Dust collection device of PVC (Polyvinyl Chloride) board splitting machine
By designing a combination of a cover, cleaning mechanism, and vacuum cleaner on the PVC slitting machine, the problem of flying cutting dust was solved, achieving efficient dust removal and improving the production environment and worker health.
Patent Information
- Application Number
- CN202520348473.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In the existing technology, the cutting dust generated during the cutting of PVC circuit boards causes pollution of the production environment and affects the health of workers, and the dust removal effect of the fixed-point vacuum cleaner is not good.
Design a dust collection device for a PVC slitting machine, including a cover, a cleaning mechanism, and a dust collector. The cover is placed on the cutting station. The cleaning mechanism is used to clean dust. The dust collector is connected to the inside of the cover through a suction pipe. The dust collection mechanism is connected to the air outlet of the dust collector and is used to filter and collect dust.
It effectively prevents dust diffusion, improves the cleanliness and safety of the production environment, ensures the cleanliness of the cutting area, improves dust collection effect, and increases production efficiency.
Smart Images

Figure CN223749785U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of dust suction devices, in particular to a dust suction device of a PVC board separator. BACKGROUND
[0002] Automotive steer-by-wire is a steering system completely controlled by electronic systems, which cancels the traditional mechanical connection and controls the steering of the vehicle through electrical signals. Through the steer-by-wire system, smoother and more accurate vehicle control can be achieved, improving the driving experience and safety. As one of the most important components in the steer-by-wire system, the production quality of the circuit board is related to the reliability and safety of the steer-by-wire system. PVC board separators are used in the production process of circuit boards. The board separator is mainly used to cut and separate the connected PVC circuit boards into single units.
[0003] A large amount of cutting dust is generated during the cutting and separation of the PVC circuit board. The flying cutting dust not only affects the production environment of the workshop, but also affects the health of workers who directly inhale it. Currently, most cutting dust is directly treated by dust suction devices set at fixed points, which has poor dust suction effect. CONTENT OF THE INVENTION
[0004] In order to improve the problem of poor dust suction effect of the dust suction device set at the fixed point, the application provides a dust suction device of a PVC board separator.
[0005] The dust suction device of the PVC board separator provided by the application adopts the following technical scheme:
[0006] The dust suction device of the PVC board separator comprises a cover shell, a dust suction machine, a dust collecting mechanism and a cleaning mechanism. The cover shell is used to cover the cutting station of the board separator. The cleaning mechanism is arranged on the cover shell and is used to clean the dust on the board separator. The air inlet of the dust suction machine is connected to the internal space of the cover shell through a dust suction pipe, and the air outlet of the dust suction machine is connected to the dust collecting mechanism.
[0007] By adopting the above technical scheme, the cover shell covers the cutting station of the board separator, which can prevent the dust from spreading to the working environment and reduce environmental pollution. The cleaning mechanism is arranged on the cover shell and is used to clean the dust on the board separator, which ensures that the cutting area remains clean and improves the production efficiency. The air inlet of the dust suction machine is connected to the internal space of the cover shell through a dust suction pipe, which can timely remove the dust collected by the cleaning mechanism and ensure the working efficiency. The dust collecting mechanism is connected to the air outlet of the dust suction machine, which further filters and collects the dust to avoid secondary pollution. The cooperation of the cleaning mechanism and the dust suction machine enables the cutting dust to be better cleaned, which improves the problem of poor dust suction effect of the dust suction device set at the fixed point.
[0008] Optionally, the cleaning mechanism comprises an air inlet pipe and a swing assembly, the air inlet pipe is rotationally connected in the cover shell, the cover shell is provided with an air vent on the peripheral wall, and one end of the air inlet pipe is connected with the air vent of the cover shell through a corrugated pipe; the swing assembly is arranged on the cover shell, and the swing assembly is used for driving the air inlet pipe to reciprocating swing.
