Seam welding device of cage knitting machine
By installing a roll welding device on the cage making machine, the long and short sides of the steel cage are rolled welded using guide grooves and pressure rollers, which solves the problem of weak welding of sheet pile steel cages and improves welding strength and production quality.
Patent Information
- Application Number
- CN202422889120.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Existing sheet pile reinforcement cage welding has problems such as weak welding and incomplete welding, especially in sheet piles with large length-to-width ratios, which affects production quality.
The cage weaving machine uses a roll welding device to roll weld the long and short sides of the steel cage by setting first and second welding wheel assemblies respectively. The guide groove and pressure roller are used to guide and press the steel bars to ensure a firm weld.
It improves the welding strength and production quality of sheet pile reinforcement cages, is suitable for sheet piles with large length-to-width ratios, and results in more robust welds.
Smart Images
Figure CN223748452U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cage weaving machine technology, and in particular to a cage weaving machine roll welding device. Background Technology
[0002] A rebar cage making machine is a type of steel reinforcement processing machinery used in the modern construction industry, primarily for producing rebar cages. A rebar cage is a steel reinforcement structure used in the construction of cast-in-place concrete piles. It is a mesh structure formed by multiple rings of steel bars wrapped together and welded together, used to enhance the load-bearing capacity and impermeability of concrete. Existing sheet pile cage making machines are improvements on pipe pile cage making machines and are suitable for making cages for square piles with a length-to-width ratio close to 1. When the length-to-width ratio of the sheet pile is large, the short sides of the rebar cage may experience weak welds or even incomplete welds, resulting in poor strength of the rebar cage and thus affecting the production quality of the sheet pile. Utility Model Content
[0003] The purpose of this utility model is to solve the technical problems of welding existing sheet pile reinforcement cages.
[0004] To achieve the objectives of this utility model, the following technical solution is adopted:
[0005] A cage welding device includes a first welding wheel assembly, a second welding wheel assembly, a main frame, a rotating plate, and an electrode assembly. The rotating plate is rotatably mounted on the main frame, and the electrode assembly is mounted on the main frame. The electrode assembly includes a guide plate and a fixed electrode. The guide plate has several longitudinal rib holes along the outer periphery of the fixed electrode for the longitudinal ribs of the cage to pass through. The surface of the guide plate has a first guide groove and a second guide groove surrounding the fixed electrode. The first welding wheel assembly and the second welding wheel assembly are mounted on the rotating plate and are respectively connected to the first guide groove and the second guide groove. The fixed electrode has a short side and a long side. The first welding wheel assembly is correspondingly arranged with the short side, and the second welding wheel assembly is correspondingly arranged with the long side.
[0006] In some embodiments, the fixed electrode has a groove, which is disposed on the short side and the long side, and the groove is disposed corresponding to the longitudinal rib hole.
[0007] In some embodiments, the first welding wheel assembly includes a first slide column, the second welding wheel assembly includes a second slide column, and the first slide column and the second slide column are respectively disposed in a first guide groove and a second guide groove.
[0008] In some embodiments, the width of the first guide groove is greater than that of the second guide groove, and the depth of the first guide groove is less than that of the second guide groove.
[0009] In some embodiments, the first welding wheel assembly includes a first pressure wheel, and the second welding wheel assembly includes a second pressure wheel, with the first pressure wheel abutting against the long side and the second pressure wheel abutting against the short side.
[0010] In some embodiments, the first welding wheel assembly comprises a first supporting rod and a first air cylinder, the first supporting rod is hinged to the rotating plate, two ends of the first supporting rod are connected to the first pressing wheel and the telescopic rod of the first air cylinder respectively, the second welding wheel assembly comprises a second supporting rod and a second air cylinder, the second supporting rod is hinged to the rotating plate, two ends of the second supporting rod are connected to the second pressing wheel and the second air cylinder respectively.
[0011] In some embodiments, the first guide slot has a first symmetry axis, the second guide slot has a second symmetry axis, and the first symmetry axis intersects with the second symmetry axis at the center position of the fixed motor.
[0012] In some embodiments, the first pressing wheel, the second pressing wheel and the fixed electrode are made of a conductor material, and the guide plate is made of an insulating material.
[0013] In some embodiments, the fixed electrode is rectangular.
[0014] In some embodiments, the guide plate and the rotating plate are both circular.
[0015] The cage weaving machine roll welding device has the following advantages:
[0016] The cage weaving machine roll welding device has the following advantages: BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.
[0018] Figure 1 is a schematic diagram of a cage weaving machine roll welding device provided by the embodiment of the present application.
