Height measuring and oil coating mechanism for sensor assembly
By introducing an automated design for the oiling cylinder gripper, oiling nozzle, and height detection component during the sensor assembly process, the problems of insufficient accuracy and consistency in the traditional oiling process are solved, and efficient and stable oiling operation is achieved.
Patent Information
- Application Number
- CN202423307917.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Traditional sensor assembly and oiling processes rely on manual operation, resulting in insufficient accuracy and consistency. Existing automated equipment lacks highly sensitive detection components, leading to poor oiling accuracy and structural stability, as well as vibration and deformation issues.
The system employs an oiling cylinder gripper, an oiling nozzle, and a height detection component, combined with a rodless cylinder and a lifting bracket, to achieve an automated oiling process. The height detection component monitors the position of the oiling nozzle in real time, ensuring accuracy and structural stability.
It improves the accuracy and consistency of sensor oiling, reduces human error, lowers production costs, enhances the applicability and safety of equipment, and increases production efficiency.
Smart Images
Figure CN223747910U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to sensor assembly technical field, concretely relates to a height measuring and oiling mechanism for sensor assembly. BACKGROUND
[0002] In the traditional sensor assembly and oiling process, oiling is usually performed manually by operators, who use brushes, spray guns or other tools to apply oil to specific parts of the sensor. The accuracy and consistency of this method largely depend on the skills and experience of the operators. In addition, manual oiling is often inefficient and prone to over or under application of oil, affecting the quality and performance of the product. With the development of automation technology, some automated oiling equipment has been developed to address these shortcomings of traditional methods.
[0003] Existing sensor assembly and oiling equipment may include a simple mechanical arm or sliding table that can move the oiling nozzle to the oiling site of the sensor. Such equipment may not have a height detection component to monitor the position of the oiling nozzle in real time, so the accuracy of oiling depends on the preset program or the adjustment of the operator. In addition, these devices may lack precision control elements such as rodless cylinders and guide slides, resulting in vibration and deformation during the oiling process, which affects the consistency of oiling and the quality of the sensor.
[0004] In view of this, we propose a height measuring and oiling mechanism for sensor assembly to solve the above problems. SUMMARY
[0005] The present invention aims to solve the technical problems of the existing sensor assembly and oiling technology, which may have certain defects in terms of automation level, oiling accuracy, structural stability, real-time monitoring and safety.
[0006] To achieve the above purpose, the utility model provides the following technical scheme:
[0007] A height measuring and oiling mechanism for sensor assembly, comprising oiling cylinder clamping jaws, an oiling nozzle and a height detection component, the oiling cylinder clamping jaws are C-shaped clamping jaws and are symmetrically arranged on the left and right, two oiling cylinder clamping jaws are driven by a rodless cylinder for clamping and fixing the sensor or releasing the sensor, the rodless cylinder is fixedly installed at the bottom front side of the lifting bracket; the oiling nozzle and the height detection component are both installed on the lifting bracket and the lifting bracket is driven to lift by a push cylinder, the height detection component is used to monitor the position of the oiling nozzle in real time, and the oiling nozzle is used to oil the sensor's to-be-riveted closing part.
[0008] The oiling cylinder clamping jaws are symmetrical left and right, are pushed by the rodless cylinder, and can clamp and fix the sensor or loosen the sensor. The oiling nozzle is installed on the lifting support and is used for oiling the riveting pressure closing part of the sensor. The height detection assembly is installed on the lifting support, monitors the position of the oiling nozzle in real time, and ensures the accuracy of the oiling process. The lifting support is pushed by the push cylinder and can move up and down.
[0009] As preferred, the two oiling cylinder clamping jaws are fixedly connected with the moving sliders on the rodless cylinder through horizontal L-shaped support plates respectively. The position of the oiling cylinder clamping jaws can be accurately controlled through the moving sliders on the rodless cylinder, so that high-precision clamping and fixing of the sensor are realized.
[0010] As preferred, the lifting support is provided with a horizontal support plate and a vertical support plate fixed on the top of the horizontal support plate, a reinforcing plate is connected between the horizontal support plate, the vertical support plate and the lifting support, the bottom of the horizontal support plate is provided with an oiling support matched with the oiling nozzle, and the height detection assembly is fixed on the front side of the vertical support plate. The connection of the reinforcing plate enhances the structural stability of the horizontal support plate, the vertical support plate and the lifting support, and reduces vibration and deformation in the working process.
