Beer silica gel alkaline leaching device

The dynamic mixing of beer silica gel and alkaline solution is achieved by a stirring device driven by a servo motor, which solves the problems of slow alkali soaking speed and poor uniformity in the traditional static soaking method, and improves production efficiency and product quality.

CN223747573UActive Publication Date: 2026-01-02ANHUI LIANGCHEN SILICON MATERIAL
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Patent Information

Application Number
CN202423304580.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-02
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Traditional static soaking methods result in slow and inefficient silica gel alkali soaking of beer, and it is difficult to ensure uniformity and thoroughness, which cannot meet the high efficiency and high quality requirements of modern production.

Method used

The stirring device, driven by a servo motor, includes stirring blades and a moving rod to achieve dynamic mixing of beer silica gel and alkaline solution. The stirring of the stirring blades and the reciprocating motion of the moving rod promote the diffusion and exchange of ions in the solution.

Benefits of technology

It significantly accelerates the alkaline leaching process, improves production efficiency, ensures that impurities and harmful substances on the surface of beer silica gel are completely removed, enhances product quality and purity, and meets high-quality requirements.

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Abstract

The beer silica gel alkaline leaching device comprises a box body, a placing frame, a servo motor and stirring blades, two limiting plates are symmetrically and fixedly connected to the inner top wall of the box body, limiting grooves are formed in the front surfaces of the limiting plates, a movable plate is arranged in the box body, the movable plate is clamped in the limiting grooves in a sliding mode, and the stirring blades are arranged in the limiting grooves. The two placing frames are symmetrically and fixedly connected to the bottom of the movable plate, a movable rod is arranged in the box body, the top end of the movable rod is rotatably connected with a sliding block through a rotating shaft, two connecting plates are symmetrically and fixedly connected to the bottom of the movable plate, and the sliding block is slidably clamped between the two connecting plates. The stirring rod and the connecting part are driven by the servo motor to accurately move, so that the full contact and mixing of the beer silica gel and the alkaline solution in the material box are realized. Compared with a traditional static soaking method, the dynamic contact mode has the advantages that the alkaline leaching speed can be remarkably increased, the alkaline leaching efficiency is improved, the production period is shortened, and the production cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to beer silica gel technical field, concretely is a beer silica gel alkali leaching device. BACKGROUND

[0002] In the production and processing of beer silica gel, alkali leaching is a crucial step. The traditional alkali leaching method usually adopts static soaking method, that is, placing beer silica gel in alkaline solution and realizing alkali leaching effect through long-term static placement. However, this method has many shortcomings.

[0003] Firstly, the static soaking method has slow alkali leaching speed and low production efficiency. Because the contact area of beer silica gel with alkaline solution is limited and the ion diffusion speed in the solution is slow, the alkali leaching process takes a long time, which cannot meet the high efficiency requirement of modern production.

[0004] Secondly, the static soaking method cannot guarantee the uniformity and completeness of alkali leaching. In the long-term static placement process, impurities and harmful substances on the surface of beer silica gel may not be fully removed, resulting in uneven product quality and failing to meet the market demand for high-quality beer silica gel. INVENTION CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art and provides a beer silica gel alkali leaching device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a beer silica gel alkali leaching device, comprising a box body, a placing rack, a servo motor and stirring blades, the inner top wall of the box body is fixedly connected with two limit plates in symmetry, the front surface of the limit plate is provided with a limit slot, the inside of the box body is provided with a movable plate, the movable plate is slidingly connected in the inside of the limit slot, two placing racks are fixedly connected at the bottom of the movable plate in symmetry, the inside of the box body is provided with a movable rod, the top end of the movable rod is rotatably connected with a sliding block through a rotating shaft, the bottom of the movable plate is fixedly connected with two connecting plates in symmetry, the sliding block is slidingly connected between the two connecting plates, the servo motor is fixedly connected to the rear wall of the box body, the driving end of the servo motor is fixedly connected with a stirring rod, a plurality of stirring blades are fixedly connected on the upper and lower surfaces of the stirring rod at equal intervals, the end of the stirring rod away from the servo motor is fixedly connected with a driving rod, the front surface of the end of the driving rod away from the stirring rod is rotatably connected with a connecting block through a rotating shaft, the front surface of the connecting block is provided with a connecting slot, and the movable rod is slidingly connected in the inside of the connecting slot.

