Water jet platinum crucible cleaning device
By combining a water jet system and a crucible movement system with a rinsing and drying system, the environmental pollution and health risks caused by the use of acid in existing technologies have been solved. This has enabled cleaning and polishing without the discharge of acidic liquids, improving the cleanliness and melting efficiency of platinum crucibles.
Patent Information
- Application Number
- CN202520175754.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-27
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-01-27
AI Technical Summary
Existing methods for cleaning platinum crucibles require the use of acid, which leads to environmental pollution, health risks, and poor cleaning results, affecting melting efficiency.
A water jet system combined with a crucible movement and rinsing/drying system is used to clean and polish the platinum crucible using high-pressure water jets, avoiding the need for acid soaking and discharge. The platinum crucible surface is cleaned and polished through programmable water jets. During use, no acidic solutions are required, thus avoiding operation in an acidic environment, improving melting efficiency, and preventing contamination errors when reusing the platinum crucible.
It enables a cleaning and polishing process without the discharge of acidic liquids, protecting the health of operators, improving the cleanliness and melting efficiency of platinum crucibles, and reducing contamination errors during reuse.
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Figure CN223749403U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to platinum crucible cleaning device technical field. Specifically relates to a kind of water jet platinum crucible cleaning device. BACKGROUND
[0002] Water cutting is also called water jet, that is, high-pressure water jet cutting technology, which is a kind of machine using high-pressure water flow cutting. Under the control of computer, workpiece can be arbitrarily carved, and the influence of material is small, and the processing pollution is very small. X-ray fluorescence spectrum analysis sample preparation is to place the sample powder and flux in the platinum gold crucible, after high-temperature melting, cooling to get glassy solid melt, after the whole glass sheet is taken out, a small amount of residual melt is attached to the inner wall and bottom of the platinum gold crucible, and it can be used after cleaning.
[0003] The existing cleaning device is designed around pickling method, involving the use and protection of glass beaker, improvement of acid heating equipment and improvement of pickling efficiency. If the platinum crucible is not cleaned thoroughly, cross contamination will occur, and the decrease of the smoothness of the surface of the platinum gold crucible will affect the mixing of the melt, thereby affecting the melting efficiency of the melt for reuse. Therefore, the platinum crucible needs to be cleaned and polished frequently after use, and even a new platinum crucible needs to be melted and renovated.
[0004] The existing platinum crucible cleaning method needs to use acid, which not only pollutes the environment but also wastes time, and the smoothness of the inner wall of the cleaned platinum gold crucible is greatly lost, and the glass beaker and other utensils in the cleaning equipment are easy to break. The patent technology of "a platinum crucible boiling cleaning device" (CN202221198744.5) improves the platinum crucible boiling cleaning device, overcomes the problem that the beaker is easy to break during boiling of the platinum gold crucible, thereby causing the circuit board and the electric furnace wire to be easily corroded by acid. Although the problem that the clamp is easy to scratch the bottom of the platinum crucible when clamping after boiling of the platinum crucible is solved, glass utensils and acid discharge are still needed. The patent technology of "a platinum crucible cleaning method" (CN202210808991.0) uses an ultrasonic cleaning device, which includes a recovery reflux device, uses ultrasonic waves and acid reflux to improve the movement ability of acid etching molecules, thereby improving the cleaning efficiency, but still needs to use acid. The patent technology of "a cleaning method for platinum gold crucible after high-temperature melting of mineral" (CN202210000329.2) uses an ultrasonic device, puts a plastic film sleeve into the ultrasonic cleaning tank, uses hydrochloric acid and ultrasonic waves to clean the platinum gold crucible with the plastic film sleeve, and avoids the use of glass utensils.
[0005] In summary, the existing cleaning device still needs to use acid to produce acidic discharge liquid, manual operation in acidic environment is harmful to health, the platinum gold crucible after cleaning loses smoothness, thereby reducing the mixing effect of the melting process, and further pollutes the next melting sample and causes error. SUMMARY
[0006] The utility model aims at overcoming prior art defects, and a water jet platinum crucible cleaning device can clean and polish the surface of the platinum crucible at the same time, and when in use: no acid immersion is needed, no acidic liquid is discharged, the harm to the operator's body in the acidic environment is avoided, the melting efficiency is improved, and the pollution error caused by the reuse of the platinum crucible is avoided.