[0019] Figure 2 is a perspective view of a cage weaving machine roll welding device provided by the embodiment of the present application.
[0020] Figure 3 is a perspective view of a cage weaving machine roll welding device provided by the embodiment of the present application. Figure 2 is an enlarged view of part A in the embodiment of the present application.
[0021] Figure 4 is a schematic diagram of a fixed electrode of the embodiment of the present application.
[0022] In the drawings:
[0023] 1. First welding wheel assembly; 2. Second welding wheel assembly; 3. Main frame; 4. Rotating plate; 5. Electrode assembly; 11. First sliding column; 12. First pressure roller; 13. First support rod; 14. First cylinder; 21. Second sliding column; 22. Second pressure roller; 23. Second support rod; 24. Second cylinder; 51. Guide plate; 52. Fixed electrode; 510. Longitudinal rib hole; 511. First guide groove; 512. Second guide groove; 521. Short side; 522. Long side; 523. Groove. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0025] like Figures 1 to 4 As shown, this embodiment provides a cage welding device, including a first welding wheel assembly 1, a second welding wheel assembly 2, a main frame 3, a rotating plate 4, and an electrode assembly 5. The rotating plate 4 is rotatably mounted on the main frame 3 and is rotatably installed in the through hole of the main frame 3 via bearings, allowing the rotating plate to rotate relative to the main frame 3. The electrode assembly 5 is mounted on the main frame 3 and includes a guide plate 51 and a fixed electrode 52. The guide plate 51 has several longitudinal rib holes 510 along the outer periphery of the fixed electrode 52 for the longitudinal ribs of the reinforcing cage to pass through. The surface of the guide plate 51 has a first guide groove 511 and a second guide groove 512 surrounding the fixed electrode. The first and second guide grooves are closed loop grooves, and the guide plate is made of insulating material. The first welding wheel assembly 1 and the second welding wheel assembly 2 are mounted on the rotating plate 4 and are respectively connected to the first guide groove 511 and the second guide groove 512. The fixed electrode 52 has a short side 521 and a long side 522. The first welding wheel assembly 1 is correspondingly arranged with respect to the short side 521, and the second welding wheel assembly 2 is correspondingly arranged with respect to the long side 522. In the above technical solution, the rotating plate 4 rotates clockwise, and the long and short sides of the reinforcing cage are respectively rolled welded by two welding wheel assemblies arranged circumferentially. This method is applicable to sheet pile reinforcing cages with a certain length-to-width ratio, and the welded reinforcing cage is firm and has high strength, thus improving the production quality of sheet piles.
[0026] Furthermore, the fixed electrode 52 has a groove 523, which is provided on the short side 521 and the long side 522. The groove 523 is provided in correspondence with the longitudinal reinforcement hole 510, so that the reinforcing bar can pass through the longitudinal reinforcement hole and abut against the groove 523 to obtain support.
[0027] Further, the first welding wheel assembly 1 comprises a first slide column 11, and the second welding wheel assembly 2 comprises a second slide column 21, the first slide column 11 and the second slide column 21 are arranged in the first guide slot 511 and the second guide slot 512 respectively, by arranging the first slide column and the second slide column, the first welding wheel assembly and the second welding wheel assembly can be guided to move along the direction of the guide slot, the first slide column 11 and the second slide column 21 are the same in structure.
[0028] Further, the first guide slot 511 is wider than the second guide slot 512, and the first guide slot 511 is shallower than the second guide slot 512, the first guide slot is wider and shallower, and the second guide slot is narrower and deeper, so that the slide column can be prevented from entering the corresponding guide slot.
[0029] Further, the first welding wheel assembly 1 comprises a first pressing wheel 12, and the second welding wheel assembly 2 comprises a second pressing wheel 22, the first pressing wheel 12 abuts against the long side part 522, and the second pressing wheel 12 abuts against the short side part 521. Due to the limiting effect of the guide slot on the slide column, the first pressing wheel of the first welding wheel assembly only abuts against two long side parts of the fixed electrode, and the second pressing wheel of the second welding wheel assembly only abuts against two short side parts of the fixed electrode. The pressing wheel presses the ring rib against the longitudinal rib, and the pressing wheel and the fixed electrode are both made of conductive material to perform the roll welding work by electrification.
