Irregular cork board badminton head blanking machine

The design of the irregular cork board badminton shuttlecock head punching machine solves the problems of low punching efficiency and unstable quality, realizes rapid position adjustment and material collection, and improves production efficiency and quality.

CN223749835UActive Publication Date: 2026-01-02SHANDONG SENMENG BIO-BASED MATERIALS CO LTD
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Patent Information

Application Number
CN202520171223.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-25
Publication Date
2026-01-02
Estimated Expiration
2035-01-25

AI Technical Summary

Technical Problem

Existing punching machines have low punching efficiency and unstable quality when punching cork boards. The cork boards are prone to shaking, which leads to a decrease in the production efficiency and quality of badminton shuttlecock heads.

Method used

This machine uses irregular cork board badminton shuttlecock head punching. By adjusting the first and second lead screws, combined with the operation of the second cylinder and punching motor, the position of the cutter head can be quickly adjusted. The design of the punching tube and discharge frame enables rapid material collection. At the same time, the design of the movable rod and discharge chute allows for arbitrary adjustment of the discharge direction, improving discharge efficiency.

Benefits of technology

It improved punching efficiency, reduced workload, ensured the production quality and efficiency of badminton shuttlecock heads, and achieved efficient punching of irregular cork boards and convenient material collection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shuttlecock production, and discloses an irregular cork board shuttlecock head blanking machine which comprises a working table, a movable table is installed on the top of the working table in a sliding mode, a first lead screw is rotatably installed on the top of the working table, and the movable table is connected with the first lead screw in a threaded and sleeved mode. A first motor is fixedly installed on the right side of the workbench, an output shaft of the first motor is fixedly connected with the first lead screw, and a fixing table is fixedly installed on the top of the workbench. Compared with a traditional device, the device not only can quickly adjust the position of a tool bit and the position of a cork board and further achieve the effect of blanking irregular cork boards, but also can enable materials to enter the discharging frame through a blanking pipe through repeated blanking, so that the materials are convenient to collect, the working efficiency is improved, and the production cost is reduced. And the workload is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to shuttlecock production technical field, more specifically, the utility model relates to an irregular cork board shuttlecock head blanking machine. BACKGROUND

[0002] Shuttlecock is an indoor sports project, is used long handle mesh racket to hit a kind of small type ball made of feather and cork or plastic material, shuttlecock head is mainly made of cork or other synthetic materials, is the key part of shuttlecock, it not only influences the flight stability of ball body, also decides the durability of shuttlecock.

[0003] At present, when shuttlecock head is produced, cork board is usually accurately blanked into the shape and size required by shuttlecock head by blanking machine, the emergence of this machine greatly improves the production efficiency and quality of shuttlecock head, makes the production of shuttlecock more automatic and standardization.

[0004] At present, when cork board is blanked, the cork board under blanking will form a group of small round blocks of composite shuttlecock head size, these round blocks will be stacked on the workbench after blanking, at this time, the movement of blanking head will be affected by these stacked small round blocks when blanking head continues to blank, leading to low blanking efficiency and quality, and at present, when blanking, cork board is easily shaken by cutter head, leading to the quality of shuttlecock head to decline, so it needs to be improved and optimized. UTILITY MODEL CONTENT

[0005] In order to overcome the defects of the prior art, the utility model provides an irregular cork board shuttlecock head blanking machine, which has the advantages of quick blanking and convenient material discharge.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: an irregular cork board shuttlecock head blanking machine, comprising a workbench, a moving table is slidably installed on the top of the workbench, a first lead screw is rotatably installed on the top of the workbench, the moving table and the first lead screw are threadedly connected, a first motor is fixedly installed on the right side of the workbench, the output shaft of the first motor is fixedly connected with the first lead screw, a fixed table is fixedly installed on the top of the workbench, and a storage frame is arranged on the rear side of the workbench.

[0007] The right side of the fixed table is slidably provided with a moving plate, the right side of the moving plate is fixedly provided with a guide rail, the outer wall of the guide rail is slidably provided with a lifting plate, the top of the moving plate is fixedly provided with a second air cylinder, the telescopic end of the second air cylinder is fixedly connected with the lifting plate, the right side of the lifting plate is fixedly provided with a blanking motor, the output shaft of the blanking motor is fixedly provided with a first belt pulley, one side of the blanking motor is fixedly provided with a discharging frame, the bottom of the discharging frame is fixedly provided with a blanking pipe, the outer wall of the blanking pipe is fixedly provided with a second belt pulley, the first belt pulley and the second belt pulley are elastically connected through a belt, and the bottom of the blanking pipe is provided with a cutter head.