[0009] By adopting the above technical scheme, the air inlet pipe is rotationally connected in the cover shell and connected with the air vent through the corrugated pipe, so that the air can enter the inside of the cover shell through the air inlet pipe, thereby generating a negative pressure effect to help dust suction; the swing assembly drives the air inlet pipe to reciprocating swing, thereby increasing the cleaning range and efficiency, ensuring that the dust around the cutting station is fully removed, improving the effectiveness of cutting dust removal on the board splitting machine, and improving the cleanliness and safety of the working environment.
[0010] Optionally, the swing assembly comprises a rotating disc, a connecting rod and a rotating motor, the rotating disc is rotationally connected on the cover shell, one end of the connecting rod is rotationally connected with the rotating disc, the other end of the connecting rod is rotationally connected with the air inlet pipe, and the rotating shaft of the rotating motor is coaxially connected with the rotating disc.
[0011] By adopting the above technical scheme, the swing assembly composed of the rotating disc, the connecting rod and the rotating motor can effectively drive the air inlet pipe to reciprocating swing, thereby realizing omnibearing cleaning of the dust on the board splitting machine; specifically, the rotating motor drives the rotating disc to rotate, and then transmits the motion to the air inlet pipe through the connecting rod to make the air inlet pipe swing, thereby ensuring that the air inlet pipe covers a wider area and improving the cleaning efficiency and cleanliness.
[0012] Optionally, the inner diameter of one end of the air inlet pipe close to the air vent is larger than that of the other end.
[0013] By adopting the above technical scheme, the inner diameter of one end of the air inlet pipe close to the air vent is larger than that of the other end, so that the flow speed of the air inlet pipe is faster and the pressure is stronger when the air is sprayed out, thereby improving the cleaning effect; at the same time, the larger inner diameter helps to reduce the air flow resistance, ensuring that enough air enters the inside of the cover shell, thereby effectively removing the dust on the board splitting machine.
[0014] Optionally, the dust collecting mechanism comprises a dust collecting box, an atomizing nozzle and a shielding plate, one side of the dust collecting box is provided with an air inlet, the other side of the dust collecting box is provided with an air outlet, the air inlet of the dust collecting box is connected with the air outlet of the dust collector, the shielding plate is arranged in the dust collecting box, a plurality of shielding plates are arranged at intervals from the air inlet to the air outlet, an air gap is left between the shielding plate and the top wall of the dust collecting box, and the atomizing nozzle is arranged on the top wall of the dust collecting box and used for communicating with an external water source.
[0015] By adopting the technical scheme, the air mixed with cutting dust sucked by the dust collector is introduced into the dust collecting box through the air inlet, the air passes through the air gap and is discharged from the air outlet, the cutting dust mixed therein with heavy mass moves downward under the action of gravity and touches the shielding plate, the shielding plate can effectively block larger dust particles, so that the cutting dust falls and is collected at the bottom of the dust collecting box; meanwhile, the water mist generated by the atomizing nozzle can further capture fine dust, improving the dust removal efficiency; the design of the air gap makes the air flow more smooth, avoiding the occurrence of blockage phenomenon, thereby ensuring the working stability and efficiency of the dust collector.
[0016] Optionally, a breathable screen is arranged on the air outlet of the dust collecting box, a rotating rod is rotatably connected to the breathable screen, rotating blades are arranged on the rotating rod, and bristles are arranged on the rotating rod and in contact with the breathable screen.
[0017] By adopting the technical scheme, the breathable screen can effectively filter fine particulate matters in the air, prevent them from entering the environment or the interior of the equipment, and improve the air quality; the rotating blades on the rotating rod can rotate when the gas flows, the bristles are in contact with the breathable screen, the bristles rotate with the rotating rod to brush the breathable screen, remove the accumulated dust on the screen, reduce the blockage phenomenon, prolong the service life of the breathable screen, and ensure the long-term stable filtering performance.
[0018] Optionally, a sound attenuation pipe is arranged on the dust collecting box and communicates with the air outlet of the dust collecting box, and sound attenuation cotton is arranged on the peripheral wall of the sound attenuation pipe.
[0019] By adopting the technical scheme, the sound attenuation pipe communicates with the air outlet of the dust collecting box, prolongs the path of the air in the sound attenuation pipe during the air discharge process, and helps to reduce noise; meanwhile, the sound attenuation cotton is arranged on the peripheral wall of the sound attenuation pipe, further absorbs and attenuates sound wave energy, thereby achieving a significant noise reduction effect and improving the comfort of the working environment.
