Integrated multifunctional movable casting platform

By integrating the casting platform with an integrated design and mobile device, the casting equipment is integrated into one unit, solving the problem of large space occupation caused by the scattered placement of equipment and realizing the operation requirements in specific environments.

CN223748541UActive Publication Date: 2026-01-02LIAONING JINSUOJU MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422643848.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2026-01-02
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing casting equipment is scattered in specific environments, resulting in a large area occupied and making it impossible to operate in a limited space.

Method used

An integrated, multi-functional, mobile casting platform was designed, which integrates the equipment used in the casting process and is equipped with a mobile device, including a load-bearing frame, a casting positioning and temperature control furnace frame, a multi-functional box furnace frame, and horizontal and vertical lifting rope frames. The equipment can be moved and fixed through a lifting system and slide rails.

Benefits of technology

It achieves equipment integration and mobility, solves the problem of large equipment footprint, and meets the needs of operation in limited spaces.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides an integrated multifunctional movable casting platform which comprises a load-bearing rack (1), the load-bearing rack (1) is mainly composed of an upper load-bearing plate and a lower load-bearing plate, and the periphery of the upper load-bearing plate and the periphery of the lower load-bearing plate are fixed through supports. The upper bearing plate is provided with a casting positioning temperature control furnace rack (2), the casting positioning temperature control furnace rack (2) is provided with a lifting system (3) and a slide way (4), the lower bearing plate is provided with a multifunctional box type furnace rack (8), one side of the bearing rack (1) is provided with a horizontal rope lifting rack (5), and a vertical rope lifting rack (6) is arranged under the casting positioning temperature control furnace rack (2). And a moving device (9) is arranged at the bottom of the bearing rack (1). Equipment used in the casting process is designed in an integrated mode and is movable and convenient to operate, the problem that the occupied area is large due to the fact that the equipment is placed in a scattered mode is solved, and rigging casting operation can be carried out in a limited space.
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Description

TECHNICAL FIELD

[0001] The utility model relates to casting temperature control furnace equipment field, concretely relates to an integrated multifunctional movable casting platform. BACKGROUND

[0002] The production process of the rig produced by the casting cable mode is very complex, because the casting process has many procedures, and the equipment and tooling used in the process are complex and diverse, for example, the casting process needs casting positioning temperature control furnace, multifunctional box type furnace, rope lifting rack and other equipment tooling;However, in some specific environment, the steel wire rope to be cast and the equipment have been assembled and cannot be moved, and casting operation needs to be carried out on site and in limited space, in which case, if the casting equipment is placed according to the conventional dispersion, it will occupy a larger area, so it may not be able to meet the operation in the limited space in the specific environment.

[0003] The utility model overcomes the above problems, integrates the equipment used in the casting process, and provides an integrated multifunctional movable casting platform to solve the technical production problems of large occupied area caused by dispersed equipment placement, movement and operation in specific environment. UTILITY MODEL CONTENTS

[0004] The technical problem to be solved by the utility model is to provide an integrated multifunctional movable casting platform to solve the above defects of the prior art, integrate the equipment used in the rig casting process, reasonably allocate the positions according to the equipment purposes and use sequence, facilitate the construction of all scattered equipment on one platform, and equip the casting platform bottom with a moving device to achieve the purpose of equipment integration and mobility, and solve the problem of inability to work in the limited space in specific environment.

[0005] The utility model adopts the technical scheme to provide an integrated multifunctional movable casting platform, which comprises a bearing rack mainly composed of an upper bearing plate and a lower bearing plate, and the upper and lower bearing plates are fixed by supports around; The upper bearing plate is provided with a casting positioning temperature control furnace rack, and the casting positioning temperature control furnace rack is provided with a lifting system and a slide; The lower bearing plate is provided with a multifunctional box type furnace rack, one side of the bearing rack is provided with a horizontal rope lifting rack, the lower side of the casting positioning temperature control furnace rack is provided with a vertical rope lifting rack, and the bottom of the bearing rack is provided with a moving device.

[0006] The further improved scheme of the utility model is: the horizontal rope lifting rack is composed of a guide plate, two bench clamps and a rope lifting load bearing plate, the rope lifting load bearing plate is installed on one side of the load bearing rack, the guide plate is installed on the front end of the rope lifting load bearing plate first contacted in the steel rope advancing process, the two bench clamps are fixed on the rope lifting load bearing plate at a distance, and the rear end of the rope lifting load bearing plate is close to the vertical rope lifting rack.