[0008] As a preferred technical scheme of the utility model, the front and rear ends of the right side of the fixed table are fixedly provided with extension plates;

[0009] One end of each of the two groups of extension plates is fixedly provided with a fixed frame, the inside of the fixed frame is movably provided with an movable rod, the outer wall of the movable rod is provided with a fixing hole, the top of each of the two groups of movable rods is rotatably connected with the discharging chute, the outer wall of the fixed frame is fixedly provided with a limiting cylinder, the inside of the limiting cylinder is movably provided with a mounting head, the mounting head and the inner wall of the limiting cylinder are elastically connected through a second spring, the other end of the mounting head is in abutment with the fixing hole, and the mounting head is fixedly connected with the pull rod.

[0010] As a preferred technical scheme of the utility model, the top of the fixed table is rotatably provided with a second screw rod, the second screw rod is threadedly sleeved with the moving plate, and the top of the fixed table is fixedly provided with a second motor.

[0011] As a preferred technical scheme of the utility model, the right side wall of the lifting plate is fixedly provided with a fixing frame, and the front and rear ends of the fixing frame are fixedly provided with support plates.

[0012] As a preferred technical scheme of the utility model, the right end of the support plate is fixedly provided with a fixing cylinder, and the inside of the fixing cylinder is movably provided with a telescopic rod.

[0013] As a preferred technical scheme of the utility model, the other end of the telescopic rod and the fixing cylinder are elastically connected through a first spring, and the bottom of the telescopic rod is fixedly provided with a first pressing plate.

[0014] As a preferred technical scheme of the utility model, the top of the extension plate is fixedly provided with a first air cylinder, and the telescopic end of the first air cylinder penetrates through the bottom of the extension plate and is fixedly connected with the second pressing plate.

[0015] Compared with the prior art, the utility model has the advantages of the following:

[0016] 1. The utility model discloses a first screw rod is set up, make the wood board position of mobile station top get the adjustment, through the setting of second screw rod, make the punching position of tool bit get the adjustment, finally through the operation of second air cylinder and punching motor, make the tool bit carry the wood board, and the material after punching will enter the inside of discharge frame through the punching pipe, finally through the discharge slot and enter to the inside of the storage frame, compared with traditional device, this device not only can adjust the tool bit position and cork board position fast, further can realize the effect that the irregular cork board is punched, can also make the material enter the inside of discharge frame through the punching pipe through multiple punchings, be convenient for the collection to the material, improve work efficiency, alleviate the work burden.

[0017] 2. The utility model discloses through the up and down of movable link, make the discharge angle and discharge position of discharge slot get the adjustment, through the loosening of pull rod, make the mounting head will through the elastic potential energy reset of second spring, and enter the inside of fixed hole, fix movable link, compared with traditional device, this device can adjust the discharge direction of discharge slot at will, convenient material smooth enters to the inside of storage frame, alleviate the work burden. DRAWINGS

[0018] Figure 1 It is the structure schematic drawing of the utility model;

[0019] Figure 2 It is the mobile plate structure schematic drawing of the utility model;

[0020] Figure 3 It is the belt structure schematic drawing of the utility model;

[0021] Figure 4 It is the tool bit structure schematic drawing of the utility model;

[0022] Figure 5 It is the movable link structure schematic drawing of the utility model;

[0023] Figure 6 It is the mounting head structure schematic drawing of the utility model.

[0024] In the figure: 1, workbench; 2, extension plate; 3, moving table; 4, first lead screw; 5, first motor; 6, fixed table; 7, material storage frame; 8, material discharge chute; 9, second lead screw; 10, second motor; 11, moving plate; 12, first air cylinder; 13, guide rail; 14, lifting plate; 15, second air cylinder; 16, blanking motor; 17, discharge frame; 18, first pulley; 19, blanking pipe; 20, second pulley; 21, belt; 22, fixed frame; 23, support plate; 24, telescopic rod; 25, first pressing plate; 26, fixed cylinder; 27, first spring; 28, tool bit; 29, pull rod; 30, second pressing plate; 31, fixed frame; 32, movable rod; 33, fixed hole; 34, second spring; 35, limiting cylinder; 36, mounting head. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] As Figures 1 to 6 shown, the utility model provides a kind of irregular cork board shuttlecock head blanking machine, including workbench 1, the top of workbench 1 is slidably installed with moving table 3, the top of workbench 1 is rotatably installed with first lead screw 4, moving table 3 and first lead screw 4 are threadedly coupled, the right side of workbench 1 is fixedly installed with first motor 5, the output shaft of first motor 5 is fixedly connected with first lead screw 4, the top of workbench 1 is fixedly installed with fixed table 6, the rear side of workbench 1 is provided with material storage frame 7;

