Sealing head flange welding tool

By designing a welding fixture for end flanges that includes a support frame, a top connecting plate, a drive cylinder, and multiple welding guns, the problem of low efficiency in single-gun welding was solved, enabling simultaneous welding at multiple locations and improving overall welding efficiency.

CN223748834UActive Publication Date: 2026-01-02CHINA WEAPON SCI ACADEMY NINGBO BRANCH
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Patent Information

Application Number
CN202423129735.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2026-01-02
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

The existing welding fixtures for end cap flanges are equipped with only a single welding gun, resulting in low welding efficiency.

Method used

Design a welding fixture for end cap flanges, comprising a support frame, a top connecting plate, a drive cylinder, a piston rod, a fixed plate, and several welding guns. The drive cylinder moves the piston rod and the fixed plate to achieve synchronous welding by multiple welding guns.

Benefits of technology

It improves the overall welding efficiency of the end cap flange and enables simultaneous welding operations at multiple locations.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223748834U_ABST
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Abstract

The utility model relates to the technical field of flange welding, in particular to a sealing head flange welding tool which comprises a supporting frame, a top connecting disc is arranged above the supporting frame, a driving air cylinder is fixedly installed on the top of the top connecting disc, a piston column is connected to the bottom of the top connecting disc, a fixing disc is connected to the bottom of the piston column, and a sealing head is arranged on the fixing disc. A plurality of welding guns are arranged on the surrounding edge of the lower portion of the fixing disc, a tool table is arranged in the lower portion of the supporting frame, a barrel bearing seat is arranged in the middle of the top of the tool table, a containing groove is formed in the outer side of the barrel bearing seat, and a welding groove is formed in the containing groove; the fixing disc and the welding guns below the fixing disc are driven by the driving air cylinder to move downwards, then the welding guns can be used for conducting welding operation on the welding ends at the same time, and therefore the overall welding efficiency of the end socket flange can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of flange welding technology, specifically to a welding fixture for end cap flanges. Background Technology

[0002] A head is a component that is connected to a cylinder. A head is formed by welding a head cylinder and a flange for connection.

[0003] A search revealed a welding fixture for a head flange in application number CN201822238190.7. The fixture includes a concentric disc seat, a circular lifting seat, and a circular track. The disc seat has a chuck for holding the inside of the head flange in place. The circular lifting seat has several flange centering drive components evenly distributed around its center. A movable seat is mounted on the circular track. A connecting column is fixed to the movable seat. A fixing sleeve is mounted on the connecting column and secured to it with locking bolts. A connecting plate is fixed to the fixing sleeve. The connecting plate has connecting holes at both its top and bottom. The connecting plate is connected to a welding gun fixing plate via bolts through the connecting holes. A welding gun is fixed to the welding gun fixing plate and connected to a welding machine on the connecting plate. This welding fixture for the head flange improves welding quality and efficiency.

[0004] Although the above solution solves the problems mentioned in the background art, it still has the following shortcomings: the welding fixture in the above solution is only equipped with a single welding gun, which means that only one position can be welded at a time, resulting in low welding efficiency. Utility Model Content

[0005] The purpose of this utility model is to provide a welding fixture for end cap flanges to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A welding fixture for a head flange includes a support frame, a top connecting plate on top of the support frame, a drive cylinder fixedly mounted on the top of the top connecting plate, a piston rod connected to the bottom of the top connecting plate, a fixed plate connected to the bottom of the piston rod, several welding guns arranged around the lower edge of the fixed plate, a fixture table arranged inside the lower part of the support frame, a cylindrical support seat arranged at the top center of the fixture table, a placement groove opened on the outer side of the cylindrical support seat, and a welding groove arranged inside the placement groove.

[0008] As a preferred embodiment of this utility model, the lower part of the drive cylinder and the top part of the top connecting plate are fixedly installed with several bolts, and the lower output end of the drive cylinder and the upper part of the piston column are keyed together.

[0009] The bottom of the piston column and the middle position of the top of the fixed disc are integrally connected, and the welding guns are fixedly installed below the surrounding edge of the fixed disc.

[0010] The top of the welding guns is also fixedly connected with hydraulic rods, the top of the hydraulic rods is fixedly installed on the bottom surrounding edge of the fixed disc, and the welding guns can move up and down under the action of the hydraulic rods.

[0011] The internal cavity of the placing groove can be used for placing the periphery welding end of the head flange, and the welding end is placed below the internal welding groove.

[0012] A handle in U-shaped structure is fixedly installed outside the four supporting frames, and self-locking universal wheels are fixedly installed at the bottom of the supporting frames.

[0013] Compared with the prior art, the welding efficiency of the head flange as a whole can be improved.

[0014] In the utility model, when the welding tool is used, the surrounding edge of the head cylinder and the welding position of the flange to be welded are placed in the placing groove, then the fixed disc and the welding guns below are driven to move downwards by the driving cylinder, and then the welding end can be simultaneously welded by the welding guns, so that the welding efficiency of the head flange as a whole can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a whole three-dimensional structure schematic view of the utility model;

[0016] Figure 2 It is a three-dimensional structure schematic view of the supporting frame of the utility model;

[0017] Figure 3 It is a main view structure schematic view of the supporting frame of the utility model;

[0018] Figure 4 It is a three-dimensional structure schematic view of the tool table of the utility model.

