Tool for quickly assisting in prefabricating demolding of L-shaped ballast baffle
By designing a quick-release tool for L-shaped ballast slab prefabrication, a U-shaped frame and handle are used to clamp the mold flange to achieve rapid demolding, solving the problem of difficult demolding of L-shaped ballast slab molds and improving prefabrication efficiency.
Patent Information
- Application Number
- CN202520187585.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-06
AI Technical Summary
The L-shaped ballast plate mold is difficult to demold, which affects the prefabrication efficiency.
A quick-release tool for prefabricating L-shaped ballast plates is designed, comprising a first U-shaped frame and a second U-shaped frame, with a handle rotatably connected to the first U-shaped frame. The tool uses the first and second handles to clamp the mold flange and achieves quick demolding by flipping.
This enabled rapid demolding of the L-shaped ballast plate, preventing the mold from falling off and improving prefabrication efficiency.
Smart Images

Figure CN223749900U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a demolding technology for a ballast retaining plate, in particular to a rapid auxiliary L-shaped ballast retaining plate prefabrication demolding tool. BACKGROUND
[0002] With the popular use of large machines for screening on railway bridge lines, the operation efficiency is greatly improved. Since the ballast retaining wall is provided on the railway bridge to prevent the ballast of the track bed from scattering and to ensure the stability of the track bed, the ballast retaining wall is damaged to a certain extent during the large machine screening process, thereby causing problems such as the tilting and breaking of the ballast retaining plate. Therefore, a large number of L-shaped ballast retaining plates need to be prefabricated and replaced. Since the shape of the L-shaped ballast retaining plate is special, it is difficult to demold after the mold is prefabricated. Therefore, a rapid auxiliary L-shaped ballast retaining plate prefabrication demolding tool is developed to improve the prefabrication efficiency of the L-shaped ballast retaining plate.
[0003] In view of this, a rapid auxiliary L-shaped ballast retaining plate prefabrication demolding tool is provided. CONTENT OF THE INVENTION
[0004] 1. TECHNICAL PROBLEM TO BE SOLVED
[0005] The purpose of the application is to provide a rapid auxiliary L-shaped ballast retaining plate prefabrication demolding tool, which solves the technical problems in the background art and achieves the technical effect of quickly demolding the prefabricated ballast retaining plate from the mold.
[0006] 2. TECHNICAL SCHEME
[0007] The technical scheme of the application provides a rapid auxiliary L-shaped ballast retaining plate prefabrication demolding tool, which comprises a first U-shaped frame and a second U-shaped frame opposite to the opening of the first U-shaped frame, the second U-shaped frame is slidably inserted into the first U-shaped frame, the first U-shaped frame and the second U-shaped frame form a "mouth" type structure, the first U-shaped frame is rotatably connected with a first handle, and the second U-shaped frame is rotatably connected with a second handle.
[0008] By adopting the above technical scheme, the first handle is rotatably connected to the opening side of the first U-shaped frame, the second handle is rotatably connected to the opening side of the second U-shaped frame, and the "mouth" type structure formed by the first U-shaped frame and the second U-shaped frame has an outer dimension greater than that of the mold flange. Therefore, the mold flange is placed into the opening formed by the first U-shaped frame and the second U-shaped frame, two workers pull the first U-shaped frame and the second U-shaped frame away from each other, so that one side edge of the first U-shaped frame and the second U-shaped frame is clamped on the mold and is clamped at the lower edge of the mold flange. Then, the mold is turned over in the same direction by one hundred and eighty degrees, so that the opening faces downward, and the demolding can be quickly performed.
[0009] As an optional solution of the technical scheme in the application file, the first U-shaped frame comprises a first horizontal rod and sleeves fixed vertically at both ends of the first horizontal rod, the second U-shaped frame comprises a second horizontal rod and insertion rods fixed vertically at both ends of the second horizontal rod, the sleeves are provided with mounting holes matched with the insertion rods, the first handle and the second handle each comprise two parallel traction rods and shaft rods fixed at one end of the traction rods, one end of the sleeve close to the second horizontal rod is rotationally connected with the traction rods through the shaft rods, one end of the insertion rods close to the first horizontal rod is rotationally connected with the traction rods through the shaft rods, and a handle is fixedly and perpendicularly connected between the two traction rods.