[0020] In summary, the present application has at least one of the following beneficial technical effects:
[0021] 1. The cooperation of the cover, the cleaning mechanism and the dust collector can effectively remove the cutting dust at the cutting station, improve the dust removal effect of the fixed-point dust collector, and avoid secondary pollution by connecting the dust collecting mechanism with the air outlet of the dust collector;
[0022] 2. The cooperation of the rotating disc, the connecting rod and the rotating motor ensures that the rotating disc is driven to rotate by the rotating motor, the connecting rod is driven to swing, and the air inlet pipe is driven to reciprocate, thereby ensuring that the air inlet pipe covers a wider area, improving the cleaning efficiency and cleanliness, and the structure is relatively simple and convenient to use;
[0023] 3. The dust collecting box, the atomizing nozzle and the shielding plate are matched, so that the cutting dust can be separated and collected in the process of passing through the dust collecting box, the dust collecting mechanism separates and collects the cutting dust, and the structure is simple and practical. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0025] Figure 1 is a schematic diagram of the overall structure of the embodiment of the present application;
[0026] Figure 2 is a schematic diagram of the cross-sectional structure of the embodiment of the present application;
[0027] Figure 3 is Figure 2 is a local enlarged schematic diagram of part A in the embodiment of the present application.
[0028] Reference signs: 1, cover; 11, main body part; 12, observation window; 13, air hole; 2, dust collector; 3, dust collecting mechanism; 31, dust collecting box; 311, air inlet; 312, air outlet; 32, atomizing nozzle; 33, shielding plate; 4, cleaning mechanism; 41, air inlet pipe; 42, corrugated pipe; 43, rotating rod; 44, rotating disc; 45, connecting rod; 46, rotating motor; 5, dust suction pipe; 6, air-permeable screen; 7, rotating rod; 71, rotating blade; 72, brush; 8, muffler pipe; 9, muffling cotton. DETAILED DESCRIPTION
[0029] The following will be described in combination with the drawings. Figures 1-3 The present application will be further described in detail.
[0030] The embodiment of the present application discloses a dust collecting device of a PVC board separating machine. Referring to Figure 1The dust suction device of the PVC board separating machine comprises a cover shell 1, a dust suction machine 2, a dust collecting mechanism 3 and a cleaning mechanism 4. The cover shell 1 is arranged on the cutting station of the board separating machine, and covers the cutting area of the PVC circuit board to form a certain degree of closed space, preventing the cutting dust from flying into the workshop. The cleaning mechanism 4 is arranged on the cover shell 1 and is used for cleaning the dust on the board separating machine. The dust suction machine 2 adopts a high-performance centrifugal fan, which has the characteristics of high air volume and low noise. The air inlet of the dust suction machine 2 is communicated with the internal space of the cover shell 1 through a dust suction pipe 5, the air outlet of the dust suction machine 2 is connected with the dust collecting mechanism 3, and the dust collecting mechanism 3 is used for separating and collecting the cutting dust. The cleaning mechanism 4 cooperates with the dust suction machine 2 to achieve the effect of efficiently removing the dust generated in the cutting process, and improves the problem that the dust suction effect of the fixed-point dust collector is poor.
[0031] Specifically, the cover shell 1 comprises a main body 11 made of metal plate and an observation window 12 made of transparent plastic, which facilitates the real-time monitoring of the cutting process by the operator. A ventilation hole 13 is formed in one side wall of the cover shell 1. The cleaning mechanism 4 comprises an air inlet pipe 41 and a swing assembly. The inner diameter of one end of the air inlet pipe 41 is larger than that of the other end. The end of the air inlet pipe 41 with the larger inner diameter is communicated with the ventilation hole 13 in the side wall of the cover shell 1 through a corrugated pipe 42, and the air inlet pipe 41 is rotatably connected to the cover shell 1 through a transversely arranged rotating rod 43. The swing assembly is arranged on the cover shell 1 and is used to drive the air inlet pipe 41 to reciprocatingly swing up and down about the rotating rod 43.