[0011] As preferred, the height detection assembly is an optical sensor or an ultrasonic sensor. In the height detection and oiling mechanism, the height detection assembly is used for monitoring the position of the oiling nozzle in real time, so that the oiling process is ensured to be carried out at the correct position.
[0012] As preferred, the guide slider fixed on the back of the lifting support is matched with the guide rail on the rack to slide in a guided manner, and the push cylinder is fixed on the mounting platform on the front side of the top of the rack. The cooperation of the guide slider and the guide rail ensures that the lifting support can smoothly move up and down under the action of the push cylinder, and reduces friction and noise in the movement process.
[0013] As preferred, the front side of the rack and below the guide rail are fixedly provided with a limiting buffer matched with the lifting support for buffering and limiting. The limiting buffer can provide buffering when the lifting support reaches the upper and lower limits, so as to protect the mechanism and the sensor from being damaged.
[0014] Compared with the prior art, the technical effects and advantages of the utility model are:
[0015] The height measuring and oiling mechanism for sensor assembly realizes the automatic oiling process through the cooperation of the oiling cylinder clamping jaw, the oiling nozzle and the height detection assembly. The oiling cylinder clamping jaw is symmetrical left and right, is pushed by a rodless cylinder, and is used for clamping and fixing the sensor. The lifting support is provided with a horizontal support plate, a vertical support plate and a reinforcing plate, and the structural stability is enhanced. The oiling nozzle and the height detection assembly are installed on the lifting support and are controlled to ascend and descend by a pushing cylinder. The height detection assembly monitors the position of the oiling nozzle in real time, and ensures the accuracy of the oiling process. The working process includes pushing the lifting support to move downward to a working station, clamping the sensor by the oiling cylinder clamping jaw, positioning the oiling nozzle and performing oiling, and finally releasing the sensor and repeating the above steps.
[0016] The height measuring and oiling mechanism for sensor assembly reduces manual operation and improves production efficiency through automatic oiling. The real-time monitoring of the height detection assembly ensures the accuracy of the oiling process and reduces the situation of excessive or insufficient oiling. The upward and downward movement of the lifting support can adapt to sensors of different heights for oiling operation, improving the applicability of the mechanism. Precise oiling and automatic operation improve the quality and consistency of the sensor and reduce human error. Automatic operation saves human resources and reduces production costs.
[0017] Compared with the prior art, the mechanism adopts a rodless cylinder and a moving slider design, improving the precise control and adaptability of the oiling cylinder clamping jaw. The connection of the reinforcing plate enhances the stability of the structure and reduces vibration and deformation. The real-time monitoring of the height detection assembly and the precise installation of the oiling support ensure the consistency and accuracy of the oiling process. The cooperation of the guide slider and the guide rail ensures smooth movement, and the precise control of the pushing cylinder improves the accuracy of the oiling position. The setting of the limit buffer protects the mechanism and the sensor and improves the safety of the operation. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 is a structural schematic view of the utility model;
[0019] Fig. 2 is a working state diagram of the utility model.
[0020] In the figure: 1, oiling cylinder clamping jaw; 2, rodless cylinder; 3, lifting support; 4, oiling nozzle; 5, height detection assembly; 6, pushing cylinder; 7, horizontal L-shaped support plate; 8, moving slider; 9, horizontal support plate; 10, vertical support plate; 11, reinforcing plate; 12, oiling support; 13, guide slider; 14, rack; 15, guide rail; 16, mounting platform; 17, limit buffer; 18, electric rotary table; 19, sensor. DETAILED DESCRIPTION
[0021] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts under the premise that no creative efforts are made, belong to the scope of protection of the present application.