[0007] To achieve the above object, the utility model adopts the technical scheme of: the water jet platinum crucible cleaning device is composed of a program-controlled water jet system, a crucible moving system and a flushing air drying system.
[0008] Program-controlled water jet system
[0009] The program-controlled water jet system is composed of a main control program, a water jet cutter water tank, a filter screen, a water jet cutter motor, a high-pressure pump and a water jet cutter nozzle, the output shaft of the water jet cutter motor is connected with the input shaft of the high-pressure pump, the water jet cutter water tank is connected with the filter screen and the water inlet end of the high-pressure pump through a water pipe, the water outlet end of the high-pressure pump is connected with the water inlet end of the water jet cutter nozzle, and the water jet cutter nozzle is fixed above the electric lifting column through a fixing plate.
[0010] Crucible moving system
[0011] The crucible moving system is composed of an electric lifting column, a flat plate, an electric angular displacement table, a guide rail, an electric sliding block and an electric rotary clamp jaw, the top end of the electric lifting column is fixedly connected with the bottom lower surface of the flat plate, the upper parts of the front and rear sides of the electric angular displacement table are hingedly connected with the bottoms of the front and rear sides of the guide rail through connecting rods, the electric sliding block is slidingly connected with the guide rail, and the bottom of the electric rotary clamp jaw is fixedly connected with the upper plane of the electric sliding block.
[0012] The electric lifting column is directly driven by a lifting DC motor, the electric angular displacement table and the electric sliding block are directly driven by respective DC program-controlled motors, the maximum distance that the electric sliding block moves right along the guide rail direction is 80-110mm, and the inclination angle of the guide rail is 0-30°.
[0013] Flushing air drying system
[0014] The flushing air drying system is composed of a program-controlled electric hair dryer, an air nozzle, a vacuum overturning suction disc, a pure water nozzle, a fish tank water pump and a pure water tank, the air nozzle of the program-controlled electric hair dryer is installed above the vacuum overturning suction disc, the distance between the air nozzle of the program-controlled electric hair dryer and the rotation shaft of the vacuum overturning suction disc is 50-100mm, the pure water nozzle is arranged below the vacuum overturning suction disc, and the pure water nozzle is connected with the pure water tank through the fish tank water pump; the axis of the pure water nozzle and the center of the vacuum overturning suction disc are located on the same plumb line, the distance from the axis of the air nozzle to the upper plane of the vacuum overturning suction disc is 50-100mm, and the distance from the nozzle of the pure water nozzle to the upper plane of the vacuum overturning suction disc is 50-100mm.
[0015] The program-controlled electric hair dryer, the vacuum flip chuck and the fish tank water pump are all commercially available products.
[0016] The main control program is a control program with a crucible moving system and a flushing and air-drying system added to a commercially available water control program.
[0017] The respective direct current program-controlled motors are the same: the voltage is 3-7V, and the rated current is 5A.
[0018] The electric rotary gripper is program-controlled in rotation speed, and the program-controlled rotation speed is 360° infinite rotation; the gripping force of the electric rotary gripper is 1-5kg.
[0019] The suction force of the vacuum flip chuck (15) is 3-5kg.
[0020] The heating power of the program-controlled electric hair dryer is 300-500w.
[0021] The head of the fish tank water pump is 300-1500mm, and the flow of the fish tank water pump is 60-200L / h.
[0022] The maximum jet pressure of the water jet nozzle is 30MPa.
[0023] The maximum stroke of the electric lifting column 5 is 500mm.
[0024] The axial spatial horizontal distance between the water jet nozzle and the air nozzle is 70-100mm; and the maximum jet pressure of the water jet nozzle 10 is 30MPa.
[0025] The angular range of the electric angular displacement table is ±15°.
[0026] Compared with the prior art, the utility model has the following positive effects:
[0027] 1. The utility model utilizes the water jet to grind the residues on the bottom and the wall of the platinum crucible 14, and no acid is needed, so there is no acid emission, which is beneficial to emission reduction, and the operation is carried out in an environment without acid solution, which is beneficial to labor protection and avoids the physical harm to the operator in an acidic environment.
