Polyacrylamide concentration tower
By continuously heating and stirring the polyacrylamide solution through a circulation component, and utilizing residual heat to clean the inner wall deposits, the equipment problems caused by increased viscosity are solved, and the evaporation efficiency and equipment stability are improved.
Patent Information
- Application Number
- CN202520262114.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-19
AI Technical Summary
The viscosity of the polyacrylamide solution increases during heating, causing it to adhere to the inner wall of the concentration tower and the agitator, affecting equipment operation and product quality, and resulting in low heat utilization efficiency.
A circulating component is used for continuous heating and stirring. The residual heat is used to scrape off the deposits on the inner wall with a cleaning blade, preventing the stirring plate from becoming clogged.
It improves evaporation efficiency, avoids heat waste and agitator blockage, and ensures stable equipment operation and product quality.
Smart Images

Figure CN223746984U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the polyacrylamide production technical field, concretely relates to a polyacrylamide concentration column. BACKGROUND
[0002] The polyacrylamide concentration column mainly includes bottom tower, top tower, exhaust fan, condenser and liquid phase collector and other components. Among them, the top tower is equipped with the top tower on the bottom tower, and the heater is equipped with the bottom end of the bottom tower, and the gear switch is equipped with the heater, and the feeding window is hingedly arranged on the side surface of the bottom tower, and the observation window is arranged on the feeding window. The end of the top tower close to the bottom tower is provided with a gas phase distributor, and the end of the top tower away from the bottom tower is provided with a liquid phase distributor. The top of the top tower is connected with the exhaust fan through the gas outlet pipe, the exhaust fan is connected with the condenser through the condensing pipe, and the condenser is connected with the liquid phase collector through the liquid phase collection pipe.
[0003] In the heating process, the temperature of the polyacrylamide solution increases, which causes the increase of its viscosity. When the viscosity increases to a certain extent, the solution may adhere to the inner wall of the concentration column, the stirrer and other parts in contact with the solution. This viscous adhesion phenomenon not only affects the normal operation of the equipment, but also may cause damage to the equipment. Adhesion to the inner wall: the solution adheres to the inner wall of the concentration column, which reduces the effective volume of the equipment and reduces the production efficiency. At the same time, the adhering material may fall off and mix into the product, affecting the quality of the product. Adhesion to the stirrer: the solution adheres to the stirrer, which increases the rotating resistance of the stirrer and even causes the stirrer to jam. This not only affects the stirring effect of the equipment, but also may cause damage to the equipment. Due to the viscous adhesion of the polyacrylamide solution, the stirrer may be subjected to a large resistance during rotation. When the resistance increases to a certain extent, the stirrer may stop rotating, i.e. jamming occurs. The jamming of the stirring structure may cause the following problems: decreased stirring effect: the stirrer cannot work normally, which reduces the mixing effect of the solution and affects the quality and production efficiency of the product; equipment damage: the stirrer is subjected to excessive resistance for a long time, which may cause damage to the equipment, such as motor burnout, stirrer shaft breakage, etc. In the heating process, the concentration column needs to consume a large amount of energy to provide heat. However, due to factors such as heat preservation performance of the equipment, heat transfer efficiency and heat loss during operation, part of the heat may be lost and cannot be effectively utilized. SUMMARY
[0004] The utility model aims at providing a polyacrylamide concentration column to solve the problems raised in the background art.
[0005] A polyacrylamide concentration column, comprising,
[0006] The main body of the concentration column;
[0007] The circulating assembly is arranged at the inner wall of the concentration tower body, wherein: the circulating assembly comprises a supply pipe, a discharge pipe, a storage shell, a heating hole, a heating shell, a mounting rod, a preheating pipe, a swing rod, a cleaning knife, a circulating plate, a stirring plate and a limiting groove, the heating shell is rotationally embedded at the bottom of the inner wall of the concentration tower body, the discharge pipe is arranged in communication with the heating shell, the supply pipe is rotationally inserted at the bottom of the outer wall of the heating shell, the heating hole is arranged at the inner wall of the heating shell, the supply pipe and the heating hole are arranged in communication with each other, the heating hole and the preheating pipe are arranged in communication with each other, the mounting rod is fixedly arranged at the center of the bottom of the outer wall of the storage shell, the preheating pipe is matched with the storage shell, the swing rod is rotationally inserted at the outer wall of the mounting rod, the cleaning knife is fixedly arranged at one end of the outer wall of the swing rod, the circulating plate is fixedly arranged at the outer wall of the swing rod, the stirring plate is fixedly arranged at the outer wall of the mounting rod, the limiting groove is arranged at the outer wall of the stirring plate, and the limiting groove and the circulating plate are matched with each other, and the cleaning knife, the heating shell and the stirring plate are matched with each other.