[0022] The accompanying drawings are referred to in the description of the application. Figs. 1-2 The application is further described in detail,
[0023] The application discloses a height measuring and oiling mechanism for sensor assembly, comprising oiling cylinder clamping jaws 1, oiling nozzles 4 and height detection assemblies 5. The oiling cylinder clamping jaws 1 are C-shaped clamping jaws and are symmetrically arranged on the left and right sides. Two oiling cylinder clamping jaws 1 are driven by a rodless cylinder 2 for clamping and fixing the sensor 19 or loosening the sensor 19. The rodless cylinder 2 is fixedly installed at the bottom end of the front side of the lifting support 3. The two oiling cylinder clamping jaws 1 are fixedly connected with the moving slider 8 on the rodless cylinder 2 through the horizontal L-shaped support plate 7. The position of the oiling cylinder clamping jaw 1 can be accurately controlled through the moving slider 8 of the rodless cylinder 2, so as to realize high-precision clamping and fixing of the sensor 19. The design of the rodless cylinder 2 allows the oiling cylinder clamping jaw 1 to be flexibly adjusted in multiple dimensions, and is suitable for sensors 19 of different sizes and shapes. The use of the rodless cylinder 2 reduces the number of moving parts, which may help to improve the reliability of the mechanism and reduce the maintenance requirements.
[0024] The sensor 19 is continuously fed to the height measuring and oiling station through the electric rotary table 18.
[0025] The lifting support 3 is provided with a horizontal support plate 9 and a vertical support plate 10 fixed on the top of the horizontal support plate 9. The horizontal support plate 9, the vertical support plate 10 and the lifting support 3 are connected with a reinforcing plate 11. The connection of the reinforcing plate 11 enhances the structural stability of the horizontal support plate 9, the vertical support plate 10 and the lifting support 3, and reduces the vibration and deformation during the working process.
[0026] The oiling nozzle 4 and the height detection assembly 5 are installed on the lifting support 3 and the lifting support 3 is pushed up and down by the push cylinder 6. The height detection assembly 5 is used to monitor the position of the oiling nozzle 4 in real time, and the oiling nozzle 4 is used to oil the sensor 19 to be riveted and closed.
[0027] The bottom of the horizontal support plate 9 is provided with an oiling support 12 matched with the installation of the oiling nozzle 4, and the height detection assembly 5 is fixed on the front side of the vertical support plate 10. The arrangement of the oiling support 12 ensures that the oiling nozzle 4 can be accurately installed on the horizontal support plate 9, which helps to ensure the consistency and accuracy of oiling. The height detection assembly 5 is fixed on the front side of the vertical support plate 10, which can more conveniently monitor the height of the oiling nozzle 4 and ensure the accurate control of the oiling process.
[0028] The height detection assembly 5 is an optical sensor or an ultrasonic sensor. In this height measurement oiling mechanism, the height detection assembly 5 is used to monitor the position of the oiling nozzle 4 in real time, ensuring that the oiling process is carried out at the correct position, thereby improving the accuracy and consistency of oiling. The optical sensor, ultrasonic sensor and other sensors can provide accurate height data for controlling the position of the oiling nozzle 4.
[0029] The guide sliding block 13 fixed on the back of the lifting bracket 3 cooperates with the guide rail 15 on the rack 14 to slide in a guided manner, and the push cylinder 6 is fixed on the mounting platform 16 on the top front side of the rack 14. The cooperation of the guide sliding block 13 and the guide rail 15 ensures that the lifting bracket 3 can move smoothly up and down under the action of the push cylinder 6, reducing friction and noise during movement. The push cylinder 6 is fixed on the top of the rack 14, which can more accurately control the movement of the lifting bracket 3, ensuring the accuracy of the oiling position. This design simplifies the complexity of the mechanism, which may help to reduce the manufacturing cost and maintenance difficulty.
[0030] The front side of the rack 14 and below the guide rail 15 is fixed with a limiting buffer 17 that cooperates with the lifting bracket 3 to buffer and limit. The limiting buffer 17 can provide buffering when the lifting bracket 3 reaches the upper and lower limits, protecting the mechanism and the sensor 19 from being damaged. The buffer limiter can reduce the impact force generated when the lifting bracket 3 stops moving, prolonging the service life of the equipment. The buffer limiter helps to improve the safety of operation and prevent accidents.
[0031] The sensor assembly height measurement oiling mechanism has oiling cylinder clamping jaws 1 that are symmetrical on both sides, which are pushed by a rodless cylinder 2 and can clamp and fix the sensor 19 or loosen it. The oiling nozzle 4 is installed on the lifting bracket 3 and is used to oil the riveting pressure closing part of the sensor 19. The height detection assembly 5 is installed on the lifting bracket 3 and monitors the position of the oiling nozzle 4 in real time, ensuring the accuracy of the oiling process. The lifting bracket 3 is pushed by the push cylinder 6 and can move up and down to adapt to different heights of the sensor 19 for oiling operation.
