Automatic assembling equipment for double worms and worm gears

By designing an automated assembly device that includes components such as a support plate, servo motor, lifting cylinder, and gripper, the fully automated assembly of dual worm gear turbines was achieved, solving the problems of long time consumption and high cost of manual assembly, improving efficiency and reducing costs.

CN223748973UActive Publication Date: 2026-01-02JUNPU IND AUTOMATION (SUZHOU) CO LTD
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Patent Information

Application Number
CN202520126634.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-02
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

The existing twin worm gear assembly requires manual operation, which results in long time consumption, high cost and low efficiency.

Method used

An automated assembly system using components such as support plates, servo motors, lifting cylinders, gripping jaws, camera detection devices, pressure sensors, transverse cylinders, and meshing fixtures enables fully automated assembly of dual worm gear turbines.

Benefits of technology

It improved work efficiency and reduced manufacturing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic assembling equipment for double worms and worm wheels. The automatic assembling equipment comprises a supporting plate, a supporting column, a servo, a lifting air cylinder, a displacement sensor, a grabbing clamping jaw, a camera detection device, a pressure sensor, a transverse moving air cylinder and a meshing tool. A servo is arranged in the middle of the upper end of the supporting plate; a lifting cylinder is arranged on the right side of the servo; a displacement sensor is arranged on the left side of the servo; supporting columns are arranged at the four corners of the bottom end of the supporting plate. A grabbing clamping jaw is arranged at the bottom end of the supporting plate; a pressure sensor is arranged on the supporting plate on one side of the grabbing clamping jaw; a transverse moving air cylinder is arranged on the supporting column on the right side of the grabbing clamping jaw. A meshing tool is arranged at the bottom end of the transverse moving air cylinder; a camera detection device is arranged on the supporting column on the left side of the grabbing clamping jaw. According to the device, the servo, the lifting air cylinder, the grabbing clamping jaw, the camera detection device, the meshing tool and the sensor are matched with one another, so that automatic assembly of the full-automatic double-worm turbine can be realized, the working efficiency is improved, and the manufacturing cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of assembling equipment, especially to a double worm gear automatic assembling equipment. BACKGROUND

[0002] The existing double worm gear needs to be assembled manually, and the manual assembly is time-consuming, high in manufacturing cost and low in work efficiency. INVENTION CONTENTS

[0003] The utility model discloses a double worm gear automatic assembling equipment.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following contents:

[0005] A double worm gear automatic assembling equipment, comprising: a support plate, a support column, a servo, a lifting cylinder, a displacement sensor, a grabbing clamp, a camera detection device, a pressure sensor, a horizontal moving cylinder and a meshing tool; a servo is arranged at the upper middle part of the support plate; a lifting cylinder is arranged at the right side of the servo; a displacement sensor is arranged at the left side of the servo; support columns are arranged at the four corners of the bottom end of the support plate; a grabbing clamp is arranged at the bottom end of the support plate, and the grabbing clamp cooperates with the lifting cylinder and the servo; a pressure sensor is arranged on the support plate at the side of the grabbing clamp; a horizontal moving cylinder is arranged on the support column at the right side of the grabbing clamp; a meshing tool is arranged at the bottom end of the horizontal moving cylinder; a camera detection device is arranged on the support column at the left side of the grabbing clamp.

[0006] Preferably, the camera detection device is fixed with the support column through bolts.

[0007] Preferably, the horizontal moving cylinder is fixed with the support column through bolts.

[0008] Preferably, it further comprises a bottom support device, which is arranged at the left side of the meshing tool and cooperates with the meshing tool.

[0009] Preferably, the lifting device is fixed with the support plate through bolts.

[0010] The utility model has the following advantages:

[0011] The device has simple structure and reasonable design, and can realize automatic assembly of the double worm gear through mutual cooperation of the servo, the lifting cylinder, the grabbing clamp, the camera detection device, the meshing tool, the displacement sensor and the pressure sensor, thereby improving work efficiency and reducing manufacturing cost.

[0012] The above description is only a summary of the technical scheme of the present application, in order to more clearly understand the technical means of the present application, and can be implemented according to the content of the specification, the following is the preferred embodiment of the present application and the detailed description of the drawings as follows. BRIEF DESCRIPTION OF DRAWINGS

[0013] The specific embodiments of the present application will be further described in detail below in conjunction with the accompanying drawings.

[0014] Fig. 1 It is a structure schematic view of a double worm gear automatic assembly equipment of the present application.

[0015] Fig. 2 It is another view of a double worm gear automatic assembly equipment of the present application.

[0016] Fig. 3 It is a schematic view of a pressure sensor of the present application.

[0017] Fig. 4 It is a schematic view of a camera detection device of the present application.

[0018] In the drawings, the reference signs are:

[0019] 1-supporting plate, 2-supporting column, 3-servo, 4-lifting cylinder, 5-displacement sensor, 6-grasping clamping jaw, 7-camera detection device, 8-pressure sensor, 9-horizontal moving cylinder, 10-engaging tool, 11-bottom supporting device. DETAILED DESCRIPTION

[0020] The technical scheme of the present application will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application.