[0027] The right side of fixed table 6 is slidably installed with moving plate 11, the right side of moving plate 11 is fixedly installed with guide rail 13, the outer wall of guide rail 13 is slidably installed with lifting plate 14, the top of moving plate 11 is fixedly installed with second air cylinder 15, the telescopic end of second air cylinder 15 is fixedly connected with lifting plate 14, the right side of lifting plate 14 is fixedly installed with blanking motor 16, the output shaft of blanking motor 16 is fixedly installed with first pulley 18, one side of blanking motor 16 is fixedly installed with discharge frame 17, the bottom of discharge frame 17 is fixedly installed with blanking pipe 19, the outer wall of blanking pipe 19 is fixedly installed with second pulley 20, first pulley 18 and second pulley 20 are elastically connected by belt 21, the bottom of blanking pipe 19 is provided with tool bit 28.

[0028] When the softwood board needs to be punched, the worker first places the softwood board on the top of the moving table 3, and then starts the first air cylinder 12 through the general controller. The output shaft of the first air cylinder 12 drives the second pressing plate 30 to move downward, and the second pressing plate 30 further presses the softwood board. At this time, the worker starts the punching motor 16 and the second air cylinder 15. The operation of the punching motor 16 drives the first belt pulley 18, and the first belt pulley 18 further drives the second belt pulley 20 to rotate through the belt 21. At this time, the punching pipe 19 starts to rotate, and the operation of the second air cylinder 15 drives the lifting plate 14 to move downward along the guide rail 13, and further makes the cutter head 28 punch the softwood board. When the cutter head 28 punches, the first pressing plate 25 will abut against the softwood board, and the extension rod 24 will be downward through the elastic potential energy of the first spring 27, and will press the softwood board through the first pressing plate 25 to ensure the stability of the wood board during punching. When punching, the cutter head 28 will punch the wood board into a round block, and the round block will be clamped in the inside of the punching pipe 19. After single cutting is completed, the second air cylinder 15 drives the lifting plate 14 to reset, and the worker starts the second motor 10. The second motor 10 drives the rotation of the second screw rod 9, and further makes the second screw rod 9 drive the moving plate 11 which is threadedly connected with the second screw rod 9 to move. After reaching the appropriate position, secondary punching is carried out. After multiple punching is completed, the softwood round blocks will be accumulated in the inside of the punching pipe 19, and the round blocks will be pushed upward to the inside of the discharge frame 17. When the number of round blocks in the inside of the discharge frame 17 is large, the round blocks will fall from the discharge frame 17 to the inside of the discharge chute 8, and will be guided to the inside of the storage frame 7 through the discharge chute 8, completing collection. After vertical punching is completed, the worker makes the first air cylinder 12 drive the second pressing plate 30 to move upward through the controller, so that the fixing state of the wood board is released, and then starts the first motor 5. The operation of the first motor 5 drives the first screw rod 4 to rotate, and the rotation of the first screw rod 4 drives the moving table 3 which is threadedly connected with the first screw rod 4 to move, further making the softwood board on the top of the moving table 3 move, so that the cutter head 28 is aligned with the position of the wood board which has not been punched, realizing switching.

[0029] Through the setting of the first screw rod 4, the position of the wood board on the top of the moving table 3 is adjusted. Through the setting of the second screw rod 9, the punching position of the cutter head 28 is adjusted. Finally, through the operation of the second air cylinder 15 and the punching motor 16, the cutter head 28 punches the wood board, and the punched material will enter the inside of the discharge frame 17 through the punching pipe 19, and finally will be discharged into the inside of the storage frame 7 through the discharge chute 8. Compared with the traditional device, the device not only can quickly adjust the position of the cutter head 28 and the position of the softwood board, but also can realize the punching effect of irregular softwood boards. At the same time, the material can enter the inside of the discharge frame 17 through the punching pipe 19 through multiple punching, which is convenient for collecting the material and improves the work efficiency and reduces the work burden.

[0030] The front and rear ends of the right side of the fixed table 6 are fixedly installed with extension plates 2;

[0031] One end of the two groups of extension plates 2 is fixedly installed with a fixed frame 31, the inside of the fixed frame 31 is movably installed with an movable rod 32, the outer wall of the movable rod 32 is provided with a fixed hole 33, the top of the two groups of movable rods 32 and the discharge chute 8 are rotatably connected, the outer wall of the fixed frame 31 is fixedly installed with a limiting cylinder 35, the inside of the limiting cylinder 35 is movably installed with a mounting head 36, one end of the mounting head 36 and the inner wall of the limiting cylinder 35 are elastically connected through the second spring 34, the other end of the mounting head 36 and the fixed hole 33 are in abutment with each other, and the mounting head 36 is fixedly connected with the pull rod 29.