[0028] 2. The utility model utilizes the high-pressure water flow to grind the residues and polish the surface of the platinum crucible at the same time, so that the cleaning and polishing are completed at the same time, the smoothness of the surface of the platinum crucible is ensured, the mixing of the molten material in the melting process is facilitated, the smoothness of the surface of the platinum crucible is ensured, the flow and mixing of the molten material are facilitated, and therefore the melting efficiency is improved.
[0029] 3. The utility model discloses a platinum crucible cleaning device, which can clean and polish the surface of the platinum crucible simultaneously, and can improve the melting efficiency.
[0030] Therefore, the utility model can clean and polish the surface of the platinum crucible simultaneously, and can improve the melting efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0031] Figure 1 The utility model discloses a water jet platinum crucible cleaning device structure schematic view. DETAILED DESCRIPTION
[0032] The utility model will be further described below in combination with the drawings and specific embodiments, which are not limited to the protection scope.
[0033] Example 1
[0034] A water jet platinum crucible cleaning device. The structure of the device is shown in the figure. Figure 1 The water jet platinum crucible cleaning device is composed of a program-controlled water jet system, a crucible moving system and a flushing and air-drying system.
[0035] Program-controlled water jet system
[0036] The program-controlled water jet system is composed of a main control program, a water jet cutter water tank 1, a filter screen 2, a water jet cutter motor 3, a high-pressure pump 4 and a water jet cutter nozzle 10. The output shaft of the water jet cutter motor 3 is connected with the input shaft of the high-pressure pump 4. The water jet cutter water tank 1 is connected with the filter screen 2 and the water inlet end of the high-pressure pump 4 through water pipes. The water outlet end of the high-pressure pump 4 is connected with the water inlet end of the water jet cutter nozzle 10. The water jet cutter nozzle 10 is fixed on the top of the electric lifting column 5 through a fixing plate.
[0037] Crucible moving system
[0038] The crucible moving system is composed of an electric lifting column 5, a flat plate 6, an electric angular displacement table 7, a guide rail 8, an electric sliding block 9 and an electric rotating clamp jaw 11. The top end of the electric lifting column 5 is fixedly connected with the bottom lower surface of the flat plate 6. The upper parts of the front and rear sides of the electric angular displacement table 7 are respectively hingedly connected with the bottoms of the front and rear sides of the guide rail 8 through connecting rods. The electric sliding block 9 is slidingly connected with the guide rail 8. The bottom of the electric rotating clamp jaw 11 is fixedly connected with the upper plane of the electric sliding block 9.
[0039] The electric lifting column 5 is directly driven by a lifting DC motor. The electric angular displacement table 7 and the electric sliding block 9 are directly driven by respective DC program-controlled motors. The maximum distance of the electric sliding block 9 moving right along the guide rail 8 is 100 mm. The inclination angle of the guide rail 8 is 0-30°.
[0040] Rinse air drying system
[0041] The rinse air drying system consists of a program-controlled electric hair dryer 12, a blow nozzle 13, a vacuum flip chuck 15, a pure water nozzle 16, a fish tank water pump 17 and a pure water tank 18; the blow nozzle 13 of the program-controlled electric hair dryer 12 is installed directly above the vacuum flip chuck 15, the distance between the blow nozzle 13 of the program-controlled electric hair dryer 12 and the rotating shaft of the vacuum flip chuck 15 is 80mm, the pure water nozzle 16 is arranged directly below the vacuum flip chuck 15, and the pure water nozzle 16 is connected to the pure water tank 18 through the fish tank water pump 17; the axis of the pure water nozzle 16 and the center of the vacuum flip chuck 15 are located on the same plumb line, the distance from the axis of the blow nozzle 13 to the upper plane of the vacuum flip chuck 15 is 70mm, and the distance from the nozzle of the pure water nozzle 16 to the upper plane of the vacuum flip chuck 15 is 75mm.
[0042] The program-controlled electric hair dryer 12, the vacuum flip chuck 15 and the fish tank water pump 17 are all commercially available products.