[0007] Preferably, the two placing racks are respectively located at the right front and left front of the movable rod, and the shape of the placing rack is a concave shape.

[0008] Preferably, the bottom end of the movable rod is rotatably connected with the inner rear wall of the box body through a rotating shaft, and the rotating shaft of the bottom end of the movable rod is located below the stirring blade.

[0009] Preferably, the two sides of the limiting groove are located in the same plane with the two side walls of the limiting plate.

[0010] The utility model has the following beneficial effects:

[0011] 1. The accurate movement of the stirring rod and the connecting component driven by the servo motor realizes the sufficient contact and mixing of the beer silica gel and the alkaline solution in the material box. Compared with the traditional static soaking method, this dynamic contact method can significantly speed up the alkali leaching speed, improve the alkali leaching efficiency, thereby shortening the production cycle and reducing the production cost.

[0012] 2. The reciprocating linear motion of the placement rack driven by the movable plate and the stirring action of the stirring blade on the alkaline solution jointly promote the diffusion and exchange of ions in the solution, so that the impurities and harmful substances on the surface of the beer silica gel can be more thoroughly removed. This intensified alkali leaching process helps to improve the purity and quality of the product and meet more stringent quality requirements. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 It is a whole structure schematic view of the utility model;

[0014] Fig. 2 It is a servo motor and movable rod connection schematic view of the utility model.

[0015] Among them, 1, box body;2, limiting plate;3, limiting groove;4, movable plate;5, placement rack;6, movable rod;7, sliding block;8, connecting plate;9, connecting block;10, connecting groove;11, servo motor;12, stirring rod;13, stirring blade;14, driving rod. DETAILED DESCRIPTION

[0016] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model. EMBODIMENT

[0017] As Figs. 1-2The utility model discloses a beer silica gel caustic dipping device, including box 1, rest 5, servo motor 11 and stirring vane 13, the inside top wall of box 1 is fixedly connected with two limit plates 2, the front surface of limit plate 2 is equipped with limit slot 3, the inside of box 1 is provided with movable plate 4, movable plate 4 slidingly connects in the inside of limit slot 3, two rest 5 are fixedly connected in the bottom of movable plate 4, the inside of box 1 is provided with movable rod 6, the top of movable rod 6 is rotatably connected with sliding block 7 through the shaft, the bottom of movable plate 4 is fixedly connected with two connecting plates 8, and sliding block 7 slidingly connects between two connecting plates 8, and servo motor 11 is fixedly connected in the rear wall of box 1, and the drive end of servo motor 11 is fixedly connected with stirring rod 12, and a plurality of stirring vanes 13 are equidistantly fixedly connected on the upper and lower surfaces of stirring rod 12, and stirring rod 12 is fixedly connected with drive rod 14 on the end away from servo motor 11, and the front surface of the end away from stirring rod 12 of drive rod 14 is rotatably connected with connecting block 9 through the shaft, and the front surface of connecting block 9 is equipped with connecting groove 10, and movable rod 6 slidingly connects in the inside of connecting groove 10.

[0018] Two rest 5 are located at the right front and left front of movable rod 6 respectively, and are designed in the shape of a U. By placing rest 5 in front of movable rod 6, the space inside box 1 can be used more effectively, ensuring that the material box has enough space to swing and solution to flow during the caustic dipping process, thereby improving the caustic dipping effect. The U-shaped rest 5 design not only facilitates the placement and removal of the material box, but also provides additional support to prevent the material box from shaking due to solution flow during the caustic dipping process, ensuring the stability of the caustic dipping process.

[0019] The bottom end of movable rod 6 is rotatably connected to the inner rear wall of box 1, and the bottom end shaft of movable rod 6 is located below stirring vane 13. By designing the bottom end shaft of movable rod 6 below stirring vane 13, it can ensure that stirring vane 13 does not interfere with movable rod 6 during stirring, thereby maintaining smooth and efficient stirring. This design allows movable rod 6 to move more smoothly when swinging, ensuring that beer silica gel and alkaline solution can be more fully contacted and mixed.