[0019] In the drawing: 1, supporting frame; 2, top connecting disc; 3, driving cylinder; 4, piston column; 5, fixed disc; 6, welding gun; 7, tool table; 8, cylinder bearing seat; 9, placing groove; 10, welding groove; 11, hydraulic rod; 12, handle; 13, self-locking universal wheel. DETAILED DESCRIPTION

[0020] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments, and based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. Several embodiments of the present application are given. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.

[0022] It should be noted that when an element is referred to as being "fixedly attached" to another element, it can be directly on the other element or there can be intervening elements. When an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements can be present. As used herein the terms "vertical", "horizontal", "left", "right" and similar terms are used for explanation purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0024] Embodiments, please refer to Figures 1-4 The present application provides a technical scheme:

[0025] A head flange welding tool, comprising a support frame 1, the upper portion of the support frame 1 is provided with a top connecting disc 2, the top of the top connecting disc 2 is fixedly installed with a driving cylinder 3, the bottom of the top connecting disc 2 is connected with a piston column 4, the bottom of the piston column 4 is connected with a fixed disc 5, the lower portion of the fixed disc 5 is provided with a plurality of welding guns 6, the lower portion of the support frame 1 is internally provided with a tool table 7, the top of the tool table 7 is provided with a cylinder bearing seat 8 at the middle position, the outer side of the cylinder bearing seat 8 is provided with a placing groove 9, and the inside of the placing groove 9 is provided with a welding groove 10.

[0026] Specifically, please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4The bottom of the driving cylinder 3 and the top of the top plate 2 are fixedly installed by a plurality of bolts, and the lower output end of the driving cylinder 3 and the upper key of the piston column 4 are connected; the bottom of the piston column 4 and the middle position of the top of the fixed disc 5 are integrally connected, and a plurality of welding guns 6 are fixedly installed on the lower surrounding edge of the fixed disc 5; the top of the plurality of welding guns 6 is further fixedly connected with a hydraulic rod 11, the top of the hydraulic rod 11 is fixedly installed on the bottom surrounding edge of the fixed disc 5, and the welding gun 6 can move up and down under the action of the hydraulic rod 11; the internal cavity of the placing groove 9 can be used for placing the peripheral welding end of the head flange, and the welding end is placed in the internal cavity of the welding groove 10.

[0027] In the embodiment, the driving cylinder 3 drives the lower piston column 4 to move up and down, then drives the fixed disc 5 to move up and down, and then drives the plurality of welding guns 6 to move up and down, so as to change the distance between the welding gun 6 and the tooling table 7.

[0028] Specifically, please refer to Figure 1 and Figure 2 The handle 12 in U-shaped structure is fixedly installed outside the four supporting frames 1, and the self-locking universal wheel 13 is fixedly installed at the bottom of the supporting frame 1.

[0029] In the embodiment, the handle 12 and the self-locking universal wheel 13 can be used to move the welding tooling, and the flexibility is improved.

[0030] The working process of the utility model: when the head flange welding tooling is used, first, the handle 12 and the self-locking universal wheel 13 are used to move the welding tooling above the tooling table 7, and the head cylinder and the flange to be welded are concentrically placed, so that the welding end of the surrounding edge is located on the welding groove 10 in the internal cavity of the placing groove 9, then the driving cylinder 3 drives the lower piston column 4 to move downward, then drives the fixed disc 5 to move downward, then drives the plurality of welding guns 6 to move downward, so that the plurality of welding guns 6 correspond to the welding groove 10, and the hydraulic rod 11 can be used to finely adjust the single welding gun 6 up and down, the flexibility is improved, finally, the welding gun 6 is started to weld the welding end, and the efficiency of the whole welding is improved.

[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A head flange welding tooling comprising a support frame (1), characterized in that: The top of the support frame (1) is provided with a top connecting disc (2), the top of the top connecting disc (2) is fixedly installed with a driving cylinder (3), the bottom of the top connecting disc (2) is connected with a piston column (4), the bottom of the piston column (4) is connected with a fixed disc (5), the lower edge of the fixed disc (5) is provided with a plurality of welding guns (6), the inside of the lower part of the support frame (1) is provided with a tool table (7), the top of the tool table (7) is provided with a cylinder bearing seat (8) at the middle position, the outer side of the cylinder bearing seat (8) is provided with a placing groove (9), and the inside of the placing groove (9) is provided with a welding groove (10).

2. A head flange welding tool according to claim 1, characterized in that: The bottom of the driving cylinder (3) and the top of the top connecting disc (2) are fixedly installed with a plurality of bolts, and the output end of the driving cylinder (3) is connected with the upper key of the piston column (4).

3. A head flange welding tool as claimed in claim 1, characterized in that: The bottom of the piston column (4) and the middle position of the top of the fixed disc (5) are integrally connected, and a plurality of welding guns (6) are fixedly installed on the lower edge of the fixed disc (5).

4. A head flange welding tool as claimed in claim 1, characterized in that: The top of the welding gun (6) is also fixedly connected with a hydraulic rod (11), the top of the hydraulic rod (11) is fixedly installed on the bottom edge of the fixed disc (5), and the welding gun (6) can move up and down under the action of the hydraulic rod (11).

5. A head flange welding tool as claimed in claim 1, characterized in that: The inside of the placing groove (9) can be used for placing the peripheral welding end of the head flange, and the welding end is placed in the inside of the welding groove (10).

6. A head flange welding tool as claimed in claim 1, characterized in that: A handle (12) of U-shaped structure is fixedly installed on the outer side of the four support frames (1), and a self-locking universal wheel (13) is fixedly installed on the bottom of the support frame (1).

Citation Information

Patent Citations

  • End socket flange welding tool

    CN209319078U