[0030] Further, the first welding wheel assembly 1 comprises a first supporting rod 13 and a first air cylinder 14, the first supporting rod 13 is hinged to the rotating plate 4, and the two ends of the first supporting rod 13 are connected with the first pressing wheel 12 and the telescopic rod of the first air cylinder 14 respectively. The second welding wheel assembly 2 comprises a second supporting rod 23 and a second air cylinder 24, the second supporting rod 23 is hinged to the rotating plate 4, and the two ends of the second supporting rod 23 are connected with the second pressing wheel 22 and the second air cylinder 24 respectively. The piston rod of the air cylinder can drive the supporting rod to deflect, so that the pressing wheel presses the ring rib against the longitudinal rib.
[0031] Further, the first guide slot 511 has a first symmetry axis 10, the second guide slot 512 has a second symmetry axis 20, and the first symmetry axis 10 intersects with the second symmetry axis 20 at the center position of the fixed electrode. The fixed electrode 52 is rectangular. The guide plate 51 and the rotating plate 4 are both circular. In the embodiment, the plate pile with the cross-sectional aspect ratio a / b (greater than 1), the central angle of the two copper pressing wheels is preferably (2d / L)-(2b / L), in the formula, the unit is radian, d is the diameter of the pressing wheel, L is the length of the diagonal line, and b is the length of the short side. The rotating plate rotates in the clockwise direction, when the pressing wheel of the first welding wheel assembly just passes the short side of the steel reinforcement cage, the second welding wheel assembly completes the welding of the short side of the steel reinforcement cage, and the corresponding central angle is 2d / L; or, when the pressing wheel of the first welding wheel assembly just passes the short side of the steel reinforcement cage, the second welding wheel assembly starts to weld the short side of the steel reinforcement cage, and the corresponding central angle is 2b / L.
[0032] The technical principle of the utility model is described above in combination with specific embodiments, but it should be noted that the above description is only for explaining the principle of the utility model and cannot be interpreted as a specific limitation on the protection scope of the utility model in any way. Based on the explanation here, other specific embodiments or equivalent substitutions of the utility model that can be thought of by those skilled in the art without creative labor will all fall within the protection scope of the utility model.
Claims
1. A seam welding device for a cage knitting machine, characterized in that, The device includes a first welding wheel assembly, a second welding wheel assembly, a main frame, a rotating plate, and an electrode assembly. The rotating plate is rotatably mounted on the main frame, and the electrode assembly is mounted on the main frame. The electrode assembly includes a guide plate and a fixed electrode. The guide plate has several longitudinal rib holes along the outer periphery of the fixed electrode for the longitudinal ribs of the reinforcing cage to pass through. The surface of the guide plate has a first guide groove and a second guide groove surrounding the fixed electrode. The first welding wheel assembly and the second welding wheel assembly are mounted on the rotating plate and are respectively connected to the first guide groove and the second guide groove. The fixed electrode has a short side and a long side. The first welding wheel assembly is correspondingly arranged with the short side, and the second welding wheel assembly is correspondingly arranged with the long side.
2. The cage building machine seam welder of claim 1, wherein, The fixed electrode has a groove, which is provided on the short side and the long side, and the groove is provided in correspondence with the longitudinal rib hole.
3. The cage building machine seam welder of claim 2, wherein, The first welding wheel assembly includes a first sliding column, and the second welding wheel assembly includes a second sliding column. The first sliding column and the second sliding column are respectively disposed in the first guide groove and the second guide groove.
4. The cage building machine seam welder of claim 3, wherein, The width of the first guide groove is greater than that of the second guide groove, and the depth of the first guide groove is less than that of the second guide groove.
5. The cage building machine seam welder of claim 4, wherein, The first welding wheel assembly includes a first pressure wheel, and the second welding wheel assembly includes a second pressure wheel. The first pressure wheel abuts against the long side, and the second pressure wheel abuts against the short side.
6. The cage building machine seam welder of claim 5, wherein, The first welding wheel assembly includes a first support rod and a first cylinder. The first support rod is hinged to the rotating plate, and both ends of the first support rod are connected to the telescopic rods of the first pressure roller and the first cylinder, respectively. The second welding wheel assembly includes a second support rod and a second cylinder. The second support rod is hinged to the rotating plate, and both ends of the second support rod are connected to the second pressure roller and the second cylinder, respectively.
7. The cage building machine seam welder of claim 6, wherein, The first guide groove has a first axis of symmetry, and the second guide groove has a second axis of symmetry. The first axis of symmetry and the second axis of symmetry intersect at the center position of the fixed motor.
8. The cage building machine seam welder of claim 7, wherein, The first pressure roller, the second pressure roller, and the fixed electrode are made of conductive material, and the guide plate is made of insulating material.
9. The cage building machine seam welder of claim 1, wherein, The fixed electrode is rectangular.
10. The cage building machine seam welder of claim 1, wherein, Both the guide plate and the rotating plate are circular.