Anti-dislocation welding equipment

By designing adjustable height support and clamping components, the problem of welding fixtures being unable to adaptably adjust height and angle was solved, achieving precise workpiece positioning and angle stability, and improving welding accuracy and stability.

CN223748905UActive Publication Date: 2026-01-02SUZHOU WELDING TECH CO LTD
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Patent Information

Application Number
CN202520093553.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2026-01-02
Estimated Expiration
2035-01-15

AI Technical Summary

Technical Problem

Existing welding fixtures cannot adapt to the height and angle of the workpiece to be welded, which makes misalignment easy to occur during welding.

Method used

A welding device comprising an adjustable height support assembly and a clamping assembly was designed. The support assembly consists of a lifting sleeve and an arc-shaped support base. The height is adjusted by lifting bolts, and the arc-shaped shims reduce workpiece damage. The clamping assembly fixes the workpiece by a cylinder and a pressure roller, and the positioning bolts limit the included angle for stability.

Benefits of technology

It enables precise positioning and angle adjustment of the workpiece to be welded, ensuring welding accuracy, reducing workpiece movement and height error, and improving the stability of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of welding equipment, and particularly discloses anti-dislocation welding equipment which comprises a first base and a second base, one end of the first base is rotatably connected with one end of the second base, and the included angle between the first base and the second base can be changed along with the included angle of a workpiece. The first base and the second base are each provided with a height-adjustable supporting assembly used for supporting a workpiece, the supporting assemblies and the pressing assemblies on the first base and the second base are used for fixing the two to-be-welded workpieces correspondingly, and the welding positions of the two to-be-welded workpieces can be accurately positioned through the height-adjustable supporting assemblies and the height-adjustable pressing assemblies. Meanwhile, the angle between the first base and the second base can be adjusted according to the included angle of the two to-be-welded workpieces, so that the to-be-welded workpieces with different included angles can be adjusted, and the relative rotation between the second base and the first base can be limited by abutting of the positioning bolt and the upper end face of the second base; and the included angle between the two is kept stable in the welding process.
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Description

TECHNICAL FIELD

[0001] The utility model relates to welding equipment field, concretely is a kind of welding equipment of preventing misplacement. BACKGROUND

[0002] In the existing welding operation process, the workpiece to be welded is mainly clamped by a welding fixture, and then welded by manual operation. However, the existing welding fixture cannot adaptively adjust the height of the two sections to be welded when clamping the workpiece, and when welding the workpiece with an included angle between the two sections, the conventional welding fixture cannot adjust the angle of the fixture according to the included angle between the two sections of the workpiece, thereby easily causing misplacement during welding.

[0003] Therefore, it is necessary to design a welding equipment to prevent misplacement to alleviate the above technical problems. SUMMARY

[0004] The utility model aims at providing a kind of welding equipment of preventing misplacement, to overcome the above-mentioned defects in the prior art.

[0005] According to the welding equipment of preventing misplacement of the utility model, the first base and the second base are rotatably connected at one end, the included angle between the first base and the second base can be changed according to the included angle of the workpiece, the support assembly for supporting the workpiece is arranged on the first base and the second base, and the pressing assembly for pressing the workpiece is also arranged on the first base and the second base.

[0006] Through the above technical solution, the support assembly and the pressing assembly on the first base and the second base fix the two sections of the workpiece to be welded respectively, the height-adjustable support assembly and the pressing assembly can accurately position the welding position of the two sections of the workpiece to be welded, and the angle between the first base and the second base can be adjusted according to the included angle of the two sections of the workpiece to be welded, so that the workpiece to be welded with different included angles can be adjusted.

[0007] The utility model is further provided as follows: the support assembly comprises two symmetrically arranged lifting sleeves, the lifting sleeves are slidably connected with support rods, the four support rods are fixed on the upper end surfaces of the first base and the second base, the lifting sleeves are rotatably connected with lifting bolts extending downward into the corresponding side support rods, and the lifting bolts are threadedly connected with the corresponding side support rods.

[0008] Through the above technical solution, the height of the lifting sleeve can be adjusted by rotating the lifting bolt, and the lifting sleeve slides along the support rod to further adjust the height of the lifting sleeve.