[0010] By adopting the above technical scheme, the first handle is rotationally connected with the two sleeves through the shaft rods, the second handle is rotationally connected with the end portions of the two insertion rods through the shaft rods, two workers hold the handles respectively and relatively close to each other, the first horizontal rod and the second horizontal rod are separated, the whole is then sleeved on the mold, the first horizontal rod and the second horizontal rod are placed below the flange of the mold, then the two handles are pulled away, the first horizontal rod and the second horizontal rod move relatively, are clamped on the mold and are placed below the flange of the mold, and then are turned by one hundred and eighty degrees in the same direction.
[0011] As an optional solution of the technical scheme in the application file, the handle is sleeved with a sleeve.
[0012] By adopting the above technical scheme, the sleeve is rotated on the handle to avoid friction when the handle and the palm are rotated.
[0013] As an optional solution of the technical scheme in the application file, the first horizontal rod and the second horizontal rod are each fixed with an L-shaped plate.
[0014] By adopting the above technical scheme, when the first horizontal rod and the second horizontal rod are placed below the flange of the mold, the upper edge of the L-shaped plate is blocked on the upper surface of the flange of the mold, so that when the mold is slid and abuts against the L-shaped plate during the whole turning of the mold, the mold can be prevented from falling off the demolding tool.
[0015] As an optional solution of the technical scheme in the application file, a spring is fixed between the second horizontal rod and the sleeve.
[0016] By adopting the above technical scheme, when the first horizontal rod and the second horizontal rod move relatively, the spring is compressed to generate an elastic rebounding force, so that when the demolding tool is removed from the mold, the handle is loosened, the first horizontal rod and the second horizontal rod are separated under the elastic rebounding force of the spring, and the demolding tool is quickly removed from the mold.
[0017] 3. Beneficial effects
[0018] One or more technical schemes provided in the embodiments of the application have at least the following technical effects or advantages:
[0019] 1. The first handle is rotatably connected to the opening side of the first U-shaped frame, the second handle is rotatably connected to the opening side of the second U-shaped frame, and the "mouth" structure formed by the first U-shaped frame and the second U-shaped frame has a size larger than the mold flange, so that the mold flange is placed into the opening formed by the first U-shaped frame and the second U-shaped frame, two workers pull the first U-shaped frame and the second U-shaped frame away from each other, so that one side edge of the first U-shaped frame and the second U-shaped frame clamps on the mold and is clamped at the lower edge of the mold flange, then flips in the same direction, so that the mold is rotated one hundred and eighty degrees with the opening downward, and the mold can be quickly demolded;
[0020] 2. The upper edge of the L-shaped plate is blocked on the upper surface of the mold flange, so that when the mold is flipped as a whole, the mold can be prevented from falling off the demolding tool when the mold slides and abuts against the L-shaped plate. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 A schematic diagram of the overall structure of a rapid auxiliary L-shaped ballast retaining plate prefabricated demolding tool is disclosed for a preferred embodiment of the present application.
[0022] Figure 2 A schematic diagram of the overall and mold installation state structure of a rapid auxiliary L-shaped ballast retaining plate prefabricated demolding tool is disclosed for a preferred embodiment of the present application.
[0023] Figure 3 A schematic diagram of the overall and mold installation state structure of a rapid auxiliary L-shaped ballast retaining plate prefabricated demolding tool is disclosed for a preferred embodiment of the present application.
[0024] Figure 4 A schematic diagram of the first U-shaped frame structure of a rapid auxiliary L-shaped ballast retaining plate prefabricated demolding tool is disclosed for a preferred embodiment of the present application.
[0025] Figure 5 A schematic diagram of the second U-shaped frame structure of a rapid auxiliary L-shaped ballast retaining plate prefabricated demolding tool is disclosed for a preferred embodiment of the present application.