[0032] Before punching the cork board, the staff can pull the pull rod 29 outward, the pull rod 29 drives the mounting head 36 to be accommodated into the inside of the limiting cylinder 35, at this time the staff can pull the movable rod 32 up and down, after the movable rod 32 is located at a proper position, the staff releases the pull rod 29, at this time the mounting head 36 is reset through the elastic potential energy of the second spring 34, and enters the inside of the fixed hole 33 to fix the movable rod 32, the staff can adjust the movable rods 32 on the front and rear sides in turn, so that the discharge angle and the discharge position of the discharge chute 8 are further adjusted.

[0033] By pulling the movable rod 32 up and down, the discharge angle and the discharge position of the discharge chute 8 are adjusted, and by releasing the pull rod 29, the mounting head 36 is reset through the elastic potential energy of the second spring 34 and enters the inside of the fixed hole 33 to fix the movable rod 32, compared with the traditional device, the discharge direction of the discharge chute 8 can be adjusted at will, the material flows smoothly into the inside of the storage frame 7, and the work burden is reduced.

[0034] The top of the fixed table 6 is rotatably installed with a second lead screw 9, the second lead screw 9 is threadedly sleeved with a moving plate 11, the top of the fixed table 6 is fixedly installed with a second motor 10, and the output shaft of the second motor 10 is fixedly connected with the second lead screw 9.

[0035] The staff starts the second motor 10, the second motor 10 drives the rotation of the second lead screw 9, and further drives the displacement of the moving plate 11 threadedly sleeved with the second lead screw 9.

[0036] The right side wall of the lifting plate 14 is fixedly installed with a fixed frame 22, and the front and rear ends of the fixed frame 22 are fixedly installed with support plates 23.

[0037] The right end of the support plate 23 is fixedly installed with a fixed cylinder 26, and the inside of the fixed cylinder 26 is movably installed with a telescopic rod 24.

[0038] When the punch head 28 punches, the first pressing plate 25 abuts against the cork board, the further telescopic rod 24 is downward through the elastic potential of the first spring 27, and the cork board is pressed tightly through the first pressing plate 25, so that the stability of the cork board during punching is ensured.

[0039] The one end of the telescopic rod 24 is elastically connected with the fixed cylinder 26 through the first spring 27, and the bottom of the telescopic rod 24 is fixedly installed with the first pressing plate 25.

[0040] The top of the extension plate 2 is fixedly installed with the first air cylinder 12, the telescopic end of the first air cylinder 12 penetrates to the bottom of the extension plate 2 and is fixedly connected with the second pressing plate 30.

[0041] The staff starts the first air cylinder 12, the output shaft of the first air cylinder 12 drives the second pressing plate 30 to displace downward, and the further second pressing plate 30 presses the cork board tightly.

[0042] The working principle and use process of the utility model are as follows:

[0043] When the softwood board needs to be punched, the staff first places the softwood board on the top of the moving table 3, and then starts the first air cylinder 12 through the general controller, the output shaft of the first air cylinder 12 drives the second pressing plate 30 to move downward, and the second pressing plate 30 further presses the softwood board, at this time the staff starts the punching motor 16 and the second air cylinder 15, the operation of the punching motor 16 drives the first belt pulley 18, and the first belt pulley 18 further drives the second belt pulley 20 to rotate through the belt 21, at this time the punching pipe 19 starts to rotate, and the operation of the second air cylinder 15 drives the lifting plate 14 to move downward along the guide rail 13, and further makes the cutter head 28 punch the softwood board, and when the cutter head 28 punches, the first pressing plate 25 will abut against the softwood board, and the extension rod 24 will be downward through the elastic potential of the first spring 27, and the softwood board will be pressed tightly through the first pressing plate 25, to ensure the stability of the wood board during punching, when punching, the cutter head 28 will punch the wood board into a round block, and the round block will be clamped in the inside of the punching pipe 19, after single cutting is completed, the second air cylinder 15 drives the lifting plate 14 to reset, and the staff starts the second motor 10, the second motor 10 drives the rotation of the second screw rod 9, and further makes the second screw rod 9 drive the moving plate 11 which is sleeved with the second screw rod 9 to move, after reaching the appropriate position, secondary punching is carried out, after multiple punching is completed, the softwood round blocks will be stacked in the inside of the punching pipe 19, and the round blocks are pushed upward to the inside of the discharging frame 17, when the number of round blocks in the inside of the discharging frame 17 is large, the round blocks will fall from the discharging frame 17 to the inside of the discharging chute 8, and be guided to the inside of the storage frame 7 through the discharging chute 8, to complete the collection, after vertical punching is completed, the staff makes the first air cylinder 12 drive the second pressing plate 30 to move upward through the controller, so that the fixing state of the wood board is released, and then starts the first motor 5, the operation of the first motor 5 drives the first screw rod 4 to rotate, the rotation of the first screw rod 4 drives the moving table 3 which is sleeved with the first screw rod 4 to move, and further makes the softwood board on the top of the moving table 3 move, so that the cutter head 28 is aligned with the position of the wood board which has not been punched, to realize switching.