[0007] The further improved scheme of the utility model is: the multifunctional box type furnace rack is located on the lower load bearing plate and close to the position of the horizontal rope lifting rack steel rope inlet end, and is fixed on the lower load bearing plate through bolts; the casting positioning temperature control furnace rack is fixed on the upper load bearing plate through bolts.

[0008] The further improved scheme of the utility model is: the vertical rope lifting rack is composed of a vertical support, a rope clamping tool and a leveling device; two rope clamping tools and a leveling device are arranged on the vertical support, the two rope clamping tools are fixed on the vertical support at a distance and in parallel, and the leveling device is located above the uppermost rope clamping tool; the leveling device is composed of an open sleeve and bolts, the open sleeve body closing portion is provided with bolts, and the open sleeve top end is provided with bolts around. The vertical support and the rope clamping tool are used for the fixing of the steel wire rope before casting, the leveling device can ensure that the casting joint is perpendicular to the ground by adjusting the tightness of the bolts and the help of the level, and the overflow of the casting zinc liquid from the casting joint is prevented.

[0009] The further improved scheme of the utility model is: the casting positioning temperature control furnace rack is composed of a slide, a slidable load bearing plate and a lifting system, the slide is fixed on the upper load bearing plate in a strip shape; the slidable load bearing plate is matched with the slide and located on the slide, and the lifting system is located on the slidable load bearing plate and is fixed through bolts; the lifting system top end is provided with a rotating handle.

[0010] The further improved scheme of the utility model is: the slidable load bearing plate is matched with the slide through the sliding groove, and the heating and heat preservation requirements of the casting rigging at different periods can be met.

[0011] The further improved scheme of the utility model is: the lifting system is a lead screw lifting structure, comprising a fixed frame, a rotating handle, a shaft, a lead screw and a lifting platform, the lifting platform is respectively provided with a shaft hole and a threaded hole, the lifting platform is sleeved on the shaft and the lead screw through the shaft hole and the threaded hole, the shaft and the lead screw are vertically installed in the fixed frame, the side surface of the lifting platform is provided with a casting positioning temperature control furnace assembly connecting piece, and the rotating handle is installed on the top end of the lead screw. When the lead screw rotates, the lifting platform moves up and down along the shaft and the lead screw, thereby realizing the vertical movement of the casting positioning temperature control furnace, and thereby realizing the heating and heat preservation of the casting joint at different heights, and meeting the requirements of the heating and heat preservation of the casting joint at different positions.

[0012] Further preferred scheme of the utility model is: the mobile device is buckle type rotating wheel, and the platform can be moved and fixed at any time according to actual use.

[0013] The utility model discloses the beneficial effect lies in, the utility model discloses the heavy duty rack has additionally disposed multifunctional box type furnace rack, casting positioning temperature control furnace rack and hoisting rope rack;The casting positioning temperature control furnace rack is with casting positioning temperature control furnace on the casting positioning temperature control furnace rack, and is equipped with the slide that can move casting positioning temperature control furnace position according to the work need, the heavy duty rack bottom is equipped with mobile device, can move and fix at any time according to actual situation, and the lifting system is equipped on the casting positioning temperature control furnace rack simultaneously can make heating furnace at different height to the sample heating, heat preservation;The hoisting rope rack is used for the related preparation process before casting;The utility model discloses the equipment used in the casting process carries out integrated design, and moves and fixes at any time according to use, solves the problem that the equipment dispersed placement leads to the large area of occupation, can satisfy the cable equipment casting operation under the limited space. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is the integrated multifunctional movable casting platform whole structure schematic view of the utility model;

[0015] Fig. 2 It is the integrated multifunctional movable casting platform horizontal hoisting rope rack schematic view of the utility model;

[0016] Fig. 3 It is the integrated multifunctional movable casting platform vertical hoisting rope rack schematic view of the utility model;

[0017] Fig. 4 It is the integrated multifunctional movable casting platform casting positioning temperature control furnace rack schematic view of the utility model;

[0018] Fig. 5 It is the integrated multifunctional movable casting platform leveling device schematic view of the utility model;

[0019] Fig. 6 It is the integrated multifunctional movable casting platform lifting system schematic view of the utility model.

[0020] In the drawing: 1, heavy duty rack, 2, casting positioning temperature control furnace rack, 3, lifting system, 4, slide, 5, horizontal hoisting rope rack, 6, vertical hoisting rope rack, 7, leveling device, 8, multifunctional box type furnace rack, 9, mobile device, 10, guide plate, 11, bench vice, 12, hoisting rope bearing plate, 13, vertical support, 14, rope clamping tool, 15, slidable bearing plate, 16, rotating handle, 17, shaft, 18, lead screw, 19, lifting platform, 20, fixed frame. DETAILED DESCRIPTION

[0021] The utility model will be described in further detail below with reference to the drawings.