[0026] Figure 6 A schematic diagram of the handle structure of a rapid auxiliary L-shaped ballast retaining plate prefabricated demolding tool is disclosed for a preferred embodiment of the present application.
[0027] Explanation of reference numerals in the drawings: 1, first U-shaped frame; 11, first horizontal rod; 12, sleeve; 121, mounting hole; 2, second U-shaped frame; 21, second horizontal rod; 22, insertion rod; 23, spring; 3, first handle; 31, traction rod; 311, shaft; 32, handle; 33, sleeve; 4, second handle; 5, L-shaped plate; 6, mold flange. DETAILED DESCRIPTION
[0028] The application will be further described in detail below with reference to the accompanying drawings.
[0029] The application relates to a prefabricated demoulding tool for a quick auxiliary L-shaped ballast retaining plate, which comprises a first U-shaped frame 1 and a second U-shaped frame 2 opposite to the opening of the first U-shaped frame 1, the second U-shaped frame 2 is slidably inserted into the first U-shaped frame 1, the first U-shaped frame 1 and the second U-shaped frame 2 form a'mouth' structure, the first U-shaped frame 1 is rotationally connected with a first handle 3, and the second U-shaped frame 2 is rotationally connected with a second handle 4.
[0030] With reference to Figures 1-6 , the first handle 3 is rotationally connected to the opening side of the first U-shaped frame 1, the second handle 4 is rotationally connected to the opening side of the second U-shaped frame 2, and the'mouth' structure formed by the first U-shaped frame 1 and the second U-shaped frame 2 has an outer dimension greater than that of a mould flange 6, so that the mould flange 6 is put into the opening formed by the first U-shaped frame 1 and the second U-shaped frame 2, two workers pull the first U-shaped frame 1 and the second U-shaped frame 2 away from each other, so that one side edge of the first U-shaped frame 1 and the second U-shaped frame 2 is clamped on the mould and clamped at the lower edge of the mould flange 6, then the first U-shaped frame 1 and the second U-shaped frame 2 are flipped in the same direction by one hundred and eighty degrees, so that the mould is rotated by one hundred and eighty degrees with the opening downward, and the demoulding can be quickly performed.
[0031] The first U-shaped frame 1 comprises a first horizontal rod 11 and sleeve pipes 12 fixed perpendicularly at two ends of the first horizontal rod 11, the second U-shaped frame 2 comprises a second horizontal rod 21 and inserting rods 22 fixed perpendicularly at two ends of the second horizontal rod 21, the sleeve pipes 12 are provided with mounting holes 121 matched with the inserting rods 22, the first handle 3 and the second handle 4 each comprise two parallel traction rods 31 and shaft rods 311 fixed at one end of the traction rods 31, the end of the sleeve pipes 12 close to the second horizontal rod 21 is rotationally connected with the traction rods 31 through the shaft rods 311, the end of the inserting rods 22 close to the first horizontal rod 11 is rotationally connected with the traction rods 31 through the shaft rods 311, and a handle 32 is fixedly connected perpendicularly between the two traction rods 31.
[0032] With reference to Figures 4-6 , the first handle 3 is rotationally connected with the two sleeve pipes 12 through the shaft rods 311, the second handle 4 is rotationally connected with the ends of the two inserting rods 22 through the shaft rods 311, two workers hold the handle 32 respectively and relatively close to each other, so that the first horizontal rod 11 and the second horizontal rod 21 are pulled away from each other, then the whole is sleeved on the mould and the first horizontal rod 11 and the second horizontal rod 21 are arranged below the mould flange 6, then the two handles 32 are pulled away from each other, the first horizontal rod 11 and the second horizontal rod 21 relatively move and are clamped on the mould and arranged below the mould flange 6, and then the first horizontal rod 11 and the second horizontal rod 21 are flipped in the same direction by one hundred and eighty degrees.
[0033] A sleeve 33 is sleeved on the handle 32.