[0021] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation of the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0022] In the description of the utility model, it needs to explain, unless another explicit provision and limitation, term "installation", "link", "connection" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two elements inside the communication.For ordinary skilled in the art, the above-mentioned term can be understood in the utility model in the concrete meaning of the specific circumstances.

[0023] In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as there is no conflict between them.

[0024] As Figs. 1 to 4 shown, a double worm gear automatic assembly equipment includes: support plate 1, support column 2, servo 3, lifting cylinder 4, displacement sensor 5, grabbing jaw 6, camera detection device 7, pressure sensor 8, horizontal moving cylinder 9 and meshing tool 10;Servo 3 is arranged at the upper end of the middle of the support plate 1;Lifting cylinder 4 is arranged at the right side of the servo 3;Displacement sensor 5 is arranged at the left side of the servo 3;Support column 2 is arranged at the four corners of the bottom end of the support plate 1;Grabbing jaw 6 is arranged at the bottom end of the support plate 1, and the grabbing jaw 6 is matched with lifting cylinder 4 and servo 3;Pressure sensor 8 is arranged on the support plate 1 at one side of the grabbing jaw 6;Horizontal moving cylinder 9 is arranged on the support column 2 at the right side of the grabbing jaw 6;Meshing tool 10 is arranged at the bottom end of the horizontal moving cylinder 9;Camera detection device 7 is arranged on the support column 2 at the left side of the grabbing jaw 6.

[0025] Further, the camera detection device 7 and the support column 2 are fixed by bolts.

[0026] Further, the horizontal moving cylinder 9 and the support column 2 are fixed by bolts.

[0027] Further, it further includes bottom support device 11, the bottom support device 11 is arranged at the left side of the meshing tool 10, and the bottom support device 11 is matched with the meshing tool 10.

[0028] Further, the lifting device 4 and the support plate 1 are fixed by bolts.

[0029] The device can automatically assemble double worm gear turbine through the cooperation of servo, lifting cylinder, grabbing jaw, camera detection device, meshing tool, displacement sensor and pressure sensor, improve the work efficiency, reduce the manufacturing cost.

[0030] The tray tool is turned to the station through the index plate,

[0031] 1: The bottom support device extends to support the bottom of the device and maintain the consistency of the height of the tooling;

[0032] 2: The horizontal cylinder on the tooling engages and extends to make the sleeve contact the screw nut;

[0033] 3: The horizontal cylinder on the camera detection device extends to detect the angle of the two screws. According to the angle, the motor on the camera detection device drives the sleeve to rotate to adjust the angle of the screw. After adjustment, the camera detects again to ensure the correct angle;

[0034] 4: The horizontal cylinder moves above the IBC, the lifting cylinder lowers to grab the IBC, the cylinder rises, and the horizontal cylinder moves above the PU; (the turbine is on the IBC, the turbine is assembled in the previous station to ensure that the angle of each turbine is consistent)

[0035] 5: The servo lowers the IBC, and when the distance is 5mm, it contacts the displacement sensor to measure the engagement distance, and the pressure sensor measures the engagement pressure;

[0036] 6: The assembly is complete, and all components return to their original positions.

[0037] The technical features of the above-described embodiments can be combined in any manner. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described, but as long as the combinations of the technical features do not contradict, they should be considered within the scope of the present disclosure.

[0038] The above-described embodiments only express several implementation manners of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the present application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. An automatic assembly device for dual worm gears and worm wheels, characterized in that, Include: Supporting plate, support column, servo, lifting cylinder, displacement sensor, grabbing jaw, camera detection device, pressure sensor, horizontal moving cylinder and meshing tool; servo is arranged in the middle of the upper end of the supporting plate; lifting cylinder is arranged on the right side of the servo; displacement sensor is arranged on the left side of the servo; support column is arranged at the four corners of the bottom end of the supporting plate; grabbing jaw is arranged at the bottom end of the supporting plate, and grabbing jaw cooperates with lifting cylinder and servo; pressure sensor is arranged on the supporting plate on the side of the grabbing jaw; horizontal moving cylinder is arranged on the support column on the right side of the grabbing jaw; meshing tool is arranged at the bottom end of the horizontal moving cylinder; camera detection device is arranged on the support column on the left side of the grabbing jaw.

2. A dual worm and worm gear automatic assembly apparatus according to claim 1, wherein The camera detection device is fixed between the support column by bolts.

3. The dual worm and worm gear automatic assembly apparatus according to claim 1, wherein The horizontal moving cylinder is fixed between the support column by bolts.

4. The dual worm and worm gear automatic assembly apparatus according to claim 1, wherein It also includes a bottom support device, which is arranged on the left side of the meshing tool, and the bottom support device cooperates with the meshing tool.

5. The dual worm and worm gear automatic assembly apparatus according to claim 1, wherein The lifting cylinder is fixed between the supporting plate by bolts.