[0032] After the dust suction machine 2 is started, the gas outside the cover shell 1 enters the inside of the cover shell 1 through the ventilation hole 13 and the air inlet pipe 41 in sequence. Due to the setting of the inner diameter of the air inlet pipe 41, the gas entering the inside of the cover shell 1 has a high flow rate and a large pressure, thereby blowing the cutting area at a high pressure, and achieving the cleaning of the cutting area. At the same time, the swing assembly drives the air inlet pipe 41 to reciprocatingly swing up and down about the rotating rod 43, increasing the area to be blown and improving the cleaning effect.
[0033] Illustratively, the swing assembly comprises a rotating disc 44, a connecting rod 45 and a rotating motor 46. The rotating motor 46 is fixedly installed on the cover shell 1 in the transverse direction, and the rotating shaft of the rotating motor 46 is coaxially connected with the rotating disc 44. One end of the connecting rod 45 is rotatably connected with the rotating disc 44, and the other end is rotatably connected with the air inlet pipe 41. By starting the rotating motor 46 to drive the rotating disc 44 to rotate, the connecting rod 45 is swung, and the air inlet pipe 41 is driven to reciprocatingly swing, ensuring that the air inlet pipe 41 covers a wider area, improving the cleaning efficiency and cleanliness, and the structure is relatively simple, convenient to use, and effectively removes the residual dust.
[0034] Illustratively, reference is made to Figure 2The dust collecting mechanism 3 is composed of a dust collecting box 31, an atomizing nozzle 32 and a baffle 33. The dust collecting box 31 is provided with an air inlet 311 on one side and an air outlet 312 on the other side, and the air inlet 311 is connected with the air outlet of the dust collector 2. The baffle 33 is provided with a plurality of baffle plates which are spaced apart from each other from the air inlet 311 to the air outlet 312 and are provided with a gap between the baffle plates and the top wall of the dust collecting box 31. The air which is sucked into the dust collector 2 and is mixed with cutting dust is introduced into the dust collecting box 31 through the air inlet 311, and the air is discharged from the air outlet 312 through the gap. The cutting dust mixed in the air is moved downward under the action of gravity and collides with the baffle 33. The baffle 33 can effectively block the larger dust particles, so that the cutting dust falls to the bottom of the dust collecting box 31 and is collected. The atomizing nozzle 32 is arranged on the top wall of the dust collecting box 31 and is connected with an external water source to moisten and settle the dust, thereby further improving the dust removal effect.
[0035] Further, referring to Figures 2-3 The air outlet 312 of the dust collecting box 31 is provided with a breathable screen 6, and a rotating rod 7 is rotatably connected to the breathable screen 6. The rotating rod 7 is provided with rotating blades 71 and bristles 72, and the bristles 72 are in contact with the breathable screen 6. The breathable screen 6 can effectively filter fine particles in the air to prevent them from entering the environment or the interior of the equipment and improve the air quality. The rotating blades 71 on the rotating rod 7 can rotate when the gas flows. The bristles 72 are in contact with the breathable screen 6, and the bristles 72 are brushed against the breathable screen 6 by the rotation of the rotating rod 7, thereby removing the dust accumulated on the screen and preventing the breathable screen 6 from being blocked.
[0036] In addition, the dust collecting box 31 is further connected with a soundproof pipe 8 which is in communication with the air outlet 312 of the dust collecting box 31. The soundproof pipe 8 is provided with soundproof cotton 9 on the outer wall to reduce noise emission and improve the comfort of the working environment.