[0009] The present invention is further configured such that: an arc-shaped support base is fixedly connected to the upper end of the lifting sleeve; the upper end of the lifting bolt extends upward through the lifting sleeve to the upper side of the lifting sleeve; the lower side of the arc-shaped support base is higher than the upper end of the lifting bolt; and an arc-shaped gasket is fixed to the upper side of the arc-shaped support base.

[0010] Through the above technical solution, the arc-shaped shim can change with the height of the lifting sleeve, thereby adjusting the height of the welded workpiece, ensuring that the two welded workpieces are at the same height, and reducing height error.

[0011] The present invention is further configured such that: the arc-shaped gasket is made of silicone rubber in an arc shape, and its surface is frosted.

[0012] Through the above technical solution, the arc-shaped gasket made of silicone rubber can reduce damage to the outer periphery of the workpiece, while the frosted surface of the arc-shaped gasket can increase the friction between the arc-shaped gasket and the outer periphery of the workpiece, preventing the workpiece from moving or rotating during welding.

[0013] The present invention is further configured such that: the pressing components on the first base and the second base are respectively disposed in the middle position of the two lifting sleeves on the corresponding sides, the pressing component includes a pressing rod and two pressing rollers fixed on the lower end face of the pressing rod, and cylinders are provided on the lower sides of both ends of the pressing rod, and the pressing rod can press the workpiece under the pull of the cylinders.

[0014] Through the above technical solution, the cylinder retraction can press down the pressure rod on the corresponding side, so that the pressure roller on the corresponding side is in contact with the outer periphery of the workpiece, thereby fixing the workpiece.

[0015] The present invention is further configured such that: both ends of the pressure rod are provided with positioning grooves, the lower side of the positioning groove is provided with a barrel groove, a pressure block is provided on the positioning groove, the pressure block is fixed to the upper end of the piston rod of the cylinder, the piston rod of the cylinder can be inserted into the barrel groove on the corresponding side, and the cylinders in the two pressing assemblies are respectively fixed to the upper surface of the first base and the second base.

[0016] The above technical solution allows for easy disassembly and assembly of the cylinder piston and the pressure rod, thereby improving the convenience of workpiece clamping.

[0017] The present invention is further configured such that: a circular hole is provided in the second base, and a rotating ring that protrudes upward and passes through the circular hole is fixedly provided on the upper end surface of the first base. The upper end of the rotating ring extends outward to form an annular plate, and the annular plate abuts against the upper end surface of the second base. A positioning bolt that abuts against the upper end surface of the second base is threadedly connected to the annular plate.

[0018] By the technical scheme, the positioning bolt and the upper end surface of the second base abutting against each other can limit the relative rotation between the second base and the first base, and ensure that the included angle between the two bases remains stable during the welding process.

[0019] The first base and the second base are fixed with the support assembly and the pressing assembly on the first base and the second base, respectively, and the two sections of the workpieces to be welded are fixed on the support assembly and the pressing assembly, respectively, so that the welding positions of the two sections of the workpieces to be welded can be accurately positioned by using the height-adjustable support assembly and the pressing assembly, and the welding precision is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a structural schematic view of the utility model;

[0021] Figure 2 is an enlarged schematic view of A in the utility model; Figure 1

[0022] Figure 3 is a schematic view of B-B in the utility model; Figure 1

[0023] Figure 4 is a schematic view of C-C in the utility model; Figure 1

[0024] Figure 5 is a schematic view of D-D in the utility model; Figure 1

[0025] Figure 6 is a structural schematic view of the rotating ring in the utility model.