[0020] The two sides of limit slot 3 are located in the same plane as the two side walls of limit plate 2. The planar consistency of limit slot 3 and limit plate 2 ensures that the contact between movable plate 4 and limit slot 3 during movement is smoother, reducing friction and wear, and prolonging the service life of the device. This design helps maintain the stability and precision of movable plate 4 during movement, ensuring that rest 5 and the material box can move along the predetermined trajectory, thereby improving the accuracy and consistency of caustic dipping.

[0021] Working principle: when the beer silica gel alkali leaching device is used, the operator places the material box containing beer silica gel on the placing rack 5, then drives the stirring rod 12 to rotate through the servo motor 11, so that the driving rod 14 connected with the connecting block 9 rotates in a circle, since the movable rod 6 is clamped in the connecting slot 10 on the connecting block 9, and the bottom end of the movable rod 6 is rotationally connected with the inner wall of the box body 1, the connecting block 9 rotating in a circle can drive the movable rod 6 to swing back and forth around the bottom end rotating shaft. Since the slider 7 connected with the top end of the movable rod 6 is slidingly clamped between the two connecting plates 8 at the bottom of the movable plate 4, the movable rod 6 can drive the slider 7 to move the connecting plate 8, and since the movable plate 4 is clamped in the limiting slot 3 on the limiting plate 2, the movable rod 6 swinging back and forth can drive the movable plate 4 to move linearly, so that the placing rack 5 at the bottom of the movable plate 4 moves, and the movement of the placing rack 5 drives the alkali solution in the box body 1 to flow, which facilitates the beer silica gel in the material box on the placing rack 5 to contact with the alkali solution in the box body 1, and effectively improves the alkali leaching effect of the beer silica gel. In the process of driving the movable rod 6 to swing by the stirring rod 12, the stirring blade 13 on the stirring rod 12 can stir the alkali solution in the box body 1, so that the flow of the alkali solution in the box body 1 can be accelerated.

[0022] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A beer silica gel alkali leaching device, comprising a box body (1), a placing rack (5), a servo motor (11) and a stirring blade (13), characterized in that: The inner top wall of the box (1) is symmetrically connected with two limiting plates (2), the front surface of the limiting plate (2) is provided with a limiting groove (3), the inside of the box (1) is provided with a movable plate (4), the movable plate (4) is slidingly connected in the limiting groove (3), two placing racks (5) are symmetrically connected at the bottom of the movable plate (4), the inside of the box (1) is provided with a movable rod (6), the top end of the movable rod (6) is rotatably connected with a sliding block (7) through a rotating shaft, the bottom of the movable plate (4) is symmetrically connected with two connecting plates (8), the sliding block (7) is slidingly connected between the two connecting plates (8), the servo motor (11) is fixedly connected to the rear wall of the box (1), the driving end of the servo motor (11) is fixedly connected with a stirring rod (12), a plurality of stirring blades (13) are equidistantly fixedly connected on the upper and lower surfaces of the stirring rod (12), the stirring rod (12) is fixedly connected with a driving rod (14) away from the servo motor (11), the front surface of the end of the driving rod (14) away from the stirring rod (12) is rotatably connected with a connecting block (9) through a rotating shaft, the front surface of the connecting block (9) is provided with a connecting groove (10), and the movable rod (6) is slidingly connected in the connecting groove (10).

2. A device for the alkaline leaching of beer silica gel according to claim 1, characterized in that: Two placing racks (5) are respectively located at the right front and left front of the movable rod (6), and the shape of the placing rack (5) is a concave shape.

3. The beer silica gel alkali leaching device according to claim 1, characterized in that: The bottom end of the movable rod (6) is rotatably connected with the inner rear wall of the box (1) through a rotating shaft, and the rotating shaft of the bottom end of the movable rod (6) is located below the stirring blade (13).

4. The beer silica gel alkali leaching device according to claim 1, characterized in that: The two sides of the limiting groove (3) are respectively located on the same plane with the two side walls of the limiting plate (2).