[0022] As Figs. 1-6As shown, the integrated multifunctional movable casting platform of the embodiment comprises a bearing rack 1 mainly composed of an upper bearing plate and a lower bearing plate, which are fixed by supports around; a casting positioning temperature control furnace rack 2 is arranged on the upper bearing plate, the casting positioning temperature control furnace rack 2 is provided with a lifting system 3 and a slide 4, the casting positioning temperature control furnace rack 2 is composed of the slide 4, a slidable bearing plate 15 and the lifting system 3, the slide 4 is fixed in a strip shape on the upper bearing plate, the slidable bearing plate 15 is cooperated with the slide 4 through a sliding groove and located above the slide 4, the lifting system 3 is located above the slidable bearing plate 15 and fixed through bolts, the lifting system 3 is a screw rod lifting structure, comprising a fixed frame 20, a rotating handle 16, a shaft 17, a screw rod 18 and a lifting platform 19, the lifting platform 19 is respectively provided with a shaft hole and a threaded hole, the lifting platform 19 is sleeved on the shaft 17 and the screw rod 18 through the shaft hole and the threaded hole, the shaft 17 and the screw rod 18 are vertically installed in the fixed frame 20, the side of the lifting platform 19 is provided with a casting positioning temperature control furnace assembly connector, and the rotating handle 16 is installed at the top end of the screw rod 18. The shaft 17 plays a role in fixing the lifting structure, the rotating handle 16 transmits the rotary motion to the screw rod 18, the threads on the screw rod 18 are cooperated with the lifting platform 19, the lifting platform 19 is assembled and connected with the casting positioning temperature control furnace, when the screw rod 18 rotates, the lifting platform 19 moves up and down along the shaft 17 and the screw rod 18, thereby realizing the vertical motion of the casting positioning temperature control furnace, realizing the heating and heat preservation of the casting joint at different heights by the casting positioning temperature control furnace, meeting the requirement of heating and heat preservation of the casting joint at different positions; a multifunctional box furnace rack 8 is arranged on the lower bearing plate and close to the position of the steel rope inlet end of the horizontal rope lifting rack 5, the multifunctional box furnace rack 8 is fixed on the lower bearing plate through bolts; a horizontal rope lifting rack 5 is arranged on one side of the bearing rack 1, the horizontal rope lifting rack 5 is composed of a guide plate 10, two bench clamps 11 and a rope lifting bearing plate 12, the rope lifting bearing plate 12 is installed on one side of the bearing rack 1, the guide plate 10 is installed at the front end of the rope lifting bearing plate 12 first contacted in the steel rope running process, the two bench clamps 11 are fixed on the rope lifting bearing plate 12 at a distance, and the rear end of the rope lifting bearing plate 12 is close to the vertical rope lifting rack 6; a vertical rope lifting rack 6 is arranged below the casting positioning temperature control furnace rack 2, the vertical rope lifting rack 6 is composed of a vertical support 13, a rope clamping tool 14 and a leveling device 7; two rope clamping tools and the leveling device 7 are arranged on the vertical support 13, the two rope clamping tools are fixed on the vertical support at a distance and in parallel, and the leveling device 7 is located above the uppermost rope clamping tool; the vertical support 13 and the rope clamping tool 14 are used for fixing the steel wire rope before casting.The leveling device 7 is composed of an open sleeve and a bolt, the closed end of the sleeve is provided with the bolt, the bolt has the function of fixing the casting joint; the top end of the sleeve is provided with a bolt, the position of the casting joint is controlled by adjusting the bolt at the top end, and the final appropriate position of the casting joint is determined by the level.

[0023] In use, all casting equipment is placed on the load-bearing rack 1, before the casting rig, the horizontal rope lifting rack 5 is used for the steel wire rope preparation process, which includes spreading, laying and straightening the wire; the steel wire rope is fixed on the vertical rope lifting rack 6 after preparation, the appropriate position of the casting joint is determined by adjusting the bolt of the leveling device 7 and the level, which can ensure that the casting joint is perpendicular to the ground, thereby preventing the zinc liquid from overflowing the casting joint. During casting, the casting positioning temperature control furnace is placed on the casting positioning temperature control furnace rack 2, according to the production process of the casting rig, the joint needs to be preheated before casting, the casting positioning temperature control furnace needs to be away from the joint during casting, and needs to be kept warm after casting, so the casting positioning temperature control furnace is moved along the slide 4 to meet the needs of heating and keeping warm of the casting rig at different periods; in order to meet the temperature requirements of different positions of the casting joint, rotating the handle 16 of the lifting system 3 on the casting positioning temperature control furnace rack 2 can heat or keep warm the joint at different heights, thereby ensuring the temperature requirements of different positions of the casting joint; the multifunctional box furnace rack 8 is used to place the multifunctional box furnace and is fixed on the lower load-bearing plate by a bolt, the multifunctional box furnace equipment is used for the zinc melting process before casting; the platform is equipped with a moving device, the moving device 9 is a buckle type runner, which can move and fix the casting platform at any time according to the actual situation.

