as to facilitate the matching of the nested clamping grooves 2211 on the blocking blocks 213, and the stirring frame gear 22 moves from the outer circular rod segment 211 to the inner square rod segment 212.
[0031] The connection between the film 32 and the stirring frame 21 is provided with a positioning hole connecting part 322, a plurality of positioning holes 3221 are uniformly arranged on the positioning hole connecting part 322, and a plurality of positioning clamping columns 215 are uniformly arranged on the stirring frame 21, and each positioning hole 3221 is matched with one positioning clamping column 215.
[0032] The conductive end of the powder bin 1 is further provided with an intermediate gear 4 engaged with the stirring frame gear 22 and a first powder feeding roller gear 5 engaged with the intermediate gear 4, the powder outlet of the powder bin 1 is further provided with a powder feeding roller 6, the gear end of the powder bin 1 is provided with a driving gear 7 and a second powder feeding roller gear 8 engaged with the driving gear 7, the two ends of the powder feeding roller shaft 7 are D-shaped structures, the first powder feeding roller gear 5 and the second powder feeding roller gear 8 are provided with D-shaped holes matched with the D-shaped structures, the intermediate gear 4 rotates synchronously with the driving gear 7 through the powder feeding roller 6, and the driving gear 7 is connected with the driving structure inside the printer.
[0033] In summary, the specific embodiment of the utility model is: when full inspection is carried out, the stirring frame gear 22 is located on the outer circular rod section 211 of the stirring frame 21, at this time, the blocking block 213 limits the axial movement range of the stirring frame gear 22, so that it cannot be engaged with the square hole 221 of the inner square rod section 212, during the detection process, after the driving gear 7 is connected with the printer driving structure, power is sequentially transmitted to the second powder roller gear 8, the powder roller 6, the first powder roller gear 5, the intermediate gear 4, at this time, the stirring frame gear 22 is engaged with the intermediate gear 4, but because it is in the free state of the outer circular rod section 211, it cannot drive the stirring frame 21 to rotate, and the stirring frame 21 remains stationary because it is not driven, so that it is ensured that the sealing film 32 cannot be accidentally torn off.
[0034] After the detection is qualified, the nested clamping groove 2211 is aligned with the blocking block 213 by pressing the hollow structure 214, the stirring frame gear 22 is moved from the outer circular rod section 211 to the inner square rod section 212, at this time, the square hole 221 is engaged with the inner square rod section 212, after the user installs the toner cartridge, the printer driving structure drives the driving gear 7 to rotate, power is sequentially transmitted to the stirring frame 21 through the second powder roller gear 8, the powder roller 6, the first powder roller gear 5, the intermediate gear 4 and the stirring frame gear 22, when the stirring frame 21 rotates, the sealing film 32 is pulled by the positioning hole 3221 of the positioning clamping column 215 and the positioning hole connecting part 322 of the sealing film 32, so that the dashed line tear part 321 is broken, the sealing film 32 is torn off and wound on the surface of the stirring frame 21, at the same time, the stirring frame 21 continuously stirs the toner, the torn sealing film 32 contacts the toner as a stirring blade, and the sealing film reuse is realized.
[0035] The above only describes the most optimal solution embodiment of the utility model, and is not used to limit the utility model, and various modifications or replacements of the utility model made by those skilled in the art without departing from the essence and protection scope of the utility model should be within the protection scope of the utility model.
Claims
1. A toner cartridge facilitating full inspection and automatic film seal removal, characterized by: The application relates to a powder bin (1) which is provided with a movable stirring assembly (2) and a sealing film multipurpose structure (3), the movable stirring assembly (2) comprises a stirring frame (21) located in the powder bin (1) and a stirring frame gear (22) located at the conductive end of the powder bin (1), the conductive end of the stirring frame (21) is sequentially provided with an outer circular rod section (211) and an inner square rod section (212) from outside to inside, and the inner hole of the stirring frame gear (22) is provided with a square hole (221) matched with the inner square rod section (212); the sealing film multipurpose structure (3) comprises a sealing film pad (31) arranged at the powder outlet of the powder bin (1) and a sealing film (32) connected between the sealing film pad (31) and the stirring frame (21), a broken line tearing part (321) is arranged at the connecting position between the sealing film (32) and the sealing film pad (31), and the sealing film (32) is wound on the stirring frame (21) after being torn off by the stirring frame (21).
2. The toner cartridge of claim 1, wherein: The inner square rod section (212) is symmetrically provided with a blocking block (213) at one end close to the outer circular rod section (211), so as to limit the activity range of the stirring frame gear (22) on the outer circular rod section (211) during detection.
3. The toner cartridge of claim 1, wherein: The outer circular rod section (211) and the inner square rod section (212) are provided with a hollow structure (214) in the middle, a plurality of nested clamping grooves (2211) are arranged around one end of the square hole (221) close to the outer side, every two nested clamping grooves (2211) are symmetrically arranged and matched with two blocking blocks (213), the hollow structure (214) on both sides can be inwardly extruded to reduce the diameter, the nested clamping grooves (2211) are matched on the blocking blocks (213), and the stirring frame gear (22) is moved from the outer circular rod section (211) to the inner square rod section (212).
4. The toner cartridge of claim 1, wherein: Positioning hole connecting parts (322) are arranged at the connecting position between the sealing film (32) and the stirring frame (21), a plurality of positioning holes (3221) are uniformly arranged on the positioning hole connecting parts (322), and a plurality of positioning clamping columns (215) are uniformly arranged on the stirring frame (21), and every positioning hole (3221) is matched with one positioning clamping column (215).
5. The toner cartridge of claim 1, wherein: The conductive end of the powder bin (1) is further provided with an intermediate gear (4) engaged with the stirring frame gear (22) and a first powder feeding roller gear (5) engaged with the intermediate gear (4), a powder feeding roller (6) is arranged outside the powder outlet of the powder bin (1), the gear end of the powder bin (1) is provided with a driving gear (7) and a second powder feeding roller gear (8) engaged with the driving gear (7), the two ends of the powder feeding roller iron shaft (7) are D-shaped structures, the first powder feeding roller gear (5) and the second powder feeding roller gear (8) are provided with D-shaped holes matched with the D-shaped structures, the intermediate gear (4) rotates synchronously with the driving gear (7) through the powder feeding roller (6), and the driving gear (7) is connected with the driving structure inside the printer.