[0044] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0045] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An irregular cork plate shuttlecock punching machine comprising a worktable (1), characterized in that: The top of the workbench (1) is slidably provided with a moving table (3), the top of the workbench (1) is rotatably provided with a first lead screw (4), the moving table (3) and the first lead screw (4) are threadedly sleeved, the right side of the workbench (1) is fixedly provided with a first motor (5), the output shaft of the first motor (5) is fixedly connected with the first lead screw (4), the top of the workbench (1) is fixedly provided with a fixed table (6), and the rear side of the workbench (1) is provided with a storage frame (7). The right side of the fixed table (6) is slidably provided with a moving plate (11), the right side of the moving plate (11) is fixedly provided with a guide rail (13), the outer wall of the guide rail (13) is slidably provided with a lifting plate (14), the top of the moving plate (11) is fixedly provided with a second air cylinder (15), the telescopic end of the second air cylinder (15) is fixedly connected with the lifting plate (14), the right side of the lifting plate (14) is fixedly provided with a blanking motor (16), the output shaft of the blanking motor (16) is fixedly provided with a first belt pulley (18), one side of the blanking motor (16) is fixedly provided with a discharge frame (17), the bottom of the discharge frame (17) is fixedly provided with a blanking pipe (19), the outer wall of the blanking pipe (19) is fixedly provided with a second belt pulley (20), the first belt pulley (18) and the second belt pulley (20) are elastically connected through a belt (21), and the bottom of the blanking pipe (19) is provided with a tool bit (28).

2. A machine for punching irregular cork plate shuttlecock heads according to claim 1, characterized in that: The front and rear ends of the right side of the fixed table (6) are fixedly provided with extension plates (2). One end of the two groups of extension plates (2) is fixedly provided with a fixed frame (31), the inside of the fixed frame (31) is movably provided with a movable rod (32), the outer wall of the movable rod (32) is provided with a fixed hole (33), the top of the two groups of movable rods (32) is rotatably connected with a discharge chute (8), the outer wall of the fixed frame (31) is fixedly provided with a limiting cylinder (35), the inside of the limiting cylinder (35) is movably provided with a mounting head (36), the second spring (34) is elastically connected between one end of the mounting head (36) and the inner wall of the limiting cylinder (35), the other end of the mounting head (36) and the fixed hole (33) abut each other, and the mounting head (36) is fixedly connected with the pull rod (29).

3. An irregular cork plate shuttlecock punch press according to claim 1, characterized in that: The top of the fixed table (6) is rotatably provided with a second lead screw (9), the second lead screw (9) and the moving plate (11) are threadedly sleeved, and the top of the fixed table (6) is fixedly provided with a second motor (10).

4. The machine according to claim 1, wherein: The right side wall of the lifting plate (14) is fixedly provided with a fixing frame (22), and the front and rear ends of the fixing frame (22) are fixedly provided with supporting plates (23).

5. An irregular cork plate shuttlecock punch press according to claim 4, characterized in that: The right end of the supporting plate (23) is fixedly provided with a fixing cylinder (26), and the inside of the fixing cylinder (26) is movably provided with a telescopic rod (24).

6. An irregular cork plate shuttlecock punch press according to claim 5, characterized in that: One end of the telescopic rod (24) is elastically connected with the fixed cylinder (26) through a first spring (27), and the bottom of the telescopic rod (24) is fixedly provided with a first pressing plate (25).

7. An irregular cork plate shuttlecock punch press according to claim 2, characterized in that: The top of the extension plate (2) is fixedly provided with a first air cylinder (12), the telescopic end of the first air cylinder (12) penetrates through the bottom of the extension plate (2) and is fixedly connected with a second pressing plate (30).