[0034] With reference to Figure 2 and Figure 6The sleeve 33 is rotated on the handle 32 to avoid friction between the handle 32 and the palm.
[0035] The L-shaped plate 5 is fixed on the first crossbar 11 and the second crossbar 21.
[0036] Referring to Figure 2 and Figure 3 When the first crossbar 11 and the second crossbar 21 are placed below the mold flange 6, the upper edge of the L-shaped plate 5 is blocked on the upper surface of the mold flange 6, so that when the mold is flipped, the mold is prevented from falling from the stripping tool when the mold slides and is pressed on the L-shaped plate 5.
[0037] The spring 23 is fixed between the second crossbar 21 and the sleeve 12.
[0038] Referring to Figure 3 and Figure 5 When the first crossbar 11 and the second crossbar 21 are moved relative to each other, the spring 23 is compressed to generate an elastic rebounding force, so that when the stripping tool is removed from the mold, the handle 32 is loosened, and the first crossbar 11 and the second crossbar 21 are separated under the elastic rebounding force of the spring 23, so as to facilitate the stripping tool to be quickly removed from the mold.
[0039] Working principle: The openings of the first U-shaped frame 1 and the second U-shaped frame 2 are sleeved on the mold, and the first crossbar 11 and the second crossbar 21 are placed below the mold flange 6, the upper transverse plate of the L-shaped plate 5 is placed above the mold flange 6, then two workers pull the two handles 32 outward, so that the first crossbar 11 and the second crossbar 21 are clamped on the mold, then the two workers jointly flip, so that the mold is flipped by one hundred and eighty degrees, the mold slides downward and is pressed on the L-shaped plate 5 under the clamping action of the first crossbar 11 and the second crossbar 21, then the mold is hit to the ground, so that the formed check dam plate in the mold is stripped under the action of the inertial force, finally the tensioning force of the handle 32 is loosened, the first crossbar 11 and the second crossbar 21 are separated under the elastic rebounding force of the spring 23, and the whole is removed from the mold.
Claims
1. A rapid auxiliary L-type ballast retaining plate prefabricated demolding tool, characterized in that: Include: First U-shaped frame (1) and the second U-shaped frame (2) opposite to the opening of the first U-shaped frame (1), the second U-shaped frame (2) is inserted in the first U-shaped frame (1), the first U-shaped frame (1) and the second U-shaped frame (2) form a "mouth" type structure, the first U-shaped frame (1) is rotatably connected with the first handle (3), and the second U-shaped frame (2) is rotatably connected with the second handle (4).
2. A rapid auxiliary L-type ballast retaining plate prefabricated demolding tool according to claim 1, characterized in that: The first U-shaped frame (1) comprises a first horizontal rod (11) and a sleeve (12) fixed perpendicularly at both ends of the first horizontal rod (11), the second U-shaped frame (2) comprises a second horizontal rod (21) and a plug rod (22) fixed perpendicularly at both ends of the second horizontal rod (21), the sleeve (12) is provided with a mounting hole (121) matched with the plug rod (22), the first handle (3) and the second handle (4) both comprise two parallel traction rods (31) and a shaft rod (311) fixed at one end of the traction rod (31), one end of the sleeve (12) close to the second horizontal rod (21) is rotatably connected with the traction rod (31) through the shaft rod (311), one end of the plug rod (22) close to the first horizontal rod (11) is rotatably connected with the traction rod (31) through the shaft rod (311), and the two traction rods (31) are fixedly connected with a handle (32) perpendicularly.
3. A quick-aid L-type ballast shoulder retaining plate prefabricated demolding tool according to claim 2, characterized in that: The handle (32) is sleeved with a sleeve (33).
4. A quick-aid L-type ballast shoulder board prefabricated demolding tool according to claim 2, characterized in that: The first horizontal rod (11) and the second horizontal rod (21) are both fixed with an L-shaped plate (5).
5. The quick auxiliary L-type ballast shoulder board prefabricated demolding tool according to claim 2, characterized in that: The second horizontal rod (21) and the sleeve (12) are fixed with a spring (23).