[0032] This mechanism can automatically clamp, oil and monitor the position of the sensor 19, reducing manual operation and improving production efficiency. By monitoring the position of the oiling nozzle 4 in real time, the accuracy of the oiling process can be ensured, and the situation of excessive or insufficient oiling can be reduced. The up and down movement of the lifting bracket 3 can adapt to different heights of the sensor 19 for oiling operation, improving the applicability of the mechanism. Precise oiling and automatic operation can improve the quality and consistency of the sensor 19, reducing human error. Automatic operation reduces manual operation, saves human resources and reduces production cost.
[0033] The working process of the sensor assembly height detection and oiling mechanism is as follows: the lifting support 3 is pushed down by the push cylinder 6, the oiling cylinder clamping jaw 1, the height detection assembly 5 and the oiling nozzle 4 are pushed to the working position, the oiling cylinder clamping jaw 1 is pushed by the rodless cylinder 2, the sensor 19 is clamped and fixed, and the oiling operation is prepared. The oiling nozzle 4 is positioned above the to-be-riveted closing-in part of the sensor 19, and the oiling is prepared. The height detection assembly 5 monitors the position of the oiling nozzle 4 in real time, and ensures that the oiling nozzle 4 is at the correct oiling height. The oiling nozzle 4 performs oiling on the to-be-riveted closing-in part of the sensor 19, and the oiling amount is accurately controlled by the control mechanism of the oiling nozzle 4.
[0034] Loosen the sensor 19: the oiling cylinder clamping jaw 1 is loosened, the sensor 19 is released, the lifting support 3 is pushed up by the push cylinder 6, and the above steps are repeated to clamp, oil and monitor the next sensor 19.
[0035] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A height measuring and oiling mechanism for sensor assembly, characterized by, Include: The oiling cylinder clamping jaw (1) is a C-shaped clamping jaw and is symmetrical left and right with two, two oiling cylinder clamping jaws (1) are respectively pushed by a rodless cylinder (2) for clamping and fixing a sensor (19) or loosening the sensor (19), the rodless cylinder (2) is fixedly installed at the bottom end of the front side of the lifting support (3); The oiling nozzle (4) and the height detection assembly (5) are installed on the lifting support (3) and the lifting support (3) is pushed up and down by a push cylinder (6), the height detection assembly (5) is used for real-time monitoring of the position of the oiling nozzle (4), and the oiling nozzle (4) is used for oiling the to-be-riveted closing part of the sensor (19).
2. The height measuring and oiling mechanism for sensor assembly as claimed in claim 1, wherein: Two oiling cylinder clamping jaws (1) are respectively fixedly connected with a moving slider (8) on the rodless cylinder (2) through a horizontal L-shaped support plate (7).
3. The height measuring and oil coating mechanism for sensor assembly according to claim 1, characterized in that: The lifting support (3) is provided with a horizontal support plate (9) and a vertical support plate (10) fixed on the top of the horizontal support plate (9), a reinforcing plate (11) is connected between the horizontal support plate (9), the vertical support plate (10) and the lifting support (3), the bottom of the horizontal support plate (9) is provided with an oiling support (12) matched with the oiling nozzle (4), and the height detection assembly (5) is fixed on the front side of the vertical support plate (10).
4. The height measuring and oil coating mechanism for sensor assembly according to claim 1, characterized in that: The height detection assembly (5) is a photoelectric sensor or an ultrasonic sensor.
5. The height measuring and oiling mechanism for sensor assembly as claimed in claim 1, wherein: The guide slider (13) fixed on the back of the lifting support (3) is matched with the guide rail (15) on the rack (14) to slide in the guide direction, and the push cylinder (6) is fixed on the mounting platform (16) on the top of the front side of the rack (14).
6. The height measuring and oil coating mechanism for sensor assembly according to claim 5, characterized in that: The front side of the rack (14) and below the guide rail (15) are fixedly provided with a limiting buffer (17) matched with the lifting support (3) for buffering and limiting.