[0026] In the drawings:

[0027] 10, first base; 11, second base; 12, rotating ring; 13, positioning bolt; 20, lifting sleeve; 21, arc-shaped gasket; 22, arc-shaped support seat; 23, lifting bolt; 24, support rod; 30, air cylinder; 31, pressing rod; 32, pressing block; 33, positioning groove; 34, barrel groove; 35, pressing wheel. DETAILED DESCRIPTION

[0028] In the description of the utility model, it should be understood that the orientations or position relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the drawings and the orientation or position relationship shown in the drawings is intended to indicate the orientation or position relationship in the utility model. Figure 1 ​​​​The shown orientation or position relationship is only for facilitating the simplified description of the utility model, and does not indicate or imply that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0029] In order to make the purpose and advantages of the utility model more clear and apparent, the utility model is specifically described below in combination with examples, and it should be understood that the following text is only used to describe one or several specific implementation manners of the utility model, and does not strictly limit the protection scope specifically requested by the utility model, such as in this text, the terms up and down and left and right are not limited to their strict geometric definitions, but include reasonable and inconsistent tolerances for machining or human error, and the specific features of the anti-misplacement welding equipment are specifically described below:

[0030] One embodiment of the utility model:

[0031] With reference to Figures 1-6 The utility model provides a kind of anti-misplacement welding equipment, including first base 10 and second base 11, first base 10 one end is rotatably connected with the one end of second base 11, the included angle between first base 10 and second base 11 can change with workpiece included angle, adjustable height and be used to support workpiece's support assembly are all set on first base 10 and second base 11, adjustable height and be used for the pressing assembly of compacting workpiece are also set on first base 10 and second base 11, support assembly includes two symmetrically arranged lifting sleeve 20, lifting sleeve 20 is slidably connected with support rod 24, four support rods 24 are respectively fixed on the upper end surface of first base 10 and second base 11, lifting sleeve 20 upper end is rotatably connected with the lifting bolt 23 extending downward to corresponding side support rod 24 in, lifting bolt 23 is threadedly connected with corresponding side support rod 24, lifting sleeve 20 upper end is fixedly connected with arc-shaped arc-shaped support seat 22, lifting bolt 23 upper end extends upwardly through lifting sleeve 20 to the upper side of lifting sleeve 20, the lower side of arc-shaped support seat 22 is higher than the upper end of lifting bolt 23, arc-shaped gasket 21 is fixed on the upper side of arc-shaped support seat 22, arc-shaped gasket 21 is made of circular arc of silicon rubber, its surface is frosted surface, the pressing assembly on first base 10 and second base 11 is respectively set in the intermediate position of corresponding two lifting sleeves 20, and the pressing assembly includes pressing rod 31 and two pressure wheels 35 fixed on the lower end surface of pressing rod 31, the lower side of both ends of pressing rod 31 is provided with pneumatic cylinder 30, and pressing rod 31 can be pressed down workpiece under the traction of pneumatic cylinder 30, both ends of pressing rod 31 are provided with positioning groove 33, and barrel groove 34 is formed in the lower side of positioning groove 33, positioning groove 33 is provided with pressing block 32, and pressing block 32 is fixed on the upper end of the piston rod of pneumatic cylinder 30, the piston rod of pneumatic cylinder 30 can be clamped into corresponding barrel groove 34, and the pneumatic cylinder 30 in two pressing assemblies is respectively fixed on the upper end surface of first base 10 and second base 11.

[0032] Reference Figure 5 , Figure 6 The second base 11 has a circular hole. The upper surface of the first base 10 has a rotating ring 12 that protrudes upward and passes through the circular hole. The upper end of the rotating ring 12 extends outward to form an annular plate. The annular plate abuts against the upper surface of the second base 11. A pointer is engraved on the upper surface of the annular plate. The outer diameter of the annular plate is smaller than the width of the second base 11. The upper surface of the second base 11 has scale lines engraved around the annular plate. By making the scale lines, the included angle between the first base 10 and the second base 11 can be known. This makes it easier to adjust the angle between the first base 10 and the second base 11 according to the included angle of the workpiece. The annular plate is internally threaded with a positioning bolt 13 that abuts against the upper surface of the second base 11.

[0033] When clamping the workpiece, first place the two sections of the workpiece to be welded on the two arc-shaped pads 21 on the first base 10 and the second base 11 respectively. Then rotate the corresponding side lifting bolt 23 to make the lifting sleeve 20 move up or down, thereby adjusting the relative height of the two sections of the workpiece to be welded.