[0043] The main control program is a commercially available water control program with a crucible moving system and a rinse air drying system control program.
[0044] The respective direct current process-controlled motors are the same: the voltage is 3-7V, and the rated current is 5A.
[0045] The electric rotating gripper 11 is a program-controlled rotating speed adjustment, and the program-controlled rotating speed is 360° infinite rotation; the gripping force of the electric rotating gripper 11 is 3kg.
[0046] The suction force of the vacuum flip chuck 15 is 4kg.
[0047] The heating power of the program-controlled electric hair dryer 12 is 400w.
[0048] The head of the fish tank water pump 17 is 1000mm, and the flow of the fish tank water pump 17 is 100L / h.
[0049] The maximum jet pressure of the water jet nozzle 10 is 30MPa.
[0050] The maximum stroke of the electric lifting column 5 is 500mm.
[0051] The spatial horizontal distance between the axis of the water jet nozzle 10 and the blow nozzle 13 is 90mm.
[0052] The angular range of the electric angular displacement table 7 is ±15°.
[0053] Example 2
[0054] A water jet platinum crucible cleaning device. The device is the same as in Example 1 except for the following technical parameters:
[0055] The maximum distance of the electric slide (9) moving right along the guide rail direction is 80mm.
[0056] The distance between the air nozzle 13 and the rotation axis of the vacuum flip chuck 15 is 50mm.
[0057] The distance between the axis of the air nozzle 13 and the upper plane of the vacuum flip chuck 15 is 50mm, and the distance between the nozzle mouth of the pure water nozzle 16 and the upper plane of the vacuum flip chuck 15 is 50mm.
[0058] The grabbing force of the electric rotary clamp jaw 11 is 1kg.
[0059] The suction force of the vacuum flip chuck 15 is 3kg.
[0060] The heating power of the program-controlled electric hair dryer 12 is 300w.
[0061] The head of the fish tank water pump 17 is 300mm, and the flow of the fish tank water pump 17 is 60L / h.
[0062] The horizontal distance between the water jet nozzle 10 and the axis of the air nozzle 13 is 70mm.
[0063] Example 3
[0064] A water jet platinum crucible cleaning device. In addition to the following technical parameters, the rest is the same as example 1:
[0065] The maximum distance of the electric slide (9) moving right along the guide rail direction is 110mm.
[0066] The distance between the air nozzle 13 of the program-controlled electric hair dryer 12 and the rotation axis of the vacuum flip chuck 15 is 100mm.
[0067] The distance between the axis of the air nozzle 13 and the upper plane of the vacuum flip chuck 15 is 100mm, and the distance between the nozzle mouth of the pure water nozzle 16 and the upper plane of the vacuum flip chuck 15 is 100mm.
[0068] The grabbing force of the electric rotary clamp jaw 11 is 5kg.
[0069] The suction force of the vacuum flip chuck 15 is 5kg.
[0070] The heating power of the program-controlled electric hair dryer 12 is 500w.
[0071] The head of the fish tank water pump 17 is 1500mm, and the flow of the fish tank water pump 17 is 200L / h.
[0072] The horizontal distance between the water jet nozzle 10 and the axis of the air nozzle 13 is 100mm.
[0073] Compared with the prior art, the embodiment has the following advantages:
[0074] 1. The embodiment uses a water jet to grind the residues on the bottom and walls of the platinum crucible 14 to be cleaned, without using any acid, so there is no acid discharge, which is beneficial to emission reduction, and the operation is in an environment without the use of acidic solutions, which is beneficial to labor protection and avoids physical harm to operators in an acidic environment.
[0075] 2. The embodiment uses high-pressure water flow to grind the residues while polishing the surface of the platinum crucible 14 to be cleaned, so cleaning and polishing are completed at the same time, which ensures the smoothness of the surface of the platinum crucible 14 to be cleaned, is beneficial to the mixing of the melt in the melting process, ensures the smoothness of the surface of the platinum crucible 14 to be cleaned, is beneficial to the mixing of the melt, and thus improves the melting efficiency.