[0024] It should be understood that the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them, and those skilled in the art can modify the technical solutions described in the above embodiments, or make equivalent replacement for part of the technical features; all modifications and replacements should belong to the protection scope of the claims of the present application.

Claims

1. An integrated multifunctional mobile casting platform, characterized in that, The utility model provides a kind of casting positioning temperature control furnace frame, including load-bearing rack (1), the load-bearing rack (1) is mainly composed of upper load-bearing plate and lower load-bearing plate, and upper and lower load-bearing plate is fixed with support around;The upper load-bearing plate is equipped with pouring positioning temperature control furnace rack (2), pouring positioning temperature control furnace rack (2) is equipped with lifting system (3) and slide (4), and the lower load-bearing plate is equipped with multifunctional box furnace rack (8), one side of load-bearing rack (1) is equipped with horizontal rope lifting rack (5), and the pouring positioning temperature control furnace rack (2) is equipped with vertical rope lifting rack (6) directly below, and the bottom of load-bearing rack (1) is equipped with moving device (9).

2. The integrated multifunctional mobile casting platform of claim 1, wherein: Horizontal rope lifting rack (5) is composed of guide plate (10), two bench clamps (11) and rope lifting load-bearing plate (12), rope lifting load-bearing plate (12) is installed on the side of load-bearing rack (1), guide plate (10) is installed on the front end of rope lifting load-bearing plate (12) first contacted in the process of steel rope advancing, two bench clamps (11) are fixed on rope lifting load-bearing plate (12) at a distance, and the rear end of rope lifting load-bearing plate (12) is close to vertical rope lifting rack (6).

3. The integrated multifunctional mobile casting platform according to claim 1 or 2, wherein, Multifunctional box furnace rack (8) is located on the lower load-bearing plate and close to the position of horizontal rope lifting rack (5) steel rope inlet end, and is fixed on the lower load-bearing plate by bolt.

4. The integrated multifunctional mobile casting platform of claim 1, wherein: Vertical rope lifting rack (6) is composed of vertical support (13), rope clamping tool (14) and leveling device (7);Vertical support (13) is equipped with two rope clamping tools (14) and leveling device (7), two rope clamping tools (14) are fixed on vertical support (13) at a distance and in parallel, and leveling device (7) is located above the uppermost rope clamping tool (14);Leveling device (7) is composed of open sleeve and bolt, bolt is arranged at the closed part of open sleeve barrel, and bolt is arranged around the top end of open sleeve.

5. The integrated multifunctional mobile casting platform of claim 1, wherein: Pouring positioning temperature control furnace rack (2) is composed of slide (4), slidable load-bearing plate (15) and lifting system (3), slide (4) is fixed on the upper load-bearing plate in strip shape;Slidable load-bearing plate (15) cooperates with slide (4) and is located on slide (4), and lifting system (3) is located on slidable load-bearing plate (15) and is fixed by bolt connection;Rotary handle (16) is arranged at the top of lifting system (3).

6. The integrated multifunctional mobile casting platform of claim 5, wherein: Slidable load-bearing plate (15) cooperates with slide (4) through sliding groove.

7. The integrated multifunctional mobile casting platform of claim 5, wherein: Lifting system (3) is screw rod lifting structure, including fixed frame (20), rotary handle (16), shaft (17), screw rod (18) and lifting platform (19), shaft hole and screw hole are respectively arranged on lifting platform (19), lifting platform (19) is sleeved on shaft (17) and screw rod (18) through shaft hole and screw hole, shaft (17) and screw rod (18) are vertically installed in fixed frame (20), and the side surface of lifting platform (19) is equipped with with casting positioning temperature control furnace assembly connector, and rotary handle (16) is installed at the top of screw rod (18).

8. The integrated multifunctional mobile casting platform of claim 1, wherein: The moving device (9) is a buckle type rotating wheel.