[0037] The working principle of the dust collecting device of the PVC plate separating machine is as follows: during use, the rotating motor 46 is started to drive the rotating disc 44 to rotate, and the connecting rod 45 is swung, thereby driving the air inlet pipe 41 to swing up and down. Then, the dust collector is started to make the air outside the cover 1 enter the cover 1 through the air holes 13 and the air inlet pipe 41 in sequence. The air entering through the air inlet pipe 41 has a high flow rate and a large pressure, thereby achieving the blowing of the cutting area. The cutting dust which is blown is sucked into the dust collecting box 31 by the dust collector 2, and the cutting dust is well cleaned and absorbed, thereby improving the problem of poor dust collection effect of the fixed dust collector. When the gas passes through the gap between the baffle 33 and the top wall of the dust collecting box 31, the heavy dust naturally falls and collides with the baffle 33. At the same time, the falling dust is collected at the bottom of the dust collecting box 31 under the action of water sprayed by the atomizing nozzle 32. The overall structure is simple and convenient to use.
[0038] The above are all optional embodiments of the present application, and do not limit the protection scope of the present application, so that: all equivalent changes made according to the structure, shape, principle of the present application should be covered in the protection scope of the present application.
Claims
1. A dust extraction device for a PVC board splitting machine, characterised in that: The utility model provides a dust collection device for board cutting machine, including cover (1), dust collector (2), dust collecting mechanism (3) and cleaning mechanism (4), the cover (1) is used to cover the cutting station of board cutting machine, the cleaning mechanism (4) is located on the cover (1), and the cleaning mechanism (4) is used to clean the dust on the board cutting machine, the air inlet of dust collector (2) is communicated with the internal space of cover (1) through dust collection pipe (5), and the air outlet of dust collector (2) is connected with dust collecting mechanism (3).
2. A dust extraction device for a PVC sheet splitting machine according to claim 1, characterised in that: The cleaning mechanism (4) includes an air inlet pipe (41) and a swing assembly, the air inlet pipe (41) is rotatably connected in the cover (1), the cover (1) is provided with a vent hole (13) on the peripheral wall, and one end of the air inlet pipe (41) is connected with the vent hole (13) of the cover (1) through a corrugated pipe (42); the swing assembly is arranged on the cover (1), and the swing assembly is used to drive the air inlet pipe (41) to reciprocating swing.
3. A dust extraction device for a PVC sheet splitting machine according to claim 2, characterised in that: The swing assembly includes a rotating disc (44), a connecting rod (45) and a rotating motor (46), the rotating disc (44) is rotatably connected on the cover (1), one end of the connecting rod (45) is rotatably connected with the rotating disc (44), the other end of the connecting rod (45) is rotatably connected with the air inlet pipe (41), and the rotating motor (46) is arranged on the cover (1), and the rotating shaft of the rotating motor (46) is coaxially connected with the rotating disc (44).
4. The dust extraction device of a PVC sheet dividing machine according to claim 2, characterized in that: The inner diameter of the air inlet pipe (41) near the vent hole (13) is larger than that of the other end.
5. The dust extraction device of a PVC sheet dividing machine according to claim 1, characterized in that: The dust collecting mechanism (3) includes a dust collecting box (31), an atomizing nozzle (32) and a shielding plate (33), one side of the dust collecting box (31) is provided with an air inlet (311), the other side of the dust collecting box (31) is provided with an air outlet (312), the air inlet (311) of the dust collecting box (31) is connected with the air outlet of the dust collector (2), the shielding plate (33) is arranged in the dust collecting box (31), a plurality of shielding plates (33) are arranged at intervals from the air inlet (311) to the air outlet (312), and a gap is left between the shielding plate (33) and the top wall of the dust collecting box (31); the atomizing nozzle (32) is arranged on the top wall of the dust collecting box (31), and the atomizing nozzle (32) is used to communicate with an external water source.
6. A dust extraction device for a PVC sheet splitting machine according to claim 5, characterised in that: A gas permeable screen (6) is arranged on the air outlet (312) of the dust collecting box (31), a rotating rod (7) is rotatably connected on the gas permeable screen (6), rotating blades (71) are arranged on the rotating rod (7), and brush hairs (72) are arranged on the rotating rod (7) and contact the gas permeable screen (6).
7. A dust extraction device for a PVC sheet splitting machine according to claim 5, characterised in that: An acoustic pipe (8) is arranged on the dust collecting box (31), the acoustic pipe (8) communicates with the air outlet (312) of the dust collecting box (31), and the outer peripheral wall of the acoustic pipe (8) is provided with acoustic cotton (9).