[0076] 3. The embodiment completes cleaning and polishing at the same time, which improves the cleanliness of the platinum crucible 14 to be cleaned, avoids the influence of the cleanliness of the previous platinum crucible cleaning on the use of the cleaned platinum crucible 14, and thus reduces the pollution error.
[0077] Therefore, the embodiment has the characteristics of no acid discharge, environmental friendliness, labor protection, improved melting efficiency, and reduced pollution error.
Claims
1. A water jet platinum crucible cleaning apparatus, characterized by, The platinum crucible cleaning device is composed of a programmed water jet system, a crucible moving system and a flushing and air drying system. The structure of the programmed water jet system is that the output shaft of the water jet motor (3) is connected with the input shaft of the high-pressure pump (4), the water tank (1) is connected with the filter screen (2) and the water inlet end of the high-pressure pump (4) through a water pipe, the water outlet end of the high-pressure pump (4) is connected with the water inlet end of the water jet nozzle (10), and the water jet nozzle (10) is fixed above the electric lifting column (5) through a fixing plate. The structure of the crucible moving system is that the top end of the electric lifting column (5) is fixedly connected with the bottom lower surface of the flat plate (6), the front and rear upper parts of the electric angular displacement table (7) are respectively hinged to the front and rear bottoms of the guide rail (8) through corresponding connecting rods, the electric sliding block (9) is slidingly connected with the guide rail (8), and the bottom of the electric rotary clamping jaw (11) is fixedly connected with the upper plane of the electric sliding block (9); the electric lifting column (5) is directly driven by a lifting DC motor, the electric angular displacement table (7) and the electric sliding block (9) are directly driven by respective DC programmed motors, the maximum distance that the electric sliding block (9) moves right along the guide rail (8) is 80-110 mm, and the inclination angle of the guide rail (8) is 0-30°. The structure of the flushing and air drying system is that the air nozzle (13) of the programmed electric heating hair dryer (12) is installed above the vacuum overturning suction disc (15), the distance between the air nozzle (13) and the rotating shaft of the vacuum overturning suction disc (15) is 50-100 mm, a pure water nozzle (16) is arranged below the vacuum overturning suction disc (15), and the pure water nozzle (16) is connected with a pure water tank (18) through a fish tank water pump (17); the distance from the axis of the air nozzle (13) to the upper plane of the vacuum overturning suction disc (15) is 50-100 mm, and the distance from the nozzle mouth of the pure water nozzle (16) to the upper plane of the vacuum overturning suction disc (15) is 50-100 mm.
2. The water jet platinum crucible cleaning apparatus of claim 1, wherein, The respective DC programmed motors are the same, the voltage is 3-7 V, and the rated current is 5 A.
3. The water jet platinum crucible cleaning apparatus of claim 1, wherein, The electric rotary clamping jaw (11) is programmed to adjust the rotating speed, the programmed rotating speed is 360° infinite rotation, and the gripping force of the electric rotary clamping jaw (11) is 1-5 kg.
4. The water jet platinum crucible cleaning apparatus of claim 1, wherein, The suction force of the vacuum overturning suction disc (15) is 3-5 kg.
5. The water jet platinum crucible cleaning apparatus of claim 1, wherein, The heating power of the programmed electric heating hair dryer (12) is 300-500 W.
6. The water jet platinum crucible cleaning apparatus of claim 1, wherein, The lift of the fish tank water pump (17) is 300-1500 mm, and the flow of the fish tank water pump (17) is 60-200 L / h.
7. The water jet platinum crucible cleaning apparatus of claim 1, wherein, The spatial horizontal distance between the water jet nozzle (10) and the air nozzle (13) is 70-100 mm, and the maximum jet pressure of the water jet nozzle (10) is 30 MPa.
8. The water jet platinum crucible cleaning apparatus of claim 1, wherein, The maximum stroke of the electric lifting column (5) is 500 mm.
9. The water jet platinum crucible cleaning apparatus of claim 1, wherein, The angle range of the electric angular displacement table (7) is ±15°.
Citation Information
Patent Citations
Method for cleaning gold platinum crucible after high-temperature melting of minerals
CN114289401A
Platinum crucible cleaning method
CN115193815A
Platinum crucible boiling and cleaning device
CN217647034U