[0008] Further, the outer wall of the mounting rod is fixedly provided with an isolation shell, and the outer wall of the isolation shell is fixedly provided with a circulating motor, and the output end of the circulating motor is fixedly arranged at the center of one end of the outer wall of the swing rod.
[0009] Further, the outer wall of the preheating pipe is fixedly provided with a mixing plate.
[0010] Further, the inner wall of the top end of the concentration tower body is embedded with a conveying block, and the outer wall bottom support of the conveying block is fixedly arranged at the center of the inner wall bottom of the storage shell.
[0011] Further, the outer wall of the concentration tower body is fixedly provided with an observation window.
[0012] Further, the conveying block is arranged in communication with an external tail gas treatment device through a pipeline.
[0013] Compared with the prior art, the beneficial effects of the present application are:
[0014] Through the circulating assembly, the polyacrylamide raw materials can be uniformly and continuously heated and stirred, the surface area of the raw materials is increased, the evaporation efficiency is improved, the waste heat is utilized, the waste of heat is avoided, the inner wall of the heating shell is scraped and cleaned, the attachments are avoided, the stirring plate is prevented from being blocked, and the stirring efficiency is ultimately low. BRIEF DESCRIPTION OF DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with embodiments of the present application, and do not constitute a limitation on the present application. In the drawings:
[0016] Fig. 1 It is a perspective view of the utility model;
[0017] Fig. 2 It is a partial half-section perspective view of the utility model;
[0018] Fig. 3 It is a perspective view of the circulating plate of the utility model.
[0019] In the figure: 1, the main body of the concentration tower; 2, the conveying block; 3, the supply pipe; 4, the discharge pipe; 5, the storage shell; 6, the heating shell; 7, the mounting rod; 8, the preheating pipe; 9, the circulating motor; 10, the swing rod; 11, the cleaning knife; 12, the circulating plate; 13, the stirring plate; 14, the limiting groove; 101, the observation window; 601, the heating hole; 701, the isolation shell; 801, the mixing plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0021] In the description of the utility model, it should be explained that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0022] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, and can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0023] Please refer to Figs. 1-3 The technical solutions provided by the embodiment are as follows:
[0024] A polyacrylamide concentration tower, comprising,
[0025] The concentrated tower body 1;
[0026] The circulating assembly is arranged at the inner wall of the concentrated tower body 1, wherein: the circulating assembly comprises a supply pipe 3, a discharge pipe 4, a storage shell 5, a heating hole 601, a heating shell 6, a mounting rod 7, a preheating pipe 8, a swing rod 10, a cleaning knife 11, a circulating plate 12, a stirring plate 13 and a limiting groove 14, the heating shell 6 is rotationally embedded at the bottom of the inner wall of the concentrated tower body 1, the discharge pipe 4 is arranged in communication with the heating shell 6, the supply pipe 3 is rotationally inserted at the bottom of the outer wall of the heating shell 6, the heating hole 601 is arranged at the inner wall of the heating shell 6, the supply pipe 3 and the heating hole 601 are arranged in communication with each other, the heating hole 601 is arranged in communication with the preheating pipe 8, the mounting rod 7 is fixedly arranged at the center of the bottom of the outer wall of the storage shell 5, the preheating pipe 8 is matched with the storage shell 5, the swing rod 10 is rotationally inserted at the outer wall of the mounting rod 7, the cleaning knife 11 is fixedly arranged at one end of the outer wall of the swing rod 10, the circulating plate 12 is fixedly arranged at the outer wall of the swing rod 10, the stirring plate 13 is fixedly arranged at the outer wall of the mounting rod 7 on both sides, the limiting groove 14 is arranged at the outer wall of the stirring plate 13, the limiting groove 14 is matched with the circulating plate 12, and the cleaning knife 11, the heating shell 6 and the stirring plate 13 are matched with each other.