[0034] Then, place the two pressure rods 31 on the upper side of the two workpieces respectively, and start the cylinder 30 to extend it until its upper end height exceeds the highest point of the workpiece. Then, close the cylinder 30 and lock the barrel grooves 34 at both ends of the pressure rod 31 onto the piston rod of the corresponding side cylinder 30. The pressure block 32 on the piston rod will then be locked into the positioning groove 33 on the corresponding side. Then, restart the cylinder 30 to shorten it, so that the fixed pressure rod 31 is pressed down until the pressure roller 35 abuts against the outer periphery of the workpiece, thereby completing the clamping of the workpiece.

[0035] If it is necessary to weld two workpieces that are at an angle, the angle between the first base 10 and the second base 11 is adjusted according to the angle between the workpieces to be welded. The angle is determined by the scale indicated by the pointer on the rotating ring 12. Then, the above process is repeated to fix the workpiece on the first base 10 and the second base 11.

[0036] Those skilled in the art will appreciate that various modifications to the above embodiments can be made without departing from the overall spirit and concept of this utility model. All such modifications fall within the protection scope of this utility model. The protection scheme of this utility model is defined by the appended claims.

Claims

1. A misplacement-proof welding apparatus comprising a first base (10) and a second base (11), characterized in that: One end of the first base (10) is rotatably connected with one end of the second base (11), an included angle between the first base (10) and the second base (11) can be changed according to an included angle of a workpiece, support assemblies with adjustable height are arranged on the first base (10) and the second base (11) and used for supporting the workpiece, and pressing assemblies with adjustable height are also arranged on the first base (10) and the second base (11) and used for pressing the workpiece.

2. The misplacement prevention welding apparatus according to claim 1, characterized by: The support assembly comprises two symmetrically arranged lifting sleeves (20), support rods (24) are slidably connected in the lifting sleeves (20), four support rods (24) are respectively fixed to upper end faces of the first base (10) and the second base (11), lifting bolts (23) downward extending into corresponding support rods (24) are rotatably connected to upper ends of the lifting sleeves (20), and the lifting bolts (23) are threadedly connected with the corresponding support rods (24).

3. A misplacement prevention welding apparatus according to claim 2, characterized by: Arc-shaped support seats (22) are fixedly connected to upper ends of the lifting sleeves (20), upper ends of the lifting bolts (23) upward extend through the lifting sleeves (20) to upper sides of the lifting sleeves (20), lower sides of the arc-shaped support seats (22) are higher than the upper ends of the lifting bolts (23), and arc-shaped gaskets (21) are fixed to upper sides of the arc-shaped support seats (22).

4. The misplacement prevention welding apparatus according to claim 3, characterized by: The arc-shaped gaskets (21) are circular-arc-shaped and made of silicone rubber, and surfaces of the arc-shaped gaskets (21) are frosted surfaces.

5. The misplacement prevention welding apparatus according to claim 2, characterized by: The pressing assemblies on the first base (10) and the second base (11) are respectively arranged at middle positions of two corresponding lifting sleeves (20), the pressing assembly comprises a pressing rod (31) and two pressing wheels (35) fixed to a lower end face of the pressing rod (31), air cylinders (30) are arranged on lower sides of both ends of the pressing rod (31), and the pressing rod (31) can press the workpiece under pulling of the air cylinders (30).

6. A misplacement prevention welding apparatus according to claim 5, characterized by: Positioning grooves (33) are formed in both ends of the pressing rod (31), barrel grooves (34) are formed in lower sides of the positioning grooves (33), pressing blocks (32) are arranged on the positioning grooves (33), the pressing blocks (32) are fixed to upper ends of piston rods of the air cylinders (30), the piston rods of the air cylinders (30) can be clamped into the barrel grooves (34) of the corresponding side, and the air cylinders (30) in the two pressing assemblies are respectively fixed to upper end faces of the first base (10) and the second base (11).

7. The misplacement prevention welding apparatus according to claim 1, characterized by: A circular hole is formed in the second base (11), a rotating ring (12) upward protruding and penetrating through the circular hole is fixedly arranged on an upper end face of the first base (10), an upper end of the rotating ring (12) outward extends to form an annular plate, the annular plate abuts against the upper end face of the second base (11), and a positioning bolt (13) abutting against the upper end face of the second base (11) is threadedly connected in the annular plate.