[0027] In the specific embodiment of the utility model, through the circulating assembly, the polyacrylamide raw materials can be uniformly and continuously heated and stirred, the surface area of the raw materials is improved, the evaporation efficiency is improved, the waste heat is utilized, the waste of heat is avoided, the inner wall of the heating shell 6 is scraped and cleaned, the attachments are avoided, the stirring plate 13 is prevented from being blocked, and finally the stirring efficiency is low. First, the concentrated tower body 1 is arranged at the specified working position, then the output end of the conveying pipe is communicated to the external tail gas treatment device, dry hot air is conveyed through the supply pipe 3, the continuous heating of the heating shell 6 is completed, the raw materials at the inner wall of the heating shell 6 are heated, the hot air of heat exchange is conveyed to the inside of the preheating pipe 8 through the heating hole 601, finally the bottom of the storage shell 5 where the raw materials are accumulated is preheated, the raw materials are foamed by dry air, the volume is increased, the density of the raw materials is reduced, after continuous heating, part of the raw materials is attached to the inner wall of the heating shell 6, the supply pipe 3 and the heating shell 6 are rotated under the driving of the external motor, after stirring is completed through the stirring plate 13, the circulating motor 9 is started, the swing rod 10 is rotated, the attachments of the heating shell 6 are scraped by the stirring plate 13, the attachments are blocked, the swing rod 10 drives the cleaning knife 11 to clean the edge of the stirring plate 13, so that the attachments avoid blocking the gap of the stirring plate 13 and the heating shell 6, and then the product is discharged through the supply pipe 3.
[0028] Specific, the outer wall of the mounting rod 7 is fixedly provided with a isolation shell 701, and the outer wall of the isolation shell 701 is fixedly provided with a circulating motor 9, and the output end of the circulating motor 9 is fixedly provided at the outer wall center of one end of a swing rod 10.
[0029] In the embodiment of the utility model, the output end of the circulating motor 9 is fixedly provided at the outer wall center of one end of the swing rod 10, so that stable power output can be guaranteed.
[0030] Specific, the outer wall of the preheating pipe 8 is fixedly provided with a mixing plate 801.
[0031] In the embodiment of the utility model, the outer wall of the preheating pipe 8 is fixedly provided with the mixing plate 801, so that the stirring of raw materials can be improved.
[0032] Specific, the top end inner wall of the concentration tower main body 1 is embedded with a conveying block 2, and the outer wall bottom support of the conveying block 2 is fixedly provided at the inner wall bottom center of a storage shell 5.
[0033] In the embodiment of the utility model, the outer wall bottom support of the conveying block 2 is fixedly provided at the inner wall bottom center of the storage shell 5, so that stable installation can be guaranteed.
[0034] Specific, the outer wall of the concentration tower main body 1 is fixedly provided with an observation window 101.
[0035] In the embodiment of the utility model, the observation window 101 can facilitate monitoring of the concentration step.
[0036] Specific, the conveying block 2 is connected to an external tail gas treatment device through a pipeline.
[0037] In the embodiment of the utility model, the conveying block 2 is connected to the external tail gas treatment device through the pipeline, is connected to the top tower through the conveying block 2, is used for extracting the gas generated in the concentration process, a condenser is connected to the air extractor through a condensing pipe, condenses the extracted gas, a liquid phase collector is connected to the condenser through a liquid phase collection pipe, is used for collecting the condensed liquid, a gas phase distributor is located at the end of the top tower close to the bottom tower, is used for uniformly distributing the gas into the concentration tower, and a liquid phase distributor is located at the end of the top tower away from the bottom tower, is used for uniformly distributing the liquid into the concentration tower.
[0038] Working principle:
[0039] Through the circulating assembly, the polyacrylamide raw material can be uniformly and continuously heated and stirred, the surface area of the raw material is increased, the evaporation efficiency is improved, the waste heat is utilized, the waste of heat is avoided, the inner wall of the heating shell 6 is scraped and cleaned, the attachments are avoided, the stirring plate 13 is prevented from being blocked, and finally the stirring efficiency is low. First, the concentration tower body 1 is arranged at the specified working position, then the output end of the conveying pipe is communicated to the external tail gas treatment device, the dry hot air is conveyed through the supply pipe 3, the continuous heating of the heating shell 6 is completed, the inner wall of the heating shell 6 is heated, the hot air of heat exchange is conveyed to the inside of the preheating pipe 8 through the heating hole 601, and finally the bottom of the storage shell 5 where the raw material is accumulated is preheated, the raw material is foamed by the dry air, the volume is increased, the density of the raw material is reduced, after continuous heating, part of the raw material is attached to the inner wall of the heating shell 6, the supply pipe 3 and the heating shell 6 are rotated by the external motor, the stirring plate 13 is stirred, the circulating motor 9 is started, the swing rod 10 is rotated, the attachments of the heating shell 6 are scraped by the stirring plate 13, the attachments are blocked, the swing rod 10 drives the cleaning to clean the edge of the stirring plate 13, so that the attachments avoid blocking the gap of the stirring plate 13 and the heating shell 6, and then the product is discharged by the supply pipe 3.
[0040] Finally, it should be noted that: the above only preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the scope of protection of the present application.
Claims
1. A polyacrylamide concentration column, characterized in that, The utility model relates to a concentration tower, including, The concentration tower main part (1); The circulating assembly is located at the inner wall of the concentration tower main part (1), wherein: the circulating assembly includes supply pipe (3), discharge pipe (4), storage shell (5), heating hole (601), heating shell (6), mounting rod (7), preheating pipe (8), swing rod (10), cleaning knife (11), circulating plate (12), stirring plate (13) and limiting groove (14), the heating shell (6) is rotationally embedded at the bottom of the inner wall of the concentration tower main part (1), the discharge pipe (4) is communicated with the heating shell (6), the supply pipe (3) is rotationally inserted at the bottom of the outer wall of the heating shell (6), the heating hole (601) is opened at the inner wall of the heating shell (6), the supply pipe (3) and the heating hole (601) are communicated with each other, the heating hole (601) is communicated with the preheating pipe (8), the mounting rod (7) is fixedly arranged at the bottom center of the outer wall of the storage shell (5), the preheating pipe (8) is matched with the storage shell (5), the swing rod (10) is rotationally inserted at the outer wall of the mounting rod (7), the cleaning knife (11) is fixedly arranged at the outer wall of one end of the swing rod (10), the circulating plate (12) is fixedly arranged at the outer wall of the swing rod (10), the stirring plate (13) is fixedly arranged at the outer wall of both sides of the mounting rod (7), the limiting groove (14) is opened at the outer wall of the stirring plate (13), the limiting groove (14) is matched with the circulating plate (12), the cleaning knife (11), the heating shell (6) and the stirring plate (13) are matched with each other.
2. A polyacrylamide concentration column according to claim 1, characterized in that The outer wall of the mounting rod (7) is fixedly provided with an isolation shell (701), and the outer wall of the isolation shell (701) is fixedly provided with a circulating motor (9), and the output end of the circulating motor (9) is fixedly arranged at the outer wall center of one end of the swing rod (10).
3. A polyacrylamide concentration column according to claim 2, characterised in that The outer wall of the preheating pipe (8) is fixedly provided with a mixing plate (801).
4. A polyacrylamide concentration column according to claim 3, characterised in that The inner wall top end of the concentration tower main part (1) is embedded with a conveying block (2), and the outer wall bottom support of the conveying block (2) is fixedly arranged at the inner wall bottom center of the storage shell (5).
5. A polyacrylamide concentration column according to claim 4, characterised in that The outer wall of the concentration tower main part (1) is fixedly provided with an observation window (101).
6. A polyacrylamide concentration column according to claim 5, wherein The conveying block (2) is communicated with an external tail gas